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U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Dias 1
Thomas Rades
Faculty of Health and Medical Sciences
Department of Pharmacy
University of Copenhagen
Universitetsparken 2
2100 København Ø
DENMARK
Amorphous drugs and drug delivery systems
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Outline
• Introduction: Solid dosage forms.
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorphous glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Introduction
• The oral administration route is most desirable administration
route
– Most convenient
– Safest
– Least expensive
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
50% Oral 50% Other
Approx. 50% of all drugs are given orally
Marketed Drugs
4/19/03
Preformulation
21.10.20025
Characterisation of drug
absorption: Biopharmaceutical
Classification System (BCS)
Class IV
Poor solubility
Poor permeability
Class II
Poor solubility
Good permeability
Class I
Good solubility
Good permeability
Class III
Good solubility
Poor permeability
Solubility
Per
mea
bil
ity
• A drug substance is considered HIGHLY SOLUBLE when the highest dose strength is soluble in < 250 ml water over a pH range of 1 to 7.5.
• A drug substance is considered HIGHLY PERMEABLE when the extent of absorption in humans is determined to be > 90%
Biopharmaceutics Classification System
http://www.pharmtech.helsinki.fi
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
The Biopharmaceutics Classification System
Marketed drugsDrugs in Development
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Market
• Total US spending on pharmaceuticals in 2012: USD 325 Billion
• Market share of poorly soluble actives in 2002: USD 110 billion
• Market is expected to increase
– More poorly soluble drugs are introduced to the market
– Increasing market in developing countries
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Tekst starter uden
Sted og
Enhedens
HYDROPHOBIC LIPOPHILIC
BCS II, IV
”brickdust” ”greaseballs”
Physico-chemical properties determine formulation approach
Poorly water-soluble drugs
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Strategies to improve solubility
Molecular level
Particulate level
Colloidal level
Prodrugs
Salt formation
Co-solvents
Cyclodextrins
SMEDDS
SEDDS
Micro-emulsions
Emulsions
Lipid solutions
Particle size
reduction
Amorphous systems
Metastablepolymorphs
Strategies to improve solubility
Fast Track – Drug Delivery and Targeting, Y. Perrie, T. Rades, 2012, 2nd Edition
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Strategies to improve solubility
Molecular level
Particulate level
Colloidal level
Prodrugs
Salt formation
Co-solvents
Cyclodextrins
SMEDDS
SEDDS
Micro-emulsions
Emulsions
Lipid solutions
Particle size
reduction
Amorphous systems
Metastablepolymorphs
Strategies to improve solubility
Fast Track – Drug Delivery and Targeting, Y. Perrie, T. Rades, 2012, 2nd Edition
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Crystalline compounds
Solids with orientational and
positional long-range order in
three dimensions.
Liquid crystalline compounds
State of matter in which the molecules
have long range orientational or positional
order in some but not all dimensions.
Melt / Amorphous compounds
Solids with no orientational or
positional long-range order.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Crystalline to amorphous transformation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Crystalline Drug
Solid with orientational and
positional long-range order
in three dimensions.
• low solubility
• stable
Amorphous Drug
Solid with no orientational
or positional long-range
order.
• high solubility
• instable
Amorphous form
melt
TmTgTk
super-cooled melt
Temperature
amorphous solid
crystalline solid
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
When do solid-state transformationsoccur?
