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Amod Kumar Pg. 1 of 2 Amod Kumar Location: Delhi | Mobile: 09871119383 | e-mail: [email protected] LinkedIn: in.linkedin.com/pub/amod-kumar Career Summary: Over 13 years of experience in techno-managerial role with specialization in fluid flow, heat transfer, combustion, two-phase flows & numerical simulations in automotive and turbo-generator domains o Hands-on experience in product design, modeling, development, physical testing and numerical simulations, hypothesis testing, resolving assembly and non-conformity issues o Managed multi-disciplinary team through recruitment, competency development and varied experience in planning, execution and coordination with project teams o Advanced level of experience in Fluent, CFX, ICEM-CFD, OpenFOAM, Paraview and hands-on in FEA using Ansys Workbench and basic level of experience in Unigraphics & Pro/E Achievements: o Established performance of an axial flow fan by flow simulations while working closely with cross- functional teams located across the globe o Carried out structural integrity checks of stationary and rotating parts including Static, Modal, Fatigue, Creep and rotor-dynamic calculations of power trains o Selected and scaled performance of air-water cooled heat exchanges, single and multi-stage blowers used in turbo-generator applications and carried our layout design of water piping o Peer-reviewed more that 10 multidisciplinary product developments projects from design and validation point of view ensuring efficient global review o While controlling multiple projects concurrently, managed resources in multi-competency team which implemented design-to-cost measures leading to cost savings of 0.5 million dollars o Reduced cost of engine cooling system while maintaining performance by design change of radiator and fan shroud resulting in savings of Rs. 21 million o Developed Kanban process to forecast team loading and utilize “design, drafting and analysis” resources to optimum efficiency and productivity Career History: Siemens Limited Team Lead/Ventilation Engineer Jun ‘08 ~ present o Looked after a team comprising of electrical, ventilation, structural and rotor-dynamics engineers o Supported new developments by extensive calculation of fluid network using in-house 1D codes & empirical correlations for flow resistances o Performed CFD calculations on single and multi-stage compressors using multiple reference frame (MRF) and sliding mesh motion (SMM) approaches o Developed checklists for quality assurance of numerical analyses, implemented company quality process in Visual Basic to reduce paper-work o Calculated flow distribution in stator end-winding region having swirling inlet and multiple outlets, rotating domain and viscous dissipation o Formulated electro-thermal (electromagnetics) calculations for current carrying conductors using Workbench and CFX including thermal-contact resistance modeling o Design selection of coolers by heat transfer and pressure drop calculation, P & ID diagram creation for assembly instructions o Analyzed vibration monitoring history of rotor-trains for root cause analysis and issue resolutions

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Amod Kumar Pg. 1 of 2

Amod Kumar

Location: Delhi | Mobile: 09871119383 | e-mail: [email protected]

LinkedIn: in.linkedin.com/pub/amod-kumar

Career Summary:

Over 13 years of experience in techno-managerial role with specialization in fluid flow, heat transfer,

combustion, two-phase flows & numerical simulations in automotive and turbo-generator domains

o Hands-on experience in product design, modeling, development, physical testing and numerical

simulations, hypothesis testing, resolving assembly and non-conformity issues

o Managed multi-disciplinary team through recruitment, competency development and varied experience

in planning, execution and coordination with project teams

o Advanced level of experience in Fluent, CFX, ICEM-CFD, OpenFOAM, Paraview and hands-on in FEA using

Ansys Workbench and basic level of experience in Unigraphics & Pro/E

Achievements:

o Established performance of an axial flow fan by flow simulations while working closely with cross-

functional teams located across the globe

o Carried out structural integrity checks of stationary and rotating parts including Static, Modal, Fatigue,

Creep and rotor-dynamic calculations of power trains

o Selected and scaled performance of air-water cooled heat exchanges, single and multi-stage blowers used

in turbo-generator applications and carried our layout design of water piping

o Peer-reviewed more that 10 multidisciplinary product developments projects from design and validation

point of view ensuring efficient global review

o While controlling multiple projects concurrently, managed resources in multi-competency team which

implemented design-to-cost measures leading to cost savings of 0.5 million dollars

o Reduced cost of engine cooling system while maintaining performance by design change of radiator and

fan shroud resulting in savings of Rs. 21 million

o Developed Kanban process to forecast team loading and utilize “design, drafting and analysis” resources

to optimum efficiency and productivity

Career History:

