AMP PISANI SRL Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY · 2013-09-09 · AMP PISANI SRL Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Phone + 39 0381 96128 Fax + 39 0381 969100

AMP PISANI SRL Via Ungaretti 6/8

27024 CILAVEGNA (PV) ITALY

Phone + 39 0381 96128 Fax + 39 0381 969100

www.amppisani.com [email protected]

AUXILIARY MACHINES

FOR CUTTING ROOM

AND BIAS

GENERAL CATALOGUE

PRESENTATION OF THE COMPANY

Our passion is creating machinery. We have been doing it since long time.

For nearly seven decades, AMP Pisani has been designing and manufacturing quality machinery for apparel and

textile industries as well as for roll slitting applications and customized projects. We have been established

since 1946.

Our vast product range consists of bra moulding equipments and robotic systems for trimming foam bra cups,

roll slitters for any application and bias machinery.

Collarette cutters, complementary machines for cutting room and automatic equipments for technical

applications are also included in our product range.

Our skill of innovation has enabled us to achieve numerous technological innovations within the market, most of

them patented.

AMP Pisani's machinery is exclusively manufactured at our facility in Italy by a skilled team of mechanics,

electricians and software engineers who are able to design and manufacture customized units.

About 25.000 machines have been manufactured since our establishment.

Our headquarter and manufacturing facility is located in the city of Cilavegna, at 50 km from Milan city centre

and at 40 km from Milan Malpensa International Airport. A spare parts departments guarantee the quick delivery of spare parts and consumables (blades and

grindstones) for all our equipments and our team can offer phone support, both technical an commercial, in the

main European languages.

Our agents and distributors guarantee world wide distribution and technical assistance to our products.

AMP PISANI PRODUCTS

1. MACHINES FOR MOLDING BRA CUPS AND ROBOTS

• Fully automatic robot cutter for trimming foam bra cups

• Molding machines for foam and spacer fabrics class P88

• Molding machines for fabric with two molds class P92, P94, P96 and double machine P96/2 consisting

of two units P96 connected to the same electric box

• Single head molding machine class P90 for small lots and prototyping (P90/BIG available for large sizes)

• Molding machine for seamless bra class P84

• Special molding machines for technical applications

2. AUTOMATIC AND MANUAL ROLL SLITTERS FOR ANY APPLICATION

• Automatic and numerically controlled roll slitting machines class T/1000, T/900, T/500, T/300E.

• Manual roll slitting machines class T/100E, T/50E and T/50HD

3. BIAS GROUP, WINDING MACHINES, PRESSING MACHINES AND OTHER EQUIPMENTS

• BIAS GROUP for the production of bias fabrics with warp and weft at 45 degrees, available in the

automatic model class GCT and SPR/SYNCRO or in simplified model class C/2000E and SPR/2000S.

• Automatic BIAS GROUP for sewing SISAL and cotton materials for polishing discs

• Automatic winding machines class APR and manual machines class APM

• Pressing machines for ribbons and waistbands class ROTOSTIR and MINISTIR

• Winding machines for ribbons in bobbins class BOBINATORE

• Hot cut machines class TX and MINICUT.

• Perforating machines for edge control ribbons class PERF

4. COLLARETTE CUTTING MACHINES AND BANDKNIFE

• Automatic collarette machines class TPM

• Manual collarette machines class 972

• Automatic machines for opening and rewinding the tubular fabric class SP/160

• Band knife machines class BK

5. MISCELLANEOUS EQUIPMENTS

• Automatic cutter for foam rectangles LTR/1600 and to cut/sew rectangles of fabric class LTR/1800

• Die cutting machines for tubular fabric class PTA

• Winding machines for fabric tapes AV/600

• Automatic sewing systems for waistband double piping with cord insertion and other special units.

Our R & D department is at your disposal for special applications and for customized projects.

AMP PISANI AUXILIARY MACHINES FOR CUTTING ROOM AND BIAS

AMP PISANI is the world leader for project and production of bias groups as it has first introduced on the market many technological innovations like the first automatic tubesewing machine with self alignment of the selvedges, the first automatic slitting machine with the complete protection of the blade and the first pressing calender for ribbons equipped with an integrated bobbin rewinding system. The experience accumulated in over 40 years in the production of these equipments allows the company to offer a complete range of complimentary machines for bias and other operations for cutting room and to propose the best solutions for each customer. The AMP PISANI range of auxiliary machines for bias and for cutting room consists of:

1 WINDING MACHINES

• The AMP PISANI winding machines do the operation of rewinding rolls of fabric with adjustable rewinding

tension. They are particularly suitable to divide fabric rolls or to rewind fabrics with adjustable rewinding tension as a preparation to slitting or to rewind without tension very elastic materials.

• The units are available in the models with automatic alignment of the selvedge on one side class APR or with a manual alignment class APM. All machines are available on requests for larger fabric widths.

2 RIBBON PRESSING MACHINES

• The AMP PISANI pressing machines for ribbons do the operation of folding or thermocoupling then winding (in spools or rolls) ribbons of different materials.

• All the machines are available with devices to rewind the ribbons in rolls or spools after pressing to avoid to doing this operation a second time.

• The machines are available in the model class ROTOSTIR with a calender drum or in the simplified inexpensive model with heated rolls class MINISTIR.

• Both units are available in the models equipped with devices specifically designed to press and rewind in rolls waistbands.

• The machine class ROTOSTIR is also available in the model ROTOSTIR/P specially designed to press the elastic laces and collect them in boxes and equipped with a special device to prevent the ribbons in the machine from turning yellow due to over heating when the calender stops.

