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Amec Foster Wheeler Update to SCOAR October 2015 Louisville, Kentucky

Amec Foster Wheeler - · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

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Page 1: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Amec Foster Wheeler Update to SCOAR

October 2015

Louisville, Kentucky

Page 2: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

2

Amec Foster Wheeler connected excellence in all we do

Engineering,

Construction, and

EPC Project Delivery

Page 3: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► Headquartered in London

► Listed on

► London Stock Exchange (AMFW)

► New York Stock Exchange (AMFW)

Who we are

>40,000

people

>US$9bn

revenues >50

countries

>150 years

of history

3

Page 4: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Who we are Leveraging our skills around the world

Markets

► Oil & Gas

► Clean Energy

► Environment &

Infrastructure

► Mining

Offerings

► Consultancy

► Engineering

► Project management

► Project delivery

► Ongoing asset support

► Specialised power

equipment

4

Page 5: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Power & Process Americas

Page 6: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Power & Process Americas

6th Floor - Construction / CM & Project Admin.

5th Floor - Engineering & Procurement

7th Floor - Engineering & DCS Staging

4th Floor - Corporate Management & Engineering

3rd Floor - Engineering

8th Floor - Engineering & Task Force

9th Floor - Project Task Force ► Power & Process Americas

(PPA) headquarters in Atlanta,

Georgia, US

► Full-service, in-house

consulting, engineering, and

construction (EPC/EPCM)

► More than 3,000 employees in

the Power & Process Americas

business

► National recognition for

outstanding safety performance

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Page 7: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Full-service provider

Consulting

Economic analyses

Acquisition studies

Feasibility assessments

Market research, segmentation and pricing analyses

Environmental and permitting

Due diligence marketing and customer reviews

Supply/demand analyses

New technology evaluations

Engineering

Planning

Engineering – all disciplines

Design

Project support

Supply chain management

Commissioning & start-up

Process simulation and modeling

Project Delivery

Planning and support

Cost management

Risk management

Procurement

Vendor surveillance

EPC

General contractor

Construction management

Integrated safety program

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Page 8: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

8

Market sectors

Conventional Power ► Coal and Gas Thermal Plants

► Combined and Simple Cycle Gas Turbine Plants

► Air Quality Control Systems

► Ash Management and Storage

Nuclear ► New Build Power Stations

► Reactor Operational Support

► Decommissioning and Clean-up

► Defense

Renewables ► PV Solar

► Wind

► Geothermal

► Biomass and Waste-to-Energy

Transmission & Distribution ► Overhead and Underground AC/DC cables

► Transmission towers, steel and wood pole

► HVDC Converter Stations

► AC Substations

Page 9: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Amec Foster Wheeler Power & Process Locations

9 Power & Process Offices

Santiago

Denver

Atlanta

Chicago

Greenville

Minneapolis

Toronto

Oakville

Vancouver

Cary

San Francisco

Tallahassee

Edmonton St. John

Halifax

Moncton Grande Prairie

>85%

self-perform

work

>3,000 PPA

employees 18

offices

>40 years of

construction and

EPC experience

Philadelphia

Thousand Oaks

Puerto Rico

Page 10: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

ENR Rankings 2015 – Top 500 Design Firms

10

#3 in Nuclear Power

Amec Foster Wheeler

ranks

#6 overall in U.S.

#3 in Wind Power

#6 in Solar Power

#8 in Transmission

& Distribution

#6 in Power

Page 11: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Safe project execution

2014 Safety Performance

Recordable Incident Rate: 0.36

Lost Time Rate: 0.04

EMR 0.52

11

Southern

Company

Triangle Safety

Award 2008,

2009, 2010, 2012

2014 Eagle Award for

Excellence in Construction for

RTI / TECO Warm Syngas Demo

Plant, Mulberry, FL

2013 Tampa

Electric Company

Infinity Safety

Award (Platinum)

National

Safety

Excellence

Award

Page 12: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

PPA clients

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Page 13: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Market Sectors

Page 14: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Conventional Power

Page 15: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

► Power

► Air Quality Control Systems – FGD, SCR

► Generation

► Gas (CC,SC)