Siemens Limited Team Lead/Ventilation Engineer Jun ‘08 ~ present

o Looked after a team comprising of electrical, ventilation, structural and rotor-dynamics engineers

o Supported new developments by extensive calculation of fluid network using in-house 1D codes &

empirical correlations for flow resistances

o Performed CFD calculations on single and multi-stage compressors using multiple reference frame (MRF)

and sliding mesh motion (SMM) approaches

o Developed checklists for quality assurance of numerical analyses, implemented company quality process

in Visual Basic to reduce paper-work

o Calculated flow distribution in stator end-winding region having swirling inlet and multiple outlets,

rotating domain and viscous dissipation

o Formulated electro-thermal (electromagnetics) calculations for current carrying conductors using

Workbench and CFX including thermal-contact resistance modeling

o Design selection of coolers by heat transfer and pressure drop calculation, P & ID diagram creation for

assembly instructions

o Analyzed vibration monitoring history of rotor-trains for root cause analysis and issue resolutions

Page 2: AmodKumar-CV

Amod Kumar Pg. 2 of 2

MothersonSumi INfotech & Design Sr. CFD Analyst July ‘06 ~ Jun ‘08

o Analyzed flow pattern for a tractor under-hood to improve air flow distribution and confirmed the result

with test data

o Simulated flow in automotive HVAC louver and ducts for flow optimization and leakage prediction; exit

velocity estimation using CFD for windshield washer nozzle jet

o Conceptualized design of intake manifold for vibration-welded plastic design and carried out flow

simulation to benchmark flow distribution through runners

o Carried out CFD simulations of flow in centrifugal blowers, control valves and array of tubes

o Provided design solution for passive air-conditioning of BTS shelters by thermal calculation and heat

storage simulation of a phase change material

Mahindra & Mahindra Ltd, Nasik Deputy Manager / Engines Apr ‘05 ~ June ‘06

o Modeled crankshaft for design improvement by better balancing and lesser weight; formulated boundary

conditions for structural integrity checks of power-train parts

o Carried out design calculations for crank- and valve-train components; simulated strength and vibration

characteristics using tools Excite and Tycon

o Supervised CFD simulations of engine cooling system, modified cylinder head water jacket for flow

optimization and designed water pump, cavitation testing of a centrifugal water pump

o Determined design parameters for bolted joints and press-fit stresses for flywheel and pulleys, provided

boundary and loading conditions for structural calculations

o Managed design of engine block and cylinder head, material selection, bill-of-material creation, selection

of manufacturing specifications as per ISO and IS standards

Maruti Udyog Limited, Gurgaon Asst. Manager - Engine/Climate Control July ‘01 ~ Jan ‘05

o Followed concurrent design methodology during new vehicle development involving other functional

engineers and suppliers

o Conducted bench test to benchmark performance of radiator and air-conditioning systems to upgrade

from a R12-based to R134a-based design

o Achieved cost reduction of 20% by indigenization of engine components fuel filter, air cleaner and

bearings for water pumps

o Liaised with vendors, quality assurance and production team to implement value analysis and value

engineering concepts in cost optimization of automotive parts as per JIS standards

Office and Computer Tools:

o Practiced advanced featured of office products MS-Word, Excel, PowerPoint, MathCAD and IT tools SAP,

Teamcentre, Linux clusters and SharePoint

o Applied quality assurance techniques 5-why, Pareto analysis, cause-and-effect diagram and decision

making method paired-comparison analysis

Behavioral Trainings:

o Participated in behavioral trainings on lifestyle management, conflict resolution and leadership

framework in interviewing

o Methodology of application of innovation ideas for patents through invention disclosures

Education:

o B. Tech. in mechanical engineering and M. Tech. in thermal and fluid from I.I.T. Bombay (1996 ~ 2001)

o Scores: B. Tech. - 7.3, M. Tech. - 7.9 (CGPA), IIT-JEE rank - 879, 12th - 72.2%, 10th - 73.4%.