Milling BlendingTablet coating
TablettingDryingGranulationAdministr-ation
StorageCrystallisation
Heat Pressure/
induced heat
Solvent
Shear-stress/
induced heat
Heat
Humidity
Heat
Solvent
Heat
Solvent
Shear-stress/ induced heat
Solvent
Heat
Agitation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Marketed ProductAmorphous APIs
Accolate® (zafirlukast)
Ceftin® (cefuroxime axetil)
Accupril® (quinapril hydrochlorid)
Viracept® (nelfinavir mesylate)
Amorphous solid dispersions
Cesamet ® (nabilone – PVP)
Gris-PEG® (griseofulvin – PEG)
Kaletra® (lopinavir/ritonavir –PVP/vinyl accetat copolymer )
Sporanox® (itraconazole –hypromellose)
Intelence® (etravirine –hypromellose)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Stability of amorphous substances
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Figure1
Tf
Ta
Tm
Tg
Enth
alp
y/v
olu
me
Temperature
TK
a b
c
Liquid
Supercooled
liquid
Real glass
Equilibrium glass
Crystal
Amorphous forms - relaxation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
290 300 310 320
0.2
0.3
0.4
0.5
t = 16 h
t = 12 h
t = 8 h
t = 5 h
t = 2 h
To
tal h
ea
t flo
w [W
/g]
Temperature [K]
fresh
Relaxation endotherms and temperature evolution of the glass transition temperature for QC simvastatin.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Correlation of stability with the KWW relaxation time
The extent of relaxation as a function of ageing time was calculated and is plotted. The evolution of Hrelax with ageing time for all drugs was plotted and ϕ was calculated.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
step equation
Age sample for
different lengths of
time
Measure Hrelax (t, T)
and cp for different
times
Calculate H∞(0,t) 𝑯∞(𝟎, 𝒕) = ∆𝑪𝒑 𝑻𝒈 − 𝑻
Calculate φ (extent
of relaxation) for
different annealing
times
𝜑 𝑡, 𝑇 = 1 −𝐻𝑟𝑒𝑙𝑎𝑥 𝑡, 𝑇 − ∆𝐶𝑝∆𝑇𝑔(𝑡, 𝑇)
∆𝐶𝑝(𝑇𝑔 − 𝑇)
Plot the different φ
using non linear
regression to get τ
and β
𝜑 = 𝑒𝑥𝑝[ − 𝑡
𝜏 𝛽
]
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
0 5 10 15 20
0.0
0.2
0.4
0.6
0.8
1.0
griseofulvin indomethacin nifedipine simvastatin troglitazone fenofibrate
Exte
nt o
f re
laxa
tio
n
Ageing time [h]
0 5 10 15 20
0.4
0.6
0.8
1.0
Ageing time [h]
acetaminophen cefuroxime axetil lacidipine salsalate tolbutamide
Exte
nt o
f re
laxa
tio
n
Percentage amorphous content (█) after 30 days of storage at Tg - 20 ºCand a.) relaxation time τ(KWW) and b) stretched relaxation time τβ
(▲). Error bars for the relaxation time lie within the symbol.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Amorphous indomethacin - Different
preparation methods
Diffractograms of freshly prepared amorphous form of
indomethacin prepared by different preparative techniques.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Amorphous indomethacin - Different
preparation methods
Thermograms of freshly prepared amorphous form of indomethacin
prepared by different preparative techniques.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Amorphous indomethacin - Different
preparation methods
(a) Raman spectra
(b) Scores plot
(c) Loadings plot
of all freshly
prepared
amorphous
samples.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Figure1
Tf
Ta
Tm
Tg
Enth
alp
y/v
olu
me
Temperature
TK
a b
c
Liquid
Supercooled
liquid
Real glass
Equilibrium glass
Crystal
Amorphous forms - relaxation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Stability
Effect of annealing on the KWW
relaxation function of BM γ-form
and CM γ-form.
Correlation of KWW relaxation time with
the experimentally determined stability
(onset of crystallization) for differently
prepared amorphous forms.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Effect of different cooling rates on the
stability of amorphous indomethacin
Time–temperature–
transformation
diagram, showing the
minimum cooling rate
to avoid crystallisation
(Rc).
•Tm is the melting
temperature
•Tg is the glass-
transition temperature
•Tn and tn are the
temperature and time
point at the locus,
respectively
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
TTT-diagram showing the
minimum cooling rate required
to obtain amorphous
indomethacin (solid line)
(a) Raman spectra of
amorphous samples of
indomethacin, prepared
from melts cooled at
various cooling rates and
(b) the corresponding PCA
scores plot
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Onset time of crystallisation
for amorphous samples of
indomethacin prepared from
melts cooled at various
cooling rates and stored at Tg
– 20 °C
Influence of cooling rate of
indomethacin melts on the glass
transition temperature of the
resulting amorphous forms
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Cryo-milled indomethacin
5 10 15 20 25 30 35
420 min
345 min
195 min
120 min
90 min
60 min
45 min
30 min
15 min
Inte
nsi
ty (
a.u
.)