► Coal

► Power Transmission

► Large scale asset replacement and

maintenance of UK HV transmission network

Services ► Program management

► Technical services, design verification, environmental impact assessments, planning and consent management

► Project Management

► Engineer, procure, construct

► Training and development

Reference Projects ► LG&E Brown Station (AQCS Retrofit)

► LG&E Trimble Station (AQCS Retrofit)

► Grand Island (AQCS Retrofit)

► Electricity Alliance West (National Grid Chesterfield to High Marnham HV line upgrade)

► Southern Co Greene County (Coal to Gas Conversion & Controls Upgrade EPC Contract)

Conventional Power

15

Page 16: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

Replacement of ageing assets in power

transmission assets world-wide, including

► Overhead cables

► Underground cables

► Transmission towers, steel and wood pole

► Substations

Services

► Consulting

► Project management

► Program management

► Proof of concept, FEED

► Detailed engineering

► Construction

► Plant modifications

Transmission & Distribution

Reference projects

► BC Hydro and Power Authority

► Nalcor Energy

► National Grid

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Page 17: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Renewables

Page 18: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

Full service capabilities in renewables sectors:

► Solar

► Wind

► Biomass-to-energy

► Hydro (Canada)

► Carbon capture and storage

► Waste-to-energy

► Geothermal power plants

Services

► Program management

► Design verification, environmental impact

assessments, planning and consent

management

► Project management

► Engineer, procure, construct

► Training and development

Renewables

Reference projects

► Sempra Copper Mountain

► Recurrent Energy Victor Phelan & Smith

Falls projects

► Cape Scott Wind Farm

► Erieau Wind Farm

► Duke Energy Bagdad & Ajo solar projects

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Page 19: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Clients primarily buying:

► Wind resource analysis

► Environmental permitting

► Preliminary and detailed engineering

► EPC BOP construction

► Bid build construction

Outlook for EPC/EPCM projects continues

to be strong

Greatest opportunities in:

► Canada: Ontario, Quebec, Alberta, British

Columbia

► USA: Midwestern States

Clients: GDF Suez, Pattern Samsung,

Enbridge, Kruger Energy, Suncor Energy

Services

Wind

Amec Foster Wheeler has provided

engineering, procurement,

construction and construction

management services for wind

projects totaling close to 1 GW in the

last 10 years.

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Page 20: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Solar

Tier 1 provider for EPC (PV) in North America

Amec Foster Wheeler’s differential advantages:

► Technical expertise and utility experience

► Balance sheet and risk mitigation approaches

► Self-perform engineering and construction

► Consistent track record and experienced team

Projects totalling over 750 MW of solar energy completed

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Page 21: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

#6 Top 50

Solar EPCs

Solar Experience

PV Solar

Projects Completed

► 18 projects totalling 620 MW

Projects in Construction

► 2 projects totalling 163 MW

Projects in Design

► 3 projects totalling 580 MW

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Page 22: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

► Provision of life of asset services in

process industries facilities

► Forest industries

► Gas transmission, storage, distribution

► Petrochemicals

► Biofuels

► Food

► Cement

► Pharmachem

Services

► Consulting and technical services

► Detail Engineering

► Project and Construction Management

► EPC(M)

► Management of plant shutdowns.

► Asset repair and integrated

maintenance

► Plant modifications

► Tank Maintenance

Bioprocess

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Page 23: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

► Newsprint

► Printing and writing papers

► Tissue

► Containerboard

► Market pulp

Services

► Consulting and technical services

► Planning

► Detail design

► Asset repair and integrated maintenance

► Plant modifications

► EPC(M)

► Plant modifications

Forest Industry

Reference projects

► G-P Project Phoenix, Bio-organic

recovery/power generation

► RockTenn Demopolis Biomass Boiler

► Woodland Pulp Project Black Bear, Two tissue

machines

► Pinnacle Pellet, Biomass to pellets for coal

replacement in power generation

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Page 24: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Scope

► Terminals, storage, regasification, liquefaction,

gas treatment, gas compression

► Gas treatment, compression, pipelines

► Cryogenic / Gas liquefaction (CNG / LNG /

LPG)

