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Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement & Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries 28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected] Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1 www.advancedmaterialtechnologies.com AMT PRODUCT AND SERVICES CATALOGUE Thermbond refractory Thermbond refractory repair Thermbond Concrete Thermbond concrete repair Thermbond Refractory® and Concrete® is a patented technology and is famous for reducing downtime and saving money during planned turnarounds, emergency shutdowns and providing longer performance linings. For complete rebuilds, small repairs, and everything in between,Thermbond and Phoscrete deliver superior performance, reliability, and value. Contact us now and we'll show you how! The Thermbond refractory advantage of using liquid-phosphate bonded refractory materials for equipment maintenance. The operating processes are described based on field experience with Thermbond® Refractories in combination with analysis from controlled lab tests. Thermbond refractory is a two-component liquid phosphate bonded refractory and has found wide acceptance in many industries and in particular, the aluminium, power, chemical, refining and petrochemical industry thanks to its unique features including: • Fast setting and rapid heat up that reduces downtime costs. • Tenacious bond to existing fired refractory that allows for repairs instead of full lining replacement. • High CO resistance that delivers longer service life. Use of liquid phosphate bonded refractory products generally results in substantial net savings to a plant through reduction of maintenance costs and improvements in plant productivity. The significant Thermbond concrete advantage over conventional high strength concrete is that Thermbond concrete forms a chemical bond and not a mechanical bond through a water + cement hydration reaction when being used to repair existing concrete. With Thermbond concrete and its chemical bond it will tenaciously bond to existing concrete and not de-laminate. Thermbond actually expands slightly as it sets to create a permanent repair, even when exposed to extreme physical abuse. Within 1 hour after casting Thermbond concrete, it is possible to drive heavy rubber tyre equipment over the repaired surface. Thermbond refractory permanent gunning repair to damaged refractory!

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Page 1: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

AMT PRODUCT AND SERVICES CATALOGUE

Thermbond refractory

Thermbond refractory repair

Thermbond Concrete

Thermbond concrete repair

Thermbond Refractory® and Concrete® is a patented technology and

is famous for reducing downtime and saving money during planned turnarounds, emergency shutdowns and providing longer performance linings. For complete rebuilds, small repairs, and everything in between,Thermbond and Phoscrete deliver superior performance, reliability, and value. Contact us now and we'll show you how!

The Thermbond refractory advantage of using liquid-phosphate bonded refractory materials for equipment maintenance. The operating processes are described based on field experience with Thermbond® Refractories in combination with analysis from controlled lab tests. Thermbond refractory is a two-component liquid phosphate bonded refractory and has found wide acceptance in many industries and in particular, the aluminium, power, chemical, refining and petrochemical industry thanks to its unique features including: • Fast setting and rapid heat up that reduces downtime costs. • Tenacious bond to existing fired refractory that allows for repairs instead of full lining replacement. • High CO resistance that delivers longer service life. Use of liquid phosphate bonded refractory products generally results in substantial net savings to a plant through reduction of maintenance costs and improvements in

plant productivity.

The significant Thermbond concrete advantage over conventional high strength concrete is that Thermbond concrete forms a chemical bond and not a mechanical bond through a water + cement hydration reaction when being used to repair existing concrete. With Thermbond concrete and its chemical bond it will tenaciously bond to existing concrete and not de-laminate. Thermbond actually expands slightly as it sets to create a permanent repair, even when exposed to extreme physical abuse. Within 1 hour after casting Thermbond concrete, it is possible to drive heavy rubber tyre equipment over the repaired surface.

Thermbond refractory permanent gunning repair to damaged refractory!