Diffraction angle (o2)
0 min
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
PDF - Cryo-milled indomethacin
0 5 10 15 20
420 min
345 min
195 min
120 min
90 min
60 min
45 min
30 min
15 min
G (
r) (
a.u
.)
r (A)o
0 min
0 50 100 150 200 250 300 350 400 450
30 min
45 min
60 min
90 min
120 min
195 min
345 min
420 min
t [1
] (a
.u.)
Time (min)
0 50 100 150 200 250 300 350 400 450
50
55
60
65
70
75
80
85
90
95
100
15 min
30 min
45 min
60 min
90 min
120 min
195 min
345 min
420 min
On
set
of
cry
stal
lisa
tio
n (
oC
)
Milling time (min)0 50 100 150 200 250 300 350 400 450 500
100
150
200
250
300
350
400
450
500
30min
60min
90min
120min
420min
On
set
of
cry
stal
lisa
tio
n (
min
)
Milling time (min)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Solid dispersions
Solid dispersion Number of
phases
Physical state of
phase(s)
Eutectic mixture 2 C / C
Solid solution 1 C
Complex 1 A or C
Glass solution 1 A
Amorphous
suspension
2 A / A or A / C
Glass (amorphous) solutions are ideal for increasing
dissolution
• Maximally reduced particle size (molecular)
• Amorphous drug
• Intimate presence of water-soluble excipient
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
• Liquid to amorphous solid – freezing-in of disorder:
• Spray drying
• Melt extrusion• Super critical fluids
• Co-precipitation
• Crystalline solid to amorphous solid – inducing
disorder:
• Ball milling
Preparation of glasses and glass solutions
Spray
drying from
solution
Crystalline Amorphous
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Glass solutionMolecularly dispersed drug in an amorphous polymer carrier:
Challenges • Thermodynamic unstable
– Phase separation and crystallization
Objective• Ensuring thermodynamic stability
– The drug has to be soluble in the polymer– The drug load needs to be below the solubility
45
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Determination of drug solubility in polymers
Equlibrium saturated state is achieved from
demixing of a supersaturated solution
After equlibrium at a given annealing
temperature above the Tc, a change in Tg is
correlated to a given solubility according to
the Gordon-Taylor equation
The Flory-Huggins model is then applied to
extrapolate the solubility curve to room
temperature
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
IMCPVP
PVP
IMC
IMC
IMC
IMC
IMC
IMC 1 ,1
vvXX
X
v
2PVPPVPIMC
11ln
11vvv
TTR
H
am
m
IMCIMCgIMCg(PVP)
IMCg(PVP)
IMCXTTXTTK
XTTKX
gg
g
IMCp
PVPp
C
CK
ΔHm and Tm are the enthalpy of fusion and melting temperature for the drug, R is the gas constant, Ta is the annealing temperature, λ is the molar volume ratio of the polymer and drug, χ is the Flory-Huggins interaction parameter and vIMC
and vPVP are the volume fractions of drug and polymer respectively
Obtain supersaturation
• Spray drying
of a solution of drug and polymer in a volatile solvent
• Film casting
of same solution on a hot teflon plate
• Ball milling
for long enough to ensure crystalline drug is amorphized
• Hot melt extrusion
• Melt granulation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Equilibrium solubility of IMC (XIMC) in PVP K12 as a function of annealing temperature (Ta). Green diamonds ball milling, red circles spray drying, and blue squares from film casting.
The data previously reported by Mahieu et al. (2013) is presented as black crosses (x).
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Comparison of the three methods
49
Film casting
Spray drying
Ball milling
Residual plot
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Comparison of the three methods
50
Film castingSpray dryingBall milling
Solvent evaporationMechanical forces
Ordered crystalline state
Solid dispersion Solid dispersion
Disordered state (solution)
Time-consuming (8 hours) Evaporation Instant (<1 second)Crystal lattice interruption
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Comparison of the three methods
51
Film castingSpray dryingBall milling
Solvent evaporationMechanical forces
Raman microscopy
Heterogenous mixture Homogenous mixture
*Patterson et al., 2007
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Summary
52
MethodPreparation
timeAPI usage
Product stability
ReproducibilityFit to Flory-
Huggins
Ball milling
8 h ≈ 1 g Weeks Good Bad
Film casting
< 1 h < 1 g Months Bad Good
Spraydrying
1 h > 1 g Months Good Good
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Equilibrium solubility of IMC (XIMC) in PVP of different molecular weight as a function of annealing temperature (Ta).
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Materials
54
Celecoxib (CCX)Low aqueous solubility
Polyvinylpyrrolidone (PVP)HydrophilicVery hygroscopic
Polyvinyl acetate (PVA)HydrophobicAnhygroscopic
Polyvinylpyrrolidone/vinyl acetate (PVP/VA) copolymer compositions (70/30, 60/40, 50/50 and 30/70 w/w)
Polyvinylpyrrolidone/vinyl acetate (PVP/VA)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Demonstration of the recrystallization method
55
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1
25,0 45,0 65,0 85,0 105,0 125,0 145,0 165,0
Example of a solubility curve (CCX:PVP/VA 60/40)
- Extrapolation using The Flory-Huggins equation
- Prediction interval from a statistical analysis
Temperature [°C]
Pre
dic
ted
so
lub
ility
[w
/w]
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Results
56
Liquid Monomer Solubility Approach
Recrystallization Method
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
• LMSA does not take physical differences between monomer and polymers into account – Results in linearity and possible overestimation
of drug solubility
• It is possible to obtain the same solubility with less VP in the copolymer chain– Enhanced physical stability due to decreased
water absorption
59
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
• This study found the Liquid Monomer Solubility Approach may overestimate drug-polymer solubility since it does not take the physical differences between monomers and polymers into account
• The predicted solubilities from the Recrystallization Method indicated that the solubility reaches a plateau due to size differences between the drug and interacting monomer molecules (VP)
• Copolymers can theoretically be customized to fit any given drug with a ratio and sequence of monomers that provide the optimal drug-polymer solubility and physical stability.
60
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
The “spring and parachute” effect
62
Brouwers et al. J. Pharm. Sci. 2009, 98 (8), 2549-2572
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
The “spring and parachute” effect
63
Brouwers et al. J. Pharm. Sci. 2009, 98 (8), 2549-2572
Amorphous drug witha polymer
Amorphous drug
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
The “spring and parachute” effect
64
Brouwers et al. J. Pharm. Sci. 2009, 98 (8), 2549-2572
Amorphous drug witha polymer
Amorphous drug
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Aims
65
• What is the influence of a copolymers composition on non-sink in vitro dissolution behavior of amorphous solid dispersions
• What is the influence of a copolymers composition on in vivo performance of amorphous solid dispersions in rats
• Is a simple non-sink in vitro dissolution method predictive of in vivo performance (in vitro – in vivo correlation)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Materials
66
Vinylpyrrolidone (VP) Vinyl acetate (VA) Celecoxib (CCX)
Hydrophilic Hydrophobic Poorly water-soluble ~ 3 μg/ml
High Tg Low Tg Weak acid pKa = 11.1
• PVP/VA is a synthetic copolymer produced by random free-radical polymerization of VP and VA in different monomer ratios (30, 50, 60 and 70% VP)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Non-sink in vitro dissolution
67
CCX-PVP/VA 50/50
CCX-PVP/VA 60/40CCX-PVP/VA 70/30
CCX-PVP
CCX-PVP/VA 30/70
CCX amorphous
CCX crystallineCCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Non-sink in vitro dissolution
68
CCX-PVP/VA 50/50
CCX-PVP/VA 60/40CCX-PVP/VA 70/30
CCX-PVP
CCX-PVP/VA 30/70
CCX amorphous
CCX crystallineCCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Non-sink in vitro dissolution
69
CCX-PVP/VA 50/50
CCX-PVP/VA 60/40CCX-PVP/VA 70/30
CCX-PVP
CCX-PVP/VA 30/70
CCX amorphous
CCX crystallineCCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
In vivo performance in rats
70
CCX-PVP/VA 60/40CCX-PVP
CCX-PVP/VA 50/50CCX-PVP/VA 70/30
CCX amorphous
CCX-PVP/VA 30/70CCX crystalline
CCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
In vivo performance in rats
71
CCX-PVP/VA 60/40CCX-PVP
CCX-PVP/VA 50/50CCX-PVP/VA 70/30
CCX amorphous
CCX-PVP/VA 30/70CCX crystalline
CCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
In vivo performance in rats
72
CCX-PVP/VA 60/40CCX-PVP
CCX-PVP/VA 50/50CCX-PVP/VA 70/30
CCX amorphous
CCX-PVP/VA 30/70CCX crystalline
CCX-PVA