3 HOT CUT MACHINES

• AMP PISANI offers a complete range of hot cut machine modularly configurable for each necessity of

the users. The cutting system with fixed razor-cut blade is the most common used while the exclusive heated rotary knife offers excellent cutting capabilities and welding of the edges for very thick materials.

4 PERFORATING MACHINES

• AMP PISANI offers the high performance and low noise machine PERF/12 (12 ribbons) and PERF/6 (6

ribbons) to perforate the thermoadhesive reinforces of the waistbands and edge control ribbons.

5 OTHER MACHINES

• AMP PISANI offers a fully automatic line LTP/1800 for automatically splitting, sewing and winding knitwear

rectangles, the automatic unit LTP/1600 for cutting rectangular pieces of laminated foam and automatic sewing systems for piping and waistband

AMP PISANI RANGE OF WINDING MACHINES

MODEL

TYPE

SPEED

MAX DIAMETER

MAX LENGHT

APR/2000ES Automatic PLC 0-60 mt/min. 50 cm (19.6") 2000 mm (78.7")

APM/2000 Manual 20 mt/min. 36 cm (14.2") 2000 mm (78.7")

All models are available on request with larger roll width

THE AMP PISANI RANGE OF PRESSING MACHINES

RIBBON PRESSING MACHINES

MODEL

MAX SPEED

MAX TEMP

WIDTH

MAX No. ROLLS

MAX No. BOBBINS

ROTOSTIR/N 90 mt/min. 200°C 160 mm 6 2

ROTOSTIR/1N 90 mt/min. 200°C 300 mm 6 2

MINISTIR/N 50 mt/min. 150°C 160 mm 6 2

MINISTIR/1N 50 mt/min. 150°C 300 mm 6 2

WAISTBAND PRESSING MACHINES

ROTOSTIR/C 90 mt/min. 200°C 160 mm 1 NO

MINISTIR/C 50 mt/min. 200°C 160 mm 1 NO

ELASTIC LACE PRESSING MACHINES

ROTOSTIR/P 90 mt/min. 200°C 160 mm 10 (in boxes) NO

ROTOSTIR/1P 90 mt/min. 200°C 300 mm 10 (in boxes) NO

.

A.M.P PISANI S.r.l. Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Phone ++39 0381/96128 Fax ++39 0381/969100 www.amppisani.com email: [email protected]

APR/2000ES HIGH SPEED AUTOMATIC WINDING MACHINE

HIGH SPEED AUTOMATIC WINDING MACHINE CLASS APR/2000ES

The automatic winding machine class APR/2000ES is the most technologically advanced product of our range of rewinding machines and allows the automatic winding of any fabric having max width

200 cm (78”) with the requested tension (tension free winding also possible) with alignment on one edge and measuring of the total length of the fabric.

Machines for larger roll width can be manufactured on requests

TECHNICAL FEATURES

• Automatic alignment on one edge with a photocell system.

• Electromagnetic clutch with potentiometer to adjust the rewinding torque for the production of rolls of material with the requested winding tension (even tension free).

• Adjustable rewinding speed up to 60 Mt/min with a digital inverter.

• Pneumatically adjustable fabric braking system on the winding shaft and further braking action done by the movement of the fabric through a couple of braking shafts.

• Digital programmable meter counter with slowing down before reaching the programmed length and possibility to count the daily production of the unit.

• Pneumatic adjustment of the pressure on both sides of the fabric winding shaft.

• Pneumatic system to lift the fabric winding shaft for easier loading/unloading operations.

• Removable lower shaft support (for rolls to be unwound) from the front of the machine for an easier loading/unloading of heavy rolls with a forklift.

• PLC controlled machine and message alarm features on the console.

TECHNICAL DATAS

� Installed power ............................ : 1,7 kW

� Voltage ........................................ : 400V ±5% 50Hz 3-phases

: 230V ±5% 60Hz 3-phases

: 230V ±5% 50Hz single phase (available on requests)

� Compressed air ........................... : 6 bar – 20 lt/h

� Winding shaft diameter ............... : from 32 to 75 mm (specify at the order)

� Unwound roll dimensions ............ : Max diam. 50 cm (10”) Max length 200cm (78”)

: Max weight Kg.150

� Rewound roll dimensions ............ : Max diam. 50 cm (10”) Max length 200 cm (78”)

: Max weight Kg.50


APM/2000

FABRIC WINDING MACHINE

FABRIC WINDING MACHINE CLASS APM/2000

Semiautomatic winding machine class to rewind any material in roll or flat folded with a winding speed of 20

mt/min. Particularly suitable to rewind tensionless elastic materials.

FEATURES

• Fixed winding speed 20 mt/min.

• Max dimensions of winded roll diam. 50 cm length 200 cm. Max weight kg.50. It is possible to load rolls up to 150kg .

• Alignment of the selvedge on one side with a lever that moves manually right/left the lower roll support . In this way it is

possible to have rolls with the selvedge aligned.

• Clutch to adjust the rewinding tension for the production of rolls of material with the requested winding tension (even

tension free).

• Removable shaft for the unwinding roll removable from the front of the machine for an easy loading of heavy rolls

DEVICES ON REQUEST

� APM/CM Mechanic meter counter

� APM/NEO Neon light to inspect the fabric.