Page 2: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Laminated Chocky bars

Laminated std wear bars

HYPER WEAR BLOCK is fully equipped with technologically advanced fabrication

equipment that is operated by experienced personnel to supply the mining industry, conveyor belt fabricators, heavy equipment with high quality abrasion and impact resistant overlay plate. Advanced Material Technologies ensures all fabrications are subject to stringent Quality Control procedures during every step. The facility also features a complete

in-house manufacturing of Chromium Carbide Overlay wear Plate products. Advanced Material Technologies categories are; chocky bars, std wear bars, shaped wear bars, wear buttons and donuts, shredder grinder wear tips, wear plates, knife edges, skid bars, elbow wear blocks, mining cutting teeth, other sizes and shapes. Advanced Material Technologies welcomes your enquiries for pricing. MINING INDUSTRY

High Chrome Cast Iron Laminated Wear Plates Available in a wide range of sizes, Hyper-wear Plates can be used in a combination of standard sizes to create optimum layouts that provide the greatest impact and wear protection. The products are suitable for use in chutes, hoppers, bins, liners, impact walls, rock boxes and a variety of other applications. Very easy to use, no pre or post heating when welding. Laminated Grinder-shredder hammer tips HYPER WEAR BLOCK SUPPLIES THE MINING INDUSTRY WITH HIGH QUALITY LAMINATED METAL PARTS AND WE WELCOME YOUR ENQUIRIES FOR PRICE.

Laminated shapes wear bars Laminated Skid bars

Laminated wear buttons & donuts Laminated elbow wear blocks

Page 3: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Korvasit A fused cast blocks

INDUSTRIAL PRODUCTS AND SERVICES:

� FMA Instruments for detection of hydrogen, oxide content inclusions,

thermal analysis of aluminium alloys.

� Specialise in engineered refractory precast, dried and or fired shapes

and systems. � Complete Conventional refractory range of low cement,

conventional, special castables, gunnites rammables, plastics, mortars, grouts, taphole clay fireclays, ropeclay, basic and alumina bricks, flow

control refractories.

� Stainless steel refractory anchors, hexmesh and fibre needles

� Complete range of alumino-silicate “Thermbond” chemically bonded

castable, gunnite, packable, rammable, trowelable mixes. � Phoscrete chemically bonded concrete repair and maintenance

material. � Complete range of refractory bricks: hi-alumina, super duty,

fireclay, insulating, special, basic group and spinels.

� Advanced Ceramics – Aluminium titanate spouts and plugs, Dense fused silica parts for aluminium

� Nitride bonded silicon carbide and SiSiC shapes and specialties � Ceramic fibre and Non-ceramic fibre insulating products and

accessories. � Boron Nitride lubricant.

� Ceramic filters for foundries and aluminium smelters.

� Degassing equipment in spinning rotor and porous DFS lance. � Fluxes for treatment of molten metal.

� Raw materials for manufacture of refractory products. � Metal Powders and alloys.

� Graphite – high purity flake, expandable, artificial, graphitised coke, graphite block.

� Calcium silicate boards and machined shapes.

� High temperature fibreglass and silica cloths and fabrics

Fused cast refractories for reheating furnaces

The fused cast alpha-corundum blocks, KORVISIT-A has been a reputed refractory and wear resistant lining of reheating furnaces. KORVISIT-A

blocks are successfully used as skid rails as well as soaking zone bottom

of heavy duty pusher type

furnaces reheating ingots. KORVISIT-A is resistant to mechanical wear in high temperature condition and can be used as supporting element or for

lining exit chutes in up-to-date walking beam furnaces. For protection of

the traverse beam mechanism against thermal shock, proper quality insulating and refractory masses can be used. As the material to be

heated is moved solely on KORVISIT-A, the less dense and mechanically

not so durable monolithics are protected from wear. With the combination

of both types of materials it is possible to achieve long furnace campaigns and avoid regular repair of the monolithics.

Page 4: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

CHEMICAL CORROSION RESISTANT PRODUCTS

Let the company provide you with highest protection at lowest

cost corrosion resistant flooring, coating, tank lining systems

for your specific industry needs.

PHARMACEUTICAL

FOOD BEVERAGE

DAIRY ELECTRONICS

CHEMICAL FERTILIZERS

BATTERY

PULP & PAPER TEXTILE

DYEINTERMEDIATE PLATING

STEEL PETROLEUM

SPECIALITY METAL

WASTE WATER SECONDARY

CONTAINMENT

We are a specialty supplier and contractor who installs

corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical environments. Our experienced

technicians will install your flooring system after a thorough analysis of material needs.

Material selection know-how and project management

expertise ensures our customers of a safe installation and

adherence to design specifications, on time and on budget.