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
• Expected of in vivo performance based on AUC0-4h from non-sink in vitro dissolution:
– Amorphous CCX perform better than crystalline CCX
– CCX-PVP/VA 30/70 perform better than crystalline CCX
– Crystalline CCX perform equal or better than CCX-PVA
– Amorphous CCX perform equal to CCX-PVP/VA 30/70
– CCX-PVP/VA 50/50, 60/40, 70/30 and CCX-PVP perform
better than any of the other four formulations
– CCX-PVP/VA 50/50 perform better than CCX-PVP
In vivo – In vitro correlation
73
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Conclusions
74
• Increasing the hydrophilic VP content increased the dissolution rate of the amorphous solid dispersion (“spring effect”)
• Increasing the hydrophobic VA content increased the crystallization inhibition of the amorphous solid dispersion (“parachute effect”)
• Both in vitro and in vivo it seems that there was an optimal ratio between the dissolution rate enhancing (VP) and crystallization inhibiting (VA) monomers in the copolymer (around 50-60% VP)
• A correlation between in vitro AUC0-4h and in vivo AUC0-24hindicated that the non-sink in vitro dissolution method was predictive
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Drug Drug Combinations
Naproxen
• BCS class II
• Non-steroidal anti-inflammatory drug (NSAID)
• Side effect: Gastro-intestinal disorders
Cimetidine
• H2-receptor antagonist
• BCS class III
• Used in the treatment of gastro-intestinal disorders
• similar dosing range for NAP&CIM
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Individual APIs before and after milling - XRPD
Tg = 36.1 2.0 °C
Tg of quench-cooled NAP = 6.2 0.6 °C
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Co-milled APIs at different ratios XRPD & DSC
• All ratios result in X-ray amorphous mixtures
• No trace of crystallinity in DSC
Tg= 40.2 1.1 °C Tg= 34.5 0.3 °C Tg= 31.5 0.7 °C
DSC
X
RP
DU N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Physical stability - XRPD
60-day storage at dry conditions
Not the highest Tg
after preparation
Still stable after 6 months
Most stable
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Intrinsic dissolution
• Compared to crystalline APIs co-amorphous NAP-CIM shows – 4-fold increase in IDR of NAP
– 2-fold increase in IDR of CIM
• Amorphous CIM alone shows no increase in IDR compared to crystalline CIM– likely due to immediate crystallization
upon dissolution
• Co-amorphous NAP-CIM – stays amorphous upon dissolution
– offers synchronized release of the two drugs
Not significantly different (95% conf. level)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Indomethacin - Naproxen
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
• both BCS class II
• Preparation method: Quench cooling
Cl
N
O
OH
CH3
O
OCH3
CH3 OH
O
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
DSC – homogeneous mixtures
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Indomethacin - Naproxen
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Experimental vs. Gordon Taylor
Excess component
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Indomethacin - Naproxen
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
DSC and
Gordon-Taylor
equation
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Indomethacin - Naproxen
XRPD: Stability Day 21
NAP
NAP
IND
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Physical Stability of quench cooled IND-NAP
Influence of NAP-IND ratio
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Beyer et al. 2015, (unpublished data).
5
15
25
35
45
55
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
Tem
par
atu
re
Weight fraction NAP
5
15
25
35
45
55
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
Tem
par
atu
re
Weight fraction NAP
Physical Stability of ball milled NAP-CIM
Influence of NAP-CIM ratio
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
NAP:CIM1:1
NAP:CIM2:1
NAP:CIM3:1
NAP:CIM1:2
49.2 °C 51.5 °C 50.7 °C 48.2 °CTg
Most stable
Similar Tgs
Drug – Amino acids
• Aminoacids may interact on a molecular level with drugs
• From literature we know: HIS and ARG are able to form an amorphous phase upon freeze drying
• Interactions between aminoacids and drug molecules at their biological target site
Use of receptor aminoacids as potential interactors?