Services

► Technical services

► Planning

► Detail design

► Project management

► Construction management / EPC

LNG / Gas

Reference projects

► AGL- ethane reduction / liquifaction /

compression

► Petronas LNG feed study - Engineering &

design services

► ENN Canada - small LNG Ontario facility

► Woodfibre LNG Terminal – British Columbia

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Page 25: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Project Management

Page 26: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Contract types

► Engineering studies

► Program manager

► Detail design

► Engineer, procure & construct

► Construction management

► Prime contractor

► General contractor

Contract styles

► Firm price – lump sum

► Time & material

► Cost reimbursable with target price

► Cost, plus fixed fee

► Cost, plus fixed fee with

bonus / penalty

► Cost, plus percent for OH&P

Contracting approaches

Flexible in servicing our clients

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Page 27: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

We are a fully integrated EPC

company. We “self perform”:

► Safety, Environmental & Security

► Plant Studies

► Project Management

► Engineering

► Procurement

► Construction

► Operator Training

► Commissioning / Start-up

► Performance Testing

Project Delivery

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Page 28: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Contract types

► Engineering studies

► Program manager

► Detail design

► Engineer, procure & construct

► Construction management

► Prime contractor

► General contractor

Contract styles

► Firm price – lump sum

► Time & material

► Cost reimbursable with target price

► Cost, plus fixed fee

► Cost, plus fixed fee with

bonus / penalty

► Cost, plus percent for OH&P

► Open Book to Lump Sum

Conversion

Contracting approaches

Flexible in servicing our clients

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Page 29: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Engineering

Page 30: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► Studies

► Front end design

► Process design

► Project permitting

► Detailed engineering

► Equipment specifications

► Operational safety reviews

► CAD & 3D modeling

► Operator training

► Commissioning, start-up &

performance testing

Engineering services

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Page 31: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► Environmental

► Sitework

► Foundations

► Structural

► Architectural

► Process

► Mechanical

► Piping

► Electrical

► Instrumentation

► Constructability Reviews

► Record Documentation

Detailed design

“Safety by Design”

High value / Off-shore

engineering available

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Page 32: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Services

► Cycle analysis/plant steam balances/water balances

► Equipment sizing and specification

► Power plant subject matter experts

► System design, process flow diagrams

► Combined cycle/thermal plant/P&ID’s

► Piping design

► Material handling design

► Plant layout

► AQCS process design

► Capital cost estimates/strategic studies

Power plant engineering

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Page 33: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► North America 125 Staff

► Atlanta Office 23 Staff

► Integrated with Engineering &

Construction

► Work with Owner Systems

► Full Service Group

► Vendor Expediting

► Coordination (Inspection & Testing)

► Spare Parts Coordination

► Warranty Management

► Progress Payments

Procurement group

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Page 34: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Construction

Page 35: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► More than 40 years of industrial

construction and EPC experience

► Merit shop, self-perform, process

system-oriented, industrial contractor

► Multidiscipline craft force

► Employ an average of +/- 1,500 craft

(3MM hours) workers and Maintain a

database in the southeast region in

excess of 22,000 past and current

employees

► Well-established project execution

systems, policies and procedures

Construction capabilities

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Page 36: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Self perform – 89%

► Foundations

► Structural steel

► Mechanical

► Piping

► Welding – ASME

► Electrical

► Instrumentation

► Construction check-out

Subcontract – 11%

► Demolition

► Piling

► Heavy haul

► Fire protection

► Insulation / Painting

► 3rd party testing

► Soil & concrete

► Radiographic & NDT

Installation approach

We control the critical path

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Page 37: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

► Corporate QA policy

► Project specific quality program

(engineer, procure, construct)

► ASME certifications for boilers &

pressure vessels

► National Board Certifications for

Repairs & Alterations

► Inspection & test plans (ITPs) (hold

points)

► Job specific quality plans

► Vendor shop inspections

► Quality surveillance reporting

► Site-dedicated QA / QC inspectors

► Pressure vessel stamps held by

AMEC

► “R” Boiler & pressure vessel repairs

and alterations

► “S” Power boilers

► “U” Pressure vessels

Quality control / Quality assurance

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Page 38: Amec Foster Wheeler -  · PDF file2 Amec Foster Wheeler connected excellence in all we do Engineering, Construction, and EPC Project Delivery

Questions

38

Thank you