• Acid brick/tile/mandana stone • Acid/Alkali/Solvent Resistant mortar

• Monolithic toppings (Epoxy/PU/V.E.) • Epoxy/PU Flooring & Coatings

• Glass Flake Filled Epoxy/V.E. & Polyester resin base coating,

tank lining, flooring etc.

• Glass fiber lining with epoxy/V.E.

• 1k Water base PU wall coating • Epoxy Grout for joints filling

• Chemical resistant membrane Protect your plant. Let our experience guide you with the

Planning and material selection for your flooring, tank lining, drains, pits, reaction & storage vessels and any areas demand

for corrosion resistant system.

Page 5: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron &

28 Charlton Street Mt. Warrigal

Phone: 0242 956915 Mobile: 0450 69569

www.advancedmaterialtechnologies.com

CERAMIC COATINGS

FOR POWER BOILERS

Advanced ceramic coatings

insulatingexisting ones.

use and have provided a wide range of proven historical benefits.

Before coating

GreenShield

provides protection against tube corrosion

and slagging in the power generation markets.

with Gtransfer.

significant decrease in residue and slag buildup on tube surfaces.

GreenShieldsoluble, and

Metals, Combustion, Chemical, Refineries, Power, Mining, Civil,

Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Advanced Material Technologies supplies the highest qualityceramic coatings available for both boiler tube maintenance; and pipe

insulating, while always looking for new solutions and improving the existing ones. GreenShield coatings have been enhanced for power utility

use and have provided a wide range of proven historical benefits.

Before coating Sandblasted Greenshield

Coating

GreenShield is a premium grade coating ceramic material that

provides protection against tube corrosion

and slagging in the power generation markets.

with GreenShield ceramic coatings will maintain optimum heattransfer. GreenShield ceramic coating is non-catalytic, resulting in a

significant decrease in residue and slag buildup on tube surfaces.

reenShield ceramic coatings are non-hazardous, nonsoluble, and discharge no fumes when applied.

Metals, Combustion, Chemical, Refineries, Power, Mining, Civil,

Engineering, Construction, Irrigation, Agriculture, Cement &

Steel, Non Ferrous, Foundries

mail: [email protected]

Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

highest quality of industrial for both boiler tube maintenance; and pipe

, while always looking for new solutions and improving the coatings have been enhanced for power utility

use and have provided a wide range of proven historical benefits.

Greenshield ceramic

oating around burner

is a premium grade coating ceramic material that

and slagging in the power generation markets. Boiler tubes coated

coatings will maintain optimum heat catalytic, resulting in a

significant decrease in residue and slag buildup on tube surfaces.

hazardous, non-toxic, are water-

Page 6: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Superior water conditioners

Setup on 2 boilers

R-1000 Magnetic water

conditioner

Superior Magnetic Fuel

Activator

AMT’s mission is to provide a proven new energy reduction / enhancement device for energy conservation when used on industrial

furnaces, water treatment plants and power boiler generation markets.

Magnetic Field Units (MFU), conservation of finite natural resources for fuel and water treatment technologies. MFU units are considered a breakthrough innovation at a molecular level that provides energy savings; pollution control and water treatment (anti-deposits or scale, and organic control)—all necessary to create “green” technology benefits for our environment.

Reducing Industries Costs and Carbon Footprint

Superior fuel treatment activators provides guaranteed, cost

effective, energy saving equipment across a wide range of industry

sectors. Superior Fuel Activators offer a simple, innovative solution

that boosts energy efficiency and significantly reduces costs.

The system pre-treats fuel (Gas and Oil) supplied to the burners of

a unit to enhance the combustion, produce a cleaner burn and

lower carbon emissions (C02).

The Superior Water Conditioner® has been utilized since 1964

to control lime/scale and corrosion without chemicals in boilers,

cooling towers, food service equipment and many other commercial

and industrial applications throughout the world.

• On-going research and development • Engineering for unique and custom tailored installations

• Over 400,000 successful installations

• Serving all North America

• Exporting to 39 foreign countries • On-site installation and start-up available

WATER AND FUEL CONDITIONER SYSTEMS FOR THE FUTURE!