� APM/INV Adjustable winding speed up to 40 mt/min with inverter

TECHNICAL FEATURES

• Max roll diameter to unwind ........................................... :50 cm

• Max roll diameter to rewind ............................................ :35 cm

• Max roll width ................................................................. :200 cm

• Max weight of roll to unwind........................................... :150 kg

• Winding speed ................................................................ :20 mt/min

• Installed power ............................................................... :1,2 kW

• Voltage............................................................................ :400V ± 5% 50 Hz 3Phase + Neuter (other voltages on requests)

• Compressed air .............................................................. :Not requested


ROTOSTIR/N

HIGH SPEED CALENDER FOR PRESSING RIBBONS

HIGH SPEED CALENDER FOR PRESSING RIBBONS CLASS ROTOSTIR/N High speed calender for pressing natural and synthetic material in ribbons. Pressing speed up to 90 mt/min

FEATURES

• Width of the calender: 16 cm (6.5”). Adjustable pressing speed with digital vectorial inverter up to 90 mt/min

• PID thermoregulator for temperature control with display of actual temperature. Max Temperature 250 °C

• Machine can fold and thermocouple any type of ribbons (cotton, polyester, nylon, viscose, silk, non woven, etc.) and rewind them in two bobbins with constant winding tension.

• Machine can be produces on requests only with device ROTOSTIR/BM for rewind the ribbons in rolls but WITHOUT the winding system for bobbins.

• Device ROTOSTIR/BM for winding the ribbons in rolls and device ROTOSTIR/FLT to rewind ribbons on rectangular rigid paper available on requests.

• Device to slow down the speed at about the end of the ribbon with automatic stop when the finished or in case of broken ribbon.

• Programmable digital meter counter with automatic stop at the preset measure without data loss in case of power off.

• PLC controlled machine

• Machine ROTOSTIR/1N with max width of calender 30 cm (12”) available on request

• WARNING: Machine sold without folders

DEVICES ROTOSTIR/BM Device to rewind the folded ribbons in rolls (up to 6) ROTOSTIR/FLT Device to rewind ribbons on rectangular rigid paper

ROTOSTIR/N ROTOSTIR/1N

Max temperature 250°C 250°C

Max pressing speed 90(1) mt/min 90(1) mt/min

Max pressing width 160 mm (6.5”) 300 mm (12”)

Power supply 230V 50Hz single phase 400V 50Hz 3-phase

Installed power 5 kW 8 kW


ROTOSTIR/C

HIGH SPEED CALENDER FOR PRESSING WAISTBAND

HIGH SPEED CALENDER MACHINE FOR PRESSING WAISTBAND CLASS

ROTOSTIR/C

High speed calender machine for folding, pressing and thermocoupling the waistbands.

FEATURES • Width of the calender: 16 cm (5”). Adjustable pressing speed with digital vectorial inverter up to 90 mt/min


• Exclusive pressing system of the material between a heated calender and a ribbon pressed on its surface to get a FASTER pressing with a temperature lower than with conventional systems with rolls. This will improve the quality of the product and the reduction of “shining “ problems in case of dark fabric with high percentage of polyester fibers

• Exclusive folding system with an inclinable roller over the folding guide to open the sewing and fold the upper ribbon of high quality waistbands without manual operations

• Winding of the pressed waistband in roll on an arm driven by a separate motor and equipped with high sensibility clutch with constant winding tension to get rolls up to diam. 50 cm even in case of variation of thickness in the waistband due to sewing or to the insertion of a ribbons with the brand.

• Adjustable universal folder for feeding the waist and on the machine to fold the upper ribbon s



TECHNICAL DATAS

• Maximum temperature ....................................... :200°C

• Maximum pressing speed .................................. : up to 90 mt/min.

• Maximum pressing width .................................... :160 mm

• Voltage ............................................................... :230V ±5% 50Hz Single-Phase

• Power supply .................................................... :5 kW


ROTOSTIR/P

HIGH SPEED CALENDER FOR PRESSING KNITTED ELASTIC RIBBON

HIGH SPEED CALENDER FOR PRESSING ELASTIC LACES CLASS ROTOSTIR/P

High speed calender specifically designed for pressing all types of knitted elastic laces. Width of the machine 30 cm

FEATURES • Adjustable pressing speed with digital vectorial inverter up to 90 mt/min

• Exclusive pressing system between an heated drum with electrical resistances and a belt around the drum to get a pressing speed much faster than conventional systems.



• Automatic feeder of the ribbons towards the pressing units to avoid the material to get tangled

• Device to collect in boxes the pressed ribbons.

• Compressed air tank for automatic air cooling system of the calender in case of machine stop (even in case

of power fail). This will prevent the ribbons inside the machine from turning yellow.


• Machine ROTOSTIR/P with max width of calender 16 cm (6.5”) available on request

TECHNICAL DATAS

• Maximum temperature ....................................... :200°C

• Maximum pressing speed .................................. :up to 90 mt/min. (up to 900 mt/min with 10 ribbons)

• Maximum pressing width .................................... :300 mm

• Voltage ............................................................... :400V ±5% 50Hz 3-phases

• Power supply ..................................................... :8 kW

• Compressed air pressure ................................... :6 bar 300 liters/hour


MINISTIR-N PRESSING MACHINE WITH HEATED ROLLERS FOR RIBBON

PRESSING MACHINE WITH HEATED ROLLERS FOR RIBBONS CLASS MINISTIR-N

Modular machine to press in a simple and economic way all the ribbons and then to deposit them in boxes or to rewind them in rolls or in bobbins if equipped with devices on requests.