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
BCS class II drug candidates with active
site and aminoacids from active site
• Carbamazepine (Na-chanal; PHE, TRP)
• Indomethacin (COX2; ARG, TYR)
• Naproxen (COX2; ARG, TYR)
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Prepration of co-amorphous blends
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Sample content Tg (°C) Sample content Tg (°C)
IND 36.7 ± 0.8 CBZqc* 56.1 ± 0.2
IND-ARG 64.1 ± 1.4 CBZ-TRP 81.0 ± 0.6IND-PHE 47.8 ± 2.9 CBZ-PHE-TRP 75.1 ± 1.1
IND-TRP 68.7 ± 2.6 CBZ-ARG-TRP 65.4 ± 1.1
IND-PHE-TRP 63.1 ± 0.8
IND-ARG-PHE 77.9 ± 3.4
Glass transition temperatures
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Physical stability study – 40°C over 1 year
CBZ, 7days
CBZ-TRPCBZ-PHE-TRPCBZ-ARG-TRPIND-ARG-PHE
IND-PHE-TRPIND-TRPIND-ARG
IND-PHE, 6month
IND, 7 days
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Single component amorphization
5 10 15 20 25 30 35
3 hours
Absorb
ance
Angle/2 ()
Indomethacin
0 min
5 min
15 min
30 min
45 min
60 min
90 min
5 10 15 20 25 30 35
Absorb
ance
Angle/2 ()
Furosemide
0 min
5 min
15 min
30 min
45 min
60 min
90 min
3 hours
5 10 15 20 25 30 35
Absorb
ance
Angle/2 ()
Tryptophan
0 min
5 min
15 min
30 min
45 min
60 min
90 min
3 hours
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Reference: Jensen et al. 2015 (unpublished data).
Co-amorphization
5 10 15 20 25 30 35
crystalline tryptophan
crystalline indomethacin
60 min
45 min
30 min
15 min
0 min
90 min
Indomethacin-tryptophan
Absorb
ance
Angle/2 ()
5 min
5 10 15 20 25 30 35
crystalline tryptophan
crystalline furosemide
Furosemide-tryptophan
Absorb
ance
Angle/2 ()
0 min
5 min
15 min
45 min
30 min
60 min
90 min
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
DSC – Glass transition temperature (Tg)
0 2 0 4 0 6 0 8 0 1 0 0
0
2 5
5 0
7 5
1 0 0
1 2 5
1 5 0
g la s s t r a n s it io n t e m p e r a t u r e
M ill in g t im e (m in )
Tg
(C
)
in d o m e th a c in - t ry p to p a h n
fu ro s e m id e - t ry p to p a h n
fu ro s e m id e
in d o m e th a c in
tr y p to p h a n
Sample content Actual Tg (°C) Theoretical Tg (°C)
Amorphous furosemide 78.6 ± 0.53 -
Amorphous indomethacin 45.0 ± 0.98 -
Amorphous tryptophan 139.0 ± 0.68 -
Co-amorphous furosemide-Tryptophan 110.8 ± 0.56 102.4
Co-amorphous indomethacin-Tryptophan 91.0 ± 0.80 74.0
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Summary Drug - AAs
• Highly stable co-amorphous mixtures• Improved dissolution• Interactions possible• Comparable with PVP solid dispersions• Weight ratio between 1:0.5 and 1:1.5
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy
X-ray diffractograms of compacts of γ-IMC Eudragit® E physical
mixtures at 3:1, 1:1 and 1:3 drug-to-polymer ratios, and the
corresponding compacts after immersion at pH 6.8.
In situ Quench cooled
IMC - 44.5 ± 0.1 °C
IMC - Eudragit® E 3:1 58.1 ± 1.0 °C 61.9 ± 0.3 °C
IMC - Eudragit® E 1:1 54.4 ± 0.2 °C 57.4 ± 1.8 °C
IMC - Eudragit® E 1:3 50.1 ± 0.9 °C 49.1 ± 0.2 °C
Eudragit® E 56.9 ± 0.5 °C
Glass transition temperatures of samples after immersion at pH 6.8 and
IMC Eudragit® E glass prepared by quench cooling
Takehome messages
• Stability of amorphous materials.
• The preparation method for amorphous materials matters.
• Stable glass solutions can be prepared if one stays below the solubility limit of the drug in the polymer.
• Dissolution behaviour of amorhpus glass solutions.
• Small molecules can also be used to make co-amorphous systems. These can be other drugs or amino acids.
• Amorphous forms of drugs may be prepared or may appear in situ.
U N I V E R S I T Y O F C O P E N H A G E N Department of Pharmacy