SUPERIOR WATER CONDITIONER® - is mounted in-line and alters the natural

characteristics of hard water minerals, making it difficult for them to bond together and form a hard CALCITE scale. Instead, they remain in a suspended state throughout the heat transfer process and will flow on through the system. In some cases, they will settle to the lowest point in the system and can be easily removed by blow down or draining. Water-using equipment will operate with improved efficiency, and maintenance due to lime/scale becoming almost non-

existent.FUEL TREATMENT® - The applied field from the Superior Fuel System aggregates

nano-sized particles or impurities and as shown by Van der Waals, tends to uncurl long hydrocarbon molecules increasing their surface area, thus creating improved mixing of fuel and oxygen during combustion. This produces the required more radiant hotter flame and makes more efficient and complete use of the available fuel.

Page 7: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Furnace Mineral Products Surface Protection Solutions

ABOUT FMP a technology driven ceramic coatings development and

application services company focused on delivering surface protection solutions to the power generation, downstream oil and gas, chemical processing and mineral processing markets. TDS/MSDS available on request.

FMP PRODUCTS

GREENSHIELD MaxMohs – High Temperature Erosion Coating

This inorganic water based ceramic coating technology incorporating advanced blend of ceramic and metallic additives. Designed to achieve maximum wear resistance for metallic surfaces subjected to severe high temperature erosion. TDS/MSDS available on request.

SUGGESTED USE: Boiler Waterwalls – Economizer Tubes – Air Heater

Tubes – Wear Plates – Superheater Tubes – Steam Drums – Tube Shields – Fireside Components

BLACKSTONE HE – High Emissivity Coating

This inorganic water based coating blend to offer increased emissivity and high temperature performance. The coating is designed to achieve maximum heat transfer efficiency and reduce the diffusion mechanism od high temperature substrate oxidation. TDS/MSDS available on request.

SUGGESTED USE: Process tubes – Exhaust system s – Radiant heaters –

Kettle bottoms – Solar absorbers – Stove components

REFRA XE – Energy Enhancement Refractory Coating

This water based inorganic coating offers resistance up to 1550degC. The coating offers excellent penetration and adhesion to the refractory surface. RefraXE has an emissivity value of 0.92 – 0.94 and this emissivity is maintained across a wide temperature range. The coating has the ability to transform the substrate surface to absorb and re-radiate heat energy improving the thermal efficiency and performance of furnaces and kilns. TDS/MSDS available on request.

CERAMCLAD ULX – High Temperature Chemical and Erosion Coating

This is a polymer ceramic composite blend of ceramic and metallic additives with a modified novalac resin. The coating matrix is designed to achieve maximum wear and chemical resistance for restoration of metallic surfaces subjected to severe erosion, corrosion and chemical attack. It is a mastic two

Page 8: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

part system designed to withstand dry service temperature up to 260degC. TDS/MSDS available on request.

SUGGESTED USE: Bag House – Scrubbers – Chutes – Wear Plates – Air

Heaters – Cyclones – Pulverisers – Fly Ash Separators.

CAPSEAL AP12 – Active Thermal Spray Capillary Sealer

This is a two component 3:1 mix ratio, inorganic acid-base coating chemistry blend of sub micron sized ceramic additives. Once mixed it is ready to use. This low viscosity produt is designed to penetrate deep into the thermal spray coating to offer improved resistance to high temperature corrosion and erosion. TDS/MSDS available on request.

ENERCOTE 200 – High Performance Immersion Grade Lining System

This is a polymenr ceramic composite blend of ceramic additives modified in a Bisphenol A/Novalac epoxy resin system featuring low temperature cure and extremely low water absorption properties. Designed to achieve maximum wear and chemical resistance for pipe linings, heat exchangers, water boxes and channel boxes for immersion temps. up to 80degC. TDS/MSDS available on request.

SUGGESTED USE: Raw Water Pipe Lining – Recirculation Pipe Lining –

Water boxes – Channel Boxes – Waste Water Pipe Lining – Tube Sheets – Cooling Tower Piping – Liquid Storage Tanks

PATCHER R4 – Metal Rebuild Paste

This is a polymer ceramic composite blend of ceramic and metallic additives with an epoxy resin. Designed to achieve maximum build and strength to repair metal loss, fill deep pits, create coves, reface flanges and manway doors, for higher temperatures or aggressive chemical service Patcher R4 should be replaced by Patcher R4HT. TDS/MSDS available on request.

SUGGESTED USE: Metal Rebuild – Metal Resurfacing – Fill Cavitation

surfaces – Metal bonding – Flange face rebuild – Fill voids and holes – Seal Castings – Crack repair INSULCORR – Waterborne Insulation Coating

This is a high build single component multi polymer acrylic resin matrix incorporating insulating, blocking and reflective agents to reduce the transfer of heat. Designed to provide an economical and fast turnaround approach to thermal and acoustic insulation for industrial applications. This is a spray on insulation coating. It will reduce the surface temperature of industrial components to safeguard employees as an added benefit to this economical coating system. TDS/MSDS available on request.

Page 9: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

A typical damaged rebar grid after concrete removal with jackhammers

Demolition with High Pressure Water Jetting leaves rebar clean and free of damage

Hydro-jet system removed refractory from the section above

AMT PROFESSIONAL SERVICES

Refractory & Concrete Demolition with High Pressure

Water Blasting NOT jackhammering!

We work with Hydrojet Systems that use high pressure water jets to demolish and remove concrete while not damaging the rebar. The method is mainly used to remove concrete from sensitive structures, such as dams, tunnels, turbine linings, bridges, parking decks, harbours and docks for repairs.

The effectiveness of this method is due to two main reasons:

• the direct impact of the water jet on the surface and

• the porous nature of concrete - the high pressure water is forced into the tiny cavities and cracks within the concrete mass, causing it to fracture and split

The variable parameters of the technique, water pressure, jet size and speed of application, make it possible to remove concrete in a very precise and controlled way.

Benefits:

• SAFETY - minimizes labour injuries as this method is automated;

• the remaining structure is not damaged;

• minimizes the removal of sound concrete, while removing all deteriorated concrete;

• when all damaged concrete is removed, the surface of the remaining sound concrete will be free of micro cracks and be rough and uneven to present a strong bond with the new concrete overlay;

• concrete can be removed from below the reinforcement bars that remain intact and will also be cleaned of corrosive chlorides and debris by the water jet;

• method is significantly faster compared to jackhammers;

• method does not expose workers and structures to vibrations;

• method does not create additional damage to adjacent structures;

• method eliminates dust clouds forming.

Page 10: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Refractory inspection

Anchor assembly

Power Plant

Chemical Plant

AMT SITE INSPECTION AND INSTALLATION ADVISOR

- Employed as an independent refractory inspector and consultant - Developed refractory recommendations, design for customers to

improve life in furnaces, stoves, troughs, steel ladles, walking beam furnaces, plate mill furnaces, combustion equipment, chemical plant reformer furnaces, coke ovens, aluminium melting and holding furnaces, carbon baking furnaces, copper converters, nickel sulphide roaster furnaces, power boiler furnaces, chemical plants, foundries, mineral processing calciner kilns, coolers and engineering permanent rapid repairs to industrial concrete pavement.

- Carried out failure analysis of used refractory through certified testing laboratories and recommended appropriate changes to avoid repeat problems.

- Analyzed reason for excessive refractory wear in many furnace applications, recommended changes in installation procedure and operations.

- Carried out quality audits in customers melting, holding and combustion furnace applications.

- Conducted training seminars on refractory and their applications, including metallurgical principals for molten metal practice.

- Determined reason for coke oven refractory failures and recommended material changes.

- First in Australia to achieve a successful new method of permanent refractory repair to existing fired refractory furnace linings with an innovative unique high temperature chemical bond material that does not thermally spall.

- Provided field support for tear outs, failure analysis of refractory and installation engineering and supervision.

- Modified refractory design as needed to better fit operational parameters.

- Carried out functions as application specialist for development furnaces and high temperature equipment.

- Followed refractory brick and castable trials by supervising brick installation, observing the vessel during the campaign and making recommendations for longer performance life.

- Worked effectively with refractory manufacturing plants to supply better and more reliable, cost effective products.