FEATURES • Adjustable pressing speed with digital vectorial inverter up to 50 mt/min. Max pressing temperature 150 °C

• Pressing width 20 cm (8”). Machine MINISTIR/1 with max roller width 30 cm (12”) available on request

• Machine consists of four rollers one upon the other with one central roller heated with electric resistances. Can be equipped with optional devices depending on the requirements.

• Pneumatically adjustable of the pressing pressure independent on the two sides of the rollers with manometer to display the actual pressure on each side.

• Device MINISTIR/R to have both central rollers heated available on requests

• Max Temperature 150 °C. Digital PID thermoregulator for temperature control of each roller with the possibility to set two different temperatures (single temperature control), one for each roller, in case of machine equipped with device MINISTIR/R.

• WARNING: Machine supplied without folders



DEVICES ON REQUESTS: MINISTIR/R Heating of the second central roller with electric resistances MINISTIR/B Device to rewind the ribbons in two bobbins MINISTIR/N Device to rewind the ribbons in rolls (up to 2 rolls – 4 rolls on requests)

DATI TECNICI / TECHNICAL DATAS

• Maximum speed :50 mt/min. • Maximum temperature :150°C • Max pressing width :200 mm • Power : 220 V Single Phase MINISTIR 2.5 kW - MINISTIR/B 0,4 kW


MINISTIR-C PRESSING MACHINE WITH HEATED ROLLERS FOR WAISTBAND

PRESSING MACHINE WITH HEATED ROLLERS FOR WAISTBAND CLASS MINISTIR-C

Pressing machine with heated rollers specifically projected to press, thermocouple and rewind all types of waistbands.

FEATURES • Adjustable pressing speed with digital vectorial inverter up to 50 mt/min. Max pressing temperature 150 °C

• Pressing width 20 cm (8”).

• Machine consists of four rollers one upon the other with one central roller heated with electric resistances.

• Pneumatically adjustable pressing pressure independent on both sides of the rollers with manometer to display the actual pressure on each side.

• Device MINISTIR/R to have both central rollers heated available on requests.

• Digital PID thermoregulator for temperature control of each roller with the possibility to set two different temperatures (single temperature control), one for each roller, in case of machine equipped with device MINISTIR/R.

• WARNING: Machine supplied without folders



DEVICES MINISTIR/R Heating of the second central roller with electric resistances MINISTIR/G Universal folder for waistband MINISTIR/C Device to rewind the waistband in rolls

TECHNICAL DATAS

• Max Speed :50 mt/min.

• Max Temperature :150°C

• Max pressing width :200 mm

• Installed power : 2,5 kW 220 V Single Phase


BOBINATORE

WINDING MACHINE FOR RIBBONS

WINDING MACHINE CLASS BOBINATORE

The rewinding machine for ribbons class BOBINATORE is a machine for rewinding up to two ribbons in spool with

possibility to adjust the rewinding tension with a clutch for each spool.

FEATURES • Adjustable winding speed with digital vectorial inverter up to 50 mt/min.

• Machine equipped with a sensor to synchronize the machine with an automatic sewing unit that prepares the sewn ribbons or with a pressing machine

• Device to rewind the ribbons in two bobbins with two independent clutches to get constant winding tension.



TECHNICAL DATAS

• Maximum speed : 50 mt/min.

• Max. spool dimension : diameter 140 mm, width 140 mm

• Power supply : 0,7kW 230V single-phase

A.M.P PISANI S.r.l. Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Phone ++39 0381/96128 Fax ++39 0381/969100 www.amppisani.com email [email protected]

TX/1800 HOT AND COLD SLITTING/REWINDING MACHINE

HOT AND COLD SLITTING/REWINDING MACHINE CLASS TX/1800

The high productivity slitting/rewinding unit for hot and cold cut class TX/1800 can slit most of materials in roll (polyester, nylon, plastic, paper, films, laminated, non woven, PVC and so on) including tension sensitive material. The versatility of the unit enables easy slitting of virtually all materials with:

a) Crush-cut rotary blades or razor knives for hot cut b) Cold cut rotary blades

The machine is modular and it is possible to equip it with different combinations of knives depending on the customer's use and it is also available for roll widths larger than the standard.

TECHNICAL FEATURES

• Unwinding section for rolls up to diam. 40cm or 16" / max width 180 cm or 71" (machines with widths up to 300cm and larger roll diameters are possible on requests) and a rewinding section on two shafts for the cut material.

• The unwinding system of the fabric roll to be slit is equipped with an electromagnetic brake to adjust the unwinding tension.

• The cut rolls are rewound on two expanding shafts equipped with electromagnetic clutch to adjust the rewinding tension with a special automatic rewinding tension control system that guarantees a constant rewinding tension while the rewound rolls increase their diameter during the cutting operation.

• A vacuum system can remove the selvedge on the two sides of the roll.

• The shaft support for the slit rolls is equipped with a pneumatic device to lock quickly all the cardboard cores and it is possible to remove from the machine to avoid stopping production downtimes during the loading/unloading operations.

• The cutting width is obtained by positioning the knives on a rack using special gauges that can make this operation quicker.

• A photocell stops the machine before the fabric is finished (for an easy threading of the machine with new fabric that can be joined to the end of the previous fabric).

• The cut is achieved by the knives on an HSS hardened steel bush of large diameter that supports the cutting blades.

• The pressure of the knives on the fabric, the temperature, the cutting speed and the rewinding tension are adjustable.

The heated knives are available in 2 models:

TC/HRT Hot cut circular rotary blades “crush-cut” with single temperature control, built-in thermocouple on each resistance and single up/down movement with pneumatic cylinder for each blade

TC/HFX Razor-cut knife for hot cut with one thermocouple to control the heating of all knives.

