AN INTRODUCTION TO KITCHEN EQUIPMENT DESIGN/LAYOUT

Cawangan Kejuruteraan Mekanikