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www.fette-compacting.com
An economical solution
2200i
Production concentrated on fun-damental economic principles, where complex technology is unnecessary, is the focus of an increasing number of products and manufacturing situations. Such conditions require – and allow – production machines to be completely cost-oriented.
The 2200i is a direct implementation of this approach. At Fette Compacting, we have been ruthless in designing a tablet press which utilizes the standard X200-series components to satisfy one point: 100 % economic viability. In spite of this basic requirement, it is Fette Compacting’s goal to maintain our unmatched standards for productivity, precision and operating security – in short, reliability.
Profile: Tablet press 2200i(Single-sided rotary press)
2 | 32200i TableT press
The innovative features:
+ Reliable high-performance rotary press
+ Exchangeable turret
+ Maximum speed, productivity and precision
+ Operator terminal with 17" touch screen
+ Wide range of accessories and peripherals
+ Part of the latest machine generation
+ High-quality standard Fette Compacting
Your benefits:
+ Excellent price/performance ratio
+ Rapid format and product change- over results in high annual yields
+ Easy continuous use
+ Can be re-fitted for a wide range of tasks
+ Easy to handle and operate
+ Conforms to GMP, GAMP and FDA
Productivity, Flexibility – 2200i
Practical, high-performance rotary press
+ 2200i tablet press with exchangeable turret
+ Switch cabinet with VME bus computer
+ Operating terminal
Optional accessories and peripheral devices
+ Handling system for turret exchanges
+ Handling arm for turret exchanges
+ Wide variety of turrets for different types of tooling
+ Stearate distributor
+ GRATEX (de-dusting and de-burring)
+ LOADING CENTER (for tablets)
+ WEIGHTMASTER 4.1 (in-process control of weight)
4 | 52200i TableT press
Increased productivity through exchangeable turrets
+ Reduction of down-time through use of an extra turret, complete with cams and tools
+ Increased annual yield through optimization of the interchangeable turrets
+ Hard-chrome plated or stainless steel turrets are available as options
– increased resistance to abrasion – increased resistance to chemicals – reduced roughness, smoother surfaces – improved and faster cleaning (washable)
+ Machines readily available
+ Quick adjustment to highly varied production conditions
+ A wide range of tablet formats for single layer applications possible
Productivity, Flexibility – 2200i
6 | 72200i TableT press
Modular machine construction
+ Maximum operating security
+ Maximum working safety
+ Enclosed compression compartment (reduces noise and dust)
+ Extended maintenance intervals
+ Modular design with separation into four sections: – head section – compression area – middle area – drive area
+ High performance torque drive unit
+ No gear boxes
Construction – 2200i
8 | 9
Easy machine operation + Ergonomic, height-adjustable operating
terminal with 17" touch screen
+ New screen layout with clear structure for intuitive learning
+ Structured diagnostic messages for rectifying malfunctions
+ 9 different user levels available for security
+ Windows XP® operating system
+ Uninterruptible power supply, prevents data loss
+ Pre-prepared batch data can be re-used continually
Operation – 2200i
2200i TableT press
Space requirement – 2200i
650o
o 29
40
o 12
20
1000
1115
ca. 2
144
ca. 2
022
ca. 7
93
674
1600
±10
0
41 52
10˚
MO
K =
124
8
MOK
main switch
switch cabinet350 kg
upper cable inlet (90x200) (Option)
1000
Mains
Emergency stop
Deduster600–800m /h³
Ø 80
Ø 60
700
540
210
127 127
air inlet In- and outlet air for motor cabinet
Optional:service care190 kg
961
air outlet
1800
1202
100 467
860
ca. 9
30
machine3500 kg
961
4 x 9 kN
Foundation loading
Main400/440/480 V – 50 – 60Hz
Connection4 x 6 mm² – on floor
4 x 10 mm² – cable conduit
cableL = 3 m
1x Ø 271x Ø 181x Ø 141x Ø 12
L = 5 m
560
lower cable inlet (140x240)
Terminal100 kg
Optional:Gratex36 kgdedusting
50 m³ /h
900
280
10 | 11
Technical data – 2200i
* Tools only permit up to 70 kN. ** FS 12 punches only permit up to 25 kN.
If tools are large and filling depths are high, the machine can not be run at its highest capacity. Because of the technical progress we reserve the right of alteration.
2200i TableT press
NuMbEr OF PuNCH STATIONS
SEGMENTS DIES
66 45 36 33 47 43 36 30 30 22
Punch type FS12 EU 19 / IPT19
EU 1" / IPT 1"
EU 1"-441 EU 19 EU 19 / IPT19
EU 19 / IPT 19
EU 1" / IPT 1"
EU 1"-441 EU35
BBS BB B D
Tablet output/h min. 59,400 40,500 32,400 29,700 42,300 38,700 32,400 27,000 27,000 19,800
max. 455,400 310,500 216,000 198,000 324,300 296,700 248,400 180,000 180,000 105,600
Max. compression force kN 25 ** 100 100 100 100 * 100 100 100 100 100
Max. tablet diameter mm 18 18 25 25 11 13 16 25 25 34
Max. filling depth mm 22 22 22 22 18 18 18 22 22 26
Max. tablet thickness mm 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 (10.5)
Pitch circle diameter mm 410 410 410 410 410 410 410 410 410 410
Turret rotation speed min-1 15 –115 15 –115 15 –100 15 –100 15 –115 15 –115 15 –115 15 –100 15 –100 15 – 80
Die diameter mm – – – – 22 24 30.16 38.1 38.1 52
Die height mm – – – – 22.22 22.22 22.22 23.8 23.8 30
Punch shaft diameter mm 12 19 25.35 25.35 19 19 19 25.35 25.35 35
Punch length mm 133.6 133.6 (133.35)
133.6 (133.35)
133.6 133.6 133.6 (133.35)
133.6 (133.35)
133.6 (133.35)
133.6 133.6
upper punch pen. depth mm 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4
Weights kg Tablet press approx. 3,500 kg, Operator terminal 100 kg, Electrical cabinet 350 kg
Power supply data Operating voltage 360 – 528 V, 50/60 Hz, Total fusing 50 A, Power consumption 13 kW
120636
Fette Compacting GmbHGrabauer Strasse 2421493 SchwarzenbekGermanyPhone +49 4151/12-0Fax +49 4151/3797 [email protected]
Fette Compacting America, Inc. 400 Forge WayRockaway N.J. 07866 USA Phone +1 973-5868722 Fax +1 [email protected]
Fette Compacting America Latina Ltda. Av. Cambacica, 1200 módulo 10 Parque Imperador CEP 13097-104Campinas / SP – Brazil Phone/Fax +55 19 3796 9910 [email protected]
Fette Compacting Nanjing Machinery Co., Ltd. 8 Phoenix Road Jiangning Development Zone211100 Nanjing China Phone +86 25 52121818 Fax +86 25 52129951 [email protected]
Fette Compacting Machinery India Private Limited Regd Office:Old No 14, New No 29, IInd Main Road, Gandhinagar, Adyar, Chennai – 600 020 IndiaPhone +91 44 24405136/37 Fax +91 44 [email protected]
Competence Centre: Plot No S 115, Phase III B Verna Industrial EstateVerna, Goa 403 722 India
Fette Compacting Asia Pacific Pte Ltd 1 Kim Seng Promenade #14-04 Great World City East TowerSingapore 237994Phone +65 6734 3001Fax +65 6734 8412 [email protected]
www.fette-compacting.com