• The heated knives are grouped on two different supports, one for the razor cut knives TC/HFX and one upper beam with two opposite rows either for the heated crush-cut rotary blades TC/HRT or for the cold crush cut rotary knives TC/CLD

• Single positioning of the rotary blades TC/HRT on the fabrics with a pneumatic cylinder for each device and possibility to store and retrieve in the memory of the computer which controls the cutting configuration.

• The fixed knives TC/HFX are mounted on a support that moves towards the fabric with pneumatic displacement.

• The machine can be equipped with a maximum of 80 rotary knives class TC/HRT and 90 knives class TC/HFX and TC/CLD.

• PLC controlled machine equipped with an operator panel for online troubleshooting and data settings ( meter counter and temperature). It is also possible to display the actual temperature values on each crush cut rotary knife TC/HRT.

DEVICES ON REQUEST � TX/AAL Automatic alignment system with photocell for the unwinding section of the roll with possibility to disable it. � TX/BMR Beam for support of the crush cut heated rotary knives � TX/CRS Electronic system with single temperature control for heated crush-cut knives TX/HRT � TX/SHA Extra roll shaft support with diameter on requests

TECHNICAL DATAS

MACHINE Cutting speed ................................... :adjustable up to 80 mt/min.

Max roll diameter to cut ................... :40 cm / 16" (larger diameter on requests) Max diameter of the cut roll ............. :40 cm / 16" (larger diameter on requests) Voltage ............................................. :400V 50Hz 3-phases+N+PE (other on request) Max roll width ................................... :180 cm / 71" (larger width up to 300cm/118" on request) Max roll weight ................................. :Kg. 200

TC/HRT HEAT CUT ROTARY KNIFE

Maximum temperature on the knife .. :330°C Maximum cutting pressure ............... :up to 4bar Minimum cutting width ..................... :10mm-6/16"(knives on two rows) ........................................................... :20mm-12/16"(knives on one rows) Maximum cutting speed ................... :30 mt/min - 33 yards/min Digital temperature control on each knife

TC/HFX RAZOR CUT HEAT CUT KNIFE

Maximum temperature on the knife . :600°C Minimum cutting width ..................... :10 mm - 6/16". Maximum cutting speed ................... :80 mt/min - 88 yards/min

TC/CLD COLD CUT CIRCULAR ROTARY KNIFE

Max cutting pressure ........................ :up to 8 bar Minimum cutting width ..................... :16mm-10/16" (knives on two rows) ........................................................... :8mm-5/16" (knives on one row) Maximum cutting speed ................... :80 mt/min - 88 yards/min


MINICUT/E HOT CUT MACHINE FOR RIBBONS

HOT CUT MACHINE FOR RIBBONS CLASS MINICUT

The hot cut machine class MINICUT can heat cut most of materials in roll with heated razor-cut knives. DESCRIPTION

• Unwinding device for rolls up to diam. 40 cm x 180 cm and rewinding section of the cut ribbons

on a pneumatic expanding shaft

• Electromagnetic brake to adjust the unwinding tension and electromagnetic clutch to adjust the

rewinding tension of the cut ribbons with a potentiometer.

• The rewinding shaft consist of a pneumatic expanding bar for a fast lock of the cardboard core

with possibility to remove it completely from the machine for easier loading/unloading

operations.

• Cutting width adjustable by moving the heated knives along their support eventually using

spacers for a faster positioning.

• Machine standard equipped with a presettable meter counter plus a fabric end photocell.

• Cut done by pressure of the razor-cut knives on a hardened steel roller of large diameter.

• Knife temperature, cutting speed and rewinding tension are adjustable.

• Machine can be equipped of up to 40 hot razor knives class TC/HFX.

DEVICES ON REQUESTS MINICUT/SHA Extra pneumatic rewinding shaft with diameter on requests. TC/HFX Hot razor-cut knife MINICUT/CNT Electronic presettable meter counter + fabric end photocell

TECHNCAL SPECIFICATIONS : - Cutting speed : Adjustable up to 40 mt/min. - Max roll diameter : 40 cm - Max fabric width : 180 cm (wider machines available on requests)

- Max temperature on the knife : 450° C - Minimum cutting width : 10 mm - Installed power : 2.2 kW + 0.2 kW for each blade 380 V 3-phase 50Hz

(other voltages on requests)

DETAIL OF REAR SIDE OF THE MACHINE


PERF/12 AUTOMATIC PERFORATING MACHINE FOR 12 RIBBONS

AUTOMATIC PERFORATING MACHINE CLASS PERF/12

Automatic perforating machine for thermoadhesive non woven ribbons. The PERF/12 can process up to 12 ribbons, normally for the internal reinforces of the waistband.

TECHNICAL FEATURES

• Unwinding device for 12 ribbons with roll end microswitch for each roll as standard.

• Perforating machine with low noise crankshaft mechanism including easy adjustment of the perforating pitch whilst the machine is running.

• Pneumatic adjustable puller for feeding the fabric.

• Rewinding device for 12 ribbons with in built, clutch mechanism for each rewinding shaft to give perfect results for each type of material.

• Mold with 3 adjustable rectangular dies, 25 x 2 mm, a displacement of 10 mm from each other, and an independent adjustment of the distance between the dies (different dies on

request).

• Fixed perforating speed 140 cycles/min (slow start, built, to maximum speed).

• Adjustable speed with inverter on request.


DEVICES ON REQUESTS

• PERF12/INV Adjustable perforating speed with inverter up to 440 cycles/min

• PERF12/CNT Electronic digital metercounter

TECHNICAL DATAS

� Perforation pitch .......................... :from 10 to 50 mm

� Ribbon width ............................... :from 20 to 150 mm

� Max roll diameter ........................ :300 mm

� Installed power ............................ :1,5 kW 400V 50Hz 3-phases (other voltages on request)

� Dimensions and net weight ........ :5500 x 800 mm, 920 Kg


PERF/6 AUTOMATIC PERFORATING MACHINE

AUTOMATIC PERFORATING MACHINE CLASS PERF/6

Automatic perforating machine for thermoadhesive non woven ribbons. The PERF/6 can process up to 6 ribbons, normally for the internal reinforces of the waistband.

TECHNICAL FEATURES

• Unwinding device for 6 ribbons with roll end microswitch for each roll as standard.

• Perforating machine with low noise crankshaft mechanism including easy adjustment of the perforating pitch whilst the machine is running.

• Pneumatic adjustable puller for feeding the fabric.

• Rewinding device for 6 ribbons with in built, clutch mechanism for each rewinding shaft to give perfect results for each type of material.

• Mold with 3 adjustable rectangular dies, 25 x 2 mm, displacement of 10 mm from each other, and an independent adjustment of the distance between the dies (different dies on request).

• Fixed perforating speed 140 cycles/min (slow start, built, to maximum speed).

• Adjustable speed with inverter on request.


DEVICES ON REQUESTS

• PERF12/INV Adjustable perforating speed with inverter up to 440 cycles/min

• PERF12/CNT Electronic digital metercounter

TECHNICAL DATAS

� Perforation pitch .......................... :from 10 to 50 mm

� Ribbon width ............................... :from 20 to 150 mm

� Max roll diameter ........................ :300 mm

� Installed power ............................ :1,5 kW 400V 50Hz 3-phases (other voltages on request)

� Dimensions and net weight ........ :5500 x 800 mm, 920 Kg


AMP-2905 AUTOMATIC SEWING SYSTEM FOR PIPING

AUTOMATIC SEWING SYSTEM FOR PIPING AMP-2905

The automatic sewing system for piping class AMP-WB3812 is a fully automatic system to sew with very high speed any type of piping once equipped with the specific folding guide.

Folders can be prepared accordingly to customer specifications. Machine can operate without the control by an operator as it is equipped with a full set of sensors to stop the unit when a thread is broken or when a ribbon is finished.

FEATURES

• Chainstitch sewing machine 1 needle complete with bench, motor and table.

• Machine equipped with sensor to stop the machine when the thread is broken.

• Machine equipped with supports for ribbons and cord, each of them is equipped with photocell sensors to stop the machine when the material is

finished

• Sewing speed 10 mt/min.

• Electronic control box on the machine

• Automatic winding of the material on a AMP Pisani machine class BOBINATORE synchronized with the sewing machine

• Machine standard equipped with one folding guide at choice included in the price. Extra folders have to be quoted separately

TECHNICAL DATAS

� Sewing speed ........................... : 10 Mt/min approx

� Installed power .......................... : 2 kW approx

� Voltage ...................................... : 380 V 3-phase 50/60Hz. On requests 220 V single-phase with extra cost

� Compressed air ......................... : 6 bar

� Net weight ................................. :Kg. 160

� Machine dimensions ................. :180 x 77 x H=145 cm + 140 x 80 x h=150 (winding system)


AMP-WB3812 AUTOMATIC SEWING SYSTEM FOR WAISTBAND

AUTOMATIC SEWING SYSTEM FOR WAISTBAND AMP-WB3812

The automatic sewing system for waistband class AMP-WB3812 is a fully automatic system to sew with very high speed any type of waistband once equipped with the specific folding guide.

Folding guides can be prepared accordingly to customer specifications. Machine can operate without the control by an operator as it is equipped with a full set of sensors to stop the unit when a thread is broken or when a ribbon is finished.

FEATURES

• Double Chainstitch sewing machine 12 needles, needle gauge 6,4 mm total sewing space 70,4 mm and rear adjustable puller and

complete with bench, motor and table.

• Machine equipped with 4 sensors to stop the machine when the thread is broken. Machine can run with two needles therefore it is

requested to use 4 sensors (two for the two needles and two for the two loopers) for full control of the machine

• Machine equipped with 5 support for ribbons and each of them is equipped with photocell sensors to stop the machine when one

of the ribbons in finished

• Sewing speed 10 mt/min.

• Electronic control box on the machine

• Machine standard equipped with one folding guide at choice included in the price. Extra folders have to be quoted separately

• Normally one sewing operation is sufficient to sew the complete waistband but some waistband requests two pr more sewing

operations to get the finished product.

TECHNICAL DATAS

� Sewing speed ........................... : 10 Mt/min approx

� Installed power ......................... : 1 kW approx

� Voltage ...................................... : 380 V 3-phase 50/60Hz. On requests 220 V single-phase with extra cost

� Net weight ................................. :Kg. 160

� Machine dimensions ................ :180 x 77 x H=145 cm

A.M.P PISANI S.r.l. Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Telefono ++39 0381 96128 Fax ++39 0381 969100 www.amppisani.com email: [email protected]

SV12 FEEDER FOR ELASTIC THREADS

Tutti i dati nel presente opuscolo non sono impegnativi. L’Azienda si riserva la facoltà di modificarli senza preavviso Because of the continuous development, the technical datas are not binding. The company can vary them at any time without notice.

FEEDER FOR ELASTIC THREADS CLASS SV12

The device SV12 is a feeder for elastic threads in a 12 needle smocking sewing machine with elastic thread in the

looper. Without this unit the thread will be knotted as they move without a very small tension to the sewing machine and

as a consequence the sewing operation is very difficult

FEATURES • Unwinding shafts motor driven, single speed control on each shaft and on/off lever to start/stop the unwinding motor.

• DC motor controlled by DC drive specially designed by AMP PISANI for this device

• Sensor to stop the device when a thread is finished.

• Transparent guard in the position where the threads go out of the device.

TECHNICAL DATAS

• Max dimension of the bobbin thread : diameter 15 cm, width 25 cm

• Power supply : 1,2kW 230V single-phase • Number of bobbins : 12

A.M.P PISANI S.r.l. Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Telefono ++39 0381 96128 Fax ++39 0381 969100 www.amppisani.com email: [email protected]

AV600 REWINDING DEVICE IN ROLLS FOR RIBBONS

WINDING MACHINE IN ROLLS CLASS AV600

The rewinding machine for ribbons class AV600 is a machine for rewinding ribbons and fabric in rolls up width 600mm

FEATURES • Fixed winding speed (20 mt/min). Adjustable winding speed with digital vectorial inverter up to 50 mt/min on requests.

• Winding arm motor-driven with clutch to adjust the rewinding tension


• Machine available in the model AV160 with max width 160mm, particularly suitable to rewind waistbands

DEVICES ON REQUESTS: AV600/INV Digital inverter to ad just rewinding speed up to 50 mt/min

TECHNICAL DATAS

• Winding speed : 20 mt/min (adjustable speed up to 50 mt/min available on requests).

• Max. spool dimension : diameter 50 cm, width 60 cm

• Power supply : 0,4kW 230V single-phase

A.M.P PISANI S.r.l. Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY

Phone ++39 0381/96128 Fax ++39 0381/969100 www.amppisani.com email: [email protected]

LPT/1800 AUTOMATIC CUTTING, SEWING AND WINDING MACHINE FOR KNITWEAR RECTANGLE

LTP/1800 AUTOMATIC SPLITTING, SEWING AND WINDING KNITWEAR RECTANGLES

DESCRIPTION OF THE MACHINE

The unit LTP/1800 automatically converts open knitwear fabric in rolls of open fabric with warp in horizontal. Machines automatically unwinds then cuts rectangular pieces of open knitwear fabric to sew them together on the other side to get the horizontal warps then it winds automatically the material with nearly zero winding tension. The output roll can be slit with a manual or automatic roll slitting machine. Final result is a roll of material with horizontal warps and horizontal junction sewing as shown below:

INPUT: OPEN KNITWEAR ROLL WITH VERTICAL WARP

FINAL RESULT AFTER SLITTING STRIP WITH HORIZONTAL WARP AND HORIZONTAL SEWING JOINT

OUTPUT: ROLL WITH HORIZONTAL WARP

Compared to traditional system (sew the open fabric in a tubular then cut with a collarette cutting machine) there is a fabric sawing of around 70% plus a huge reduction in manpower (one operator is sufficient for running this unit plus a roll slitting machine

TECHNICAL FEATURES

• Unwinding system for the input roll with automatic alignment of one selvedge and lazy loop after unwinding device to feed the fabric without tension. The position of the selvedge permits to adjust the trimming cut during the further sewing operation to remove from the fabric the requested quantity of material depending on the conditions of the selvedge

• Automatic pliers to pull tensionless the fabric to the programmed cutting measure then transversal cutter to split and separate the rectangle of knitwear fabric and then to move the rectangle to the sewing and winding section

• Automatic sewing of the knitwear rectangles with an overlock sewing machine and vacuum system to remove the selvedge cut by the trimming knife of the sewing unit. Sewing machine installed on a carriage that moves numerically controlled along the side of the fabric to join with possibility to adjust the stitch length

• Automatic winding system with adjustable winding tension and automatic alignment of the selvedge on one side

• All machine parameters programmable on a touch screen panel SHORT DESCRIPTION OF AUTOMATIC CYCLE UNWINDING OF THE KNITWEAR FABRIC ROLL

Operator loads the open knitwear fabric roll on the unwinding device on the left of the machine then adjusts the photocells for aligning the selvedge and enters on the touch screen panel the width of the trimming cut on the sewing machine (can read it on the ruler of the adjustable photocell support) then the length and the quantity of rectangles to cut. The pliers pull the material to do the initial transversal cut then operator remove the waist and machine is ready for operations

POSITIONING OF THE FIRST RECTANGLE OF FABRIC Operator starts loading cycle then pliers move to the left to clamp the fabric and pull it to the programmed cutting length. Transversal cutter will separate the rectangle then pliers move the rectangle to the sewing system. During the movement the machine will detect automatically the actual length of the fabric to compensate the variations due to the elasticity of knitwear material.

THREADING THE WINDING SYSTEM Operator will thread the fabric on the pliers to clamp the material for the sewing operation then he threads the upwinding system for the sewed rectangles sticking the fabric to the paper tube of the winding system. A photocell system automatically detects the trimming width of the selvedge then machine is ready for automatic cycle

AUTOMATIC CYCLE After cycle start, the unwinding device feeds the fabric with automatic alignment while the pliers (already to the left of its stroke) pull it. Once it has been reached the programmed cutting width, the transversal cutter cut the fabric and then pliers move the rectangular piece forwards to the sewing area. During movement the machine will measure the actual length as there is always dome variation for elasticity that will be compensated for the next cut Now sewing machine will do automatic sewing while pliers move to the left for the next operation. At the end of sewing machine will return to its initial position and winding system will do automatic winding and alignment of the fabric in the roll.