Page 11: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

SUPPLIER REFRACTORY RAW MATERIALS AND ABRASIVES

Refractory Raw Material -

White Fused Alumina

The white fused alumina is in high demand in the global market. White

fused alumina are composed from quality chemical by reputed

manufacturers and are stringently tested at our end through sieve analysis

and other tests assuring that chemicals are of accurate composition, pure

and formulated correctly.

Brown Fused Alumina

Brown Fused Alumina is produced by fusing Calcined Bauxite in a reducing

atmosphere. Brown fused alumina is widely used in high Alumina Bricks,

Castablesandotherrefractoryshapes.

Silicon Carbide

Black Silicon Carbide

Black silicon carbide is produced in an electric resistance furnace by adding

Quartz and raw petroleum coke. SiC is extensively used in producing

Refractory Tiles and bricks, castables as well as trough and tap hole mass.

Fused Spinel

Fused spinel produced by Fusing calcined Alumina and Caustic calcined

Magnesite in controlled proportions. Fused spinels are used to produce

Bricks and Castables in areas where slag resistance is key.

Fused Mullite

Fused Mullite is produced by fusing Calcined Alumina and Silica sand in

controlled proportions to form the Mullite phase. Fused mullite bricks and

shapes are extensively used in Glass making and ceramic kiln

manufacturing.

Fused Zirconia Mullite

Fused Zirconia Mullite is produced by fusing Zircon sand and Calcined

Alumina in an arc furnace. Fused Zirconia Mullite are used for producing

Zirmull bricks and shapes which are used in the Glass Industry as well as

an additive in Continuous casting refractories.

Fused Alumina Bubble

Fused Alumina Bubble is produced by blowing the melt of Calcined Alumna

in a controlled atmosphere to produce hollow spheres. Due to its low

density, fused alumina bubble is ideal for high alumina based Insulating

Bricks and castables.

Calcined Bauxite

Calcined Bauxite is produced by calcining raw bauxite in a rotary, shaft or

round Kiln. Calcined Bauxite is a major ingredient in making various types

of Alumina Bricks and castables.

Page 12: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Fused Silica

Fused Silica is produced by fusing high purity silica in a special furnace.

Fused Silica is used in refractories as an additive for continuous casting

refractories.

Boron Carbide

Boron carbide is a key ingredient for producing con cast refractories. It is a

multipurpose abrasive and lapping agent with chemical resistance and

hardness similar to diamond. These are offered by us in different grain

sizes and purities to suit the diverse requirements of clients.

Fused Alumina Zirconia Silica

Fused Alumina Zirconia Silica is produced by cleaning and crushing fused

electocast blocks. This material has nil porosity, high density and good

refractoriness. It is a cost effective raw material for use in Castables and

ZirconiabasedRefractoryproducts.

Calcined Alumina

We offer a wide range of Calcined alumina and Reactive alumina which are

key ingredients for castables as well as special alumina refractories. These

aluminas have usage in special ceramics as well.

White Tabular Alumina

White Tabular Alumina is produced by sintering high purity calcined

alumina in a special kiln, Due to its superior physical and thermal

properties, WTA is a ket ingredient in all alumina based Refractory Bricks

and castables.

Sintered Mullite And Spinel

Sintered Mullite And Spinel are produced by sintering calcined alumina and

silica and magnesia in a special kiln, Both these Sintered Mullite And Spinel

are used to manufacture special refractory shapes.

Calcium Aluminate Cement

Calcium aluminate cement is a key ingredient used in the manufacturing of

refractory castables. Sourced from well known vendors of the market, this

cement also find application in industrial flooring products, chemical

resistant mortars & concretes, sewer applications, floor screeds, tile

adhesives and various others.

Abrasive Raw Material – Brown fused alumina, white fused alumina, ferro silicon nitride, monocrystalline alumina, silicon carbide.

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Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

BLASCH PRECISION INDUSTRIAL CERAMICS

Alumina, silicon carbide, silicon nitride, zircon and many other mineral types

and grades of ceramics for all industry.

The products featured by high hardness, high density, low wear loss, good

normalization, good corrosion-resistance. The most ideal grinding media for

glaze material, body material and various powdered ores.

The products are widely used as lining and grinding media of ball mill on

ceramics, cements, paints, refractory, inorganic mineral powders industries.

Advantange High Hardness;

High Mechanical Strength;

High Temperature Resistance;

High Pressure Resistance;

Corrosion Resistance;

Page 14: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Alumina Ball and Lining Brick The Alumina Lining Plates and pieces used high purity alumina material,

adopt dry pressing and burned temperature at 1550°C~1650°C, its Rockwell

hardness is HRA80~90, less than Diamond only.

Alumina Lining Plate and Mosaic These products which are wear-resistance, impact-resistance, easy

operation, are ideal surface wear protection material for material transfer

system in oil, mine, iron & steel works, thermal & power plants;

Various kinds of irregular abrasive alumina lining products are available in

accordance with customer’s requirements.

Page 15: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Heat Exchangers, Spiral Wound Finned tubes, Integral Finned tubes, Process Gas Cooler, Air Heater, Air Cooled Heat Exchangers & varieties of Shell & Tube Heat Exchangers., Dehumidifier, Industrial Blowers, Air Handling Systems (AHU) Pressure Vessels, Reactors & Processing Systems & Other Heat Transfer equipments,

Our brand chooses to stand firm in the International market with promise, standard & guarantee. Our manufacturer established in 1994 by two technocrats having more than 20 years of experience in Stainless Steel Fabrication &Thermal Heat Transfer Systems.

Our team result oriented Qualified Techno-Commercial Staff having spirit of team work, enthusiasm and a passion for excellence to deliver outstanding performance in the field of manufacturing GMP and Non GMP Equipments for Chemical, Pharmaceutical, Paints and Other Process Industries. WE design and manufacture as per international standard such as ASME / TEMA

Our products can be seen operating in refineries & petrochemical, pharmaceutical, chemical, marine, steel & various process industries. Our products have been exported to Australia, New Zealand & Middle East countries, our customers include giants such as Reliance Industries, BARC, Thermax, ISPAT, Essar steel etc Our Quality Control facilities include trained personnel and calibrated instruments. Our products have been approved by reputed international bodies such as TUV, EIL (for IOTL), Bax Counsel, Campro etc.

Page 16: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

STORAGE TANKS

Page 17: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

BLOWERS

Page 18: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

Page 19: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

PRESSFORM: YOUR ONE STOP METAL MANUFACTURING SHOP

www.pressform.com.au

As a valued customer of Advanced Material Technologies, we’d like

to keep you updated on our latest developments. We have some

exciting, new capabilities at the factory and have enclosed our new

brochure that outlines exactly what we can do for you.

Now, more than ever, Pressform is your local one stop metal

manufacturing shop with the inclusion of a new HACO Plasma

Cutter, Davy Plate Roller, HACO Guillotine that cuts carbon steel to

16mm thick and stainless & nickel alloy plates to 10mm thick,

allowing for the efficient manufacture of even the heaviest-duty

industrial part or product. Most recently we have installed the game-

changing HASS 4 Axis Machining Centre!

Adding to our service and expertise we have appointed John

Pulbrook our East Coast Representative who brings with him a

wealth of experience in the refractory industry.

Not only does our highly skilled team aim to provide you with the

outstanding levels of service and expertise, we are able to deliver

TOTAL COMPONENT SOLUTION from the smallest custom part to

complex, welded structures up to 10 tonnes.

We also have:

• 40 years’ experience – in providing special providing specialist metal

fabrication and manufacturing services to a wide range of industries

and leading businesses across Australia.

• An in-house metallurgist - to advise on the appropriate metals to

use in different circumstances. Few manufactures can offer this vital

service, but it makes all the difference to the potential quality and

longevity of your product.

• A commitment to do the best for local businesses – we aim to

deliver the most appropriate and cost effective manufacturing

solution for your requirements. Local manufacture means not only

shorter lead times and faster delivery, but you can contact me, or

my team, at any time and immediately get the answers you are

seeking.

Page 20: AMT PRODUCT AND SERVICESadvancedmaterialtechnologies.com/pdf/AMT PRODUCT AND SERVIC… · corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical

Industries: Metals, Combustion, Chemical, Refineries, Power, Mining, Civil, Engineering, Construction, Irrigation, Agriculture, Cement &

Lime, Aluminium smelting, Iron & Steel, Non Ferrous, Foundries

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com