TECHNICAL DATAS: � Productivity of the machine ……………………… : 3 mt/min � Average cycle time………………………………….. : 20 sec for a complete cutting and sewing � Diameter of the winding shaft ............... ……….… : from 32 to 50 mm (specify at the order) � Max dimensions of roll……….…………………….. : Diam. 25cm, length 180 cm, Weight kg.30

� Voltage…………………………… ........... ……….… : 400V ±5% 50Hz 3-phases (other voltages on request) � Space requirements and weight…………………... : 550 x 380 cm � Weight………………………………………………... : 3.500 kg � Installed power……………………………………… : 5 kW

� Compressed air……………………………………….: 6 bar – 300 liter/h

ADVANTAGES: • The space occupation of this unit is 6,5 x 3,8 mt

• Fabric savings up to 90% compared with traditional system ( tubesewing of the open fabric then collarette cutting)

• One operator is able to run the unit plus a roll slitter

• Huge reduction of manpower.

A.M.P PISANI S.R.L.

Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Phone ++39 0381/96128 Fax ++39 0381/969100

www.amppisani.com email: [email protected]

LTR/1600

FULLY AUTOMATIC MACHINE FOR CUTTING RECTANGULAR PIECES OF FOAM

LTR1600 FULLY AUTOMATIC MACHINE FOR CUTTING RECTANGULAR PIECES OF FOAM DESCRIPTION OF THE MACHINE: The automatic cutting system for laminated foam rolls class LTR1600 automatically cut rectangular pieces from a foam roll of large dimensions (max diam150cm, max width 160cm) with automatic stacking of the cut pieces The operator loads the foam roll on the machine then he sets up the length and the quantity of rectangles requested for the production lot plus (with option device LTR/AUTO) the cutting width of each strip.

TECHNICAL FEATURES: • 9 Blades groups equipped with one sharpener for each group and located under the material

• HSS steel blades diam.150 mm cutting on an upper plate to support the material with a slot for the blade

• Each blade group has one single motor for blade rotation (fixed speed).

• Strongly recommended the device LTR/AUTO Automatic positioning system of the blades to the preset cutting

width programmable on a touch screen panel. Blades move automatically to preset cutting width.

• A metering system with pliers pulls the laminated foam through the blades till to the preset cutting length

• The strips of material obtained will be separated by a transversal cutter and the rectangles will drop on the

conveyor belt

• Once the full lot will be stacked and unloaded, conveyor belt will return to initial position to restart operations.

• Operator can remove the foam rectangles while machine is cutting and stacking the next lot (no idle time for

unloading, machine always runs)

• Available on request a mechanic platform to move upwards the laminated foam roll for easy handling. When

the roll is position, two chucks with expanding pliers will enter in the papertube to clamp and rotate the roll for

feeding the material towards the cutting section (Device LTR/LOAD)

• Lazy loop device to feed the fabric without tension

• Roll platform with an area to keep a second roll in position ready for loading

• All the positioning devices and numeric controls for each positioning function guarantees the best possible

accuracy of positioning but the final result depends on the material therefore the accuracy on the material could

be less.

ADVANTAGES: • The space occupation of this unit is 4,5 x 3,8 mt and it does the same production of a spreader plus a CNC

cutter, therefore the investment and the space occupation for this unit is much less.

• One operator is able to cut and stack up 60 pieces/min (up to 3.600 pieces/hour)

• Huge reduction of manpower cost.

• No need of using a CNC cutter or a roll slitting machines.

DEVICES ON REQUEST • LTR/ AUTO Automatic positioning of the blades to the preset cutting width with step motor on each blade

and automatic programmable sharpening system of the blades (recommended device)

• LTR/LOAD Mechanic platform for an easy loading of the roll on the unwinding device

• LTR/TV Camera with external TV screen to see inside the machine during automatic run

TECHNICAL DATAS:

� Minimum cycle time ………………………………… : 6 sec

� Average cycle time………………………………….. : 6.5 to 7 sec

� Blade diameter ....................................... ………… : 150 mm in HSS steel

� Number of blades .................................. ……….… : 9

� Positioning accuracy of pliers to cutting length ..... : +/- 1 mm

� Positioning accuracy of blades to cutting width..... : +/- 0,5 mm with LTR/AUTO device

� Internal diameter of the foam roll tube ... ……….… : 150 mm (available on requests up to 200mm)

� Max dimensions of foam roll ……………………….. : Diam. 150cm, Width 160cm, Weight kg.150

� Max length of each rectangle……………………… : up to 400mm

� Minimum cutting width of each rectangle………… : 100 mm

� Max stacking height ……………………………….. : 38 cm

� Voltage…………………………… ........... ……….… : 400V ±5% 50Hz 3-phases (other voltages on request)

� Space requirements and weight…………………... : 550 x 380 cm

� Weight………………………………………………... : 3.500 kg

� Installed power……………………………………… : 5,5 kW

� Compressed air…………………………………….. : 6 bar

Documents

AMP PISANI SRL Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY · 2013-09-09 · AMP PISANI SRL Via Ungaretti 6/8 27024 CILAVEGNA (PV) ITALY Phone + 39 0381 96128 Fax + 39 0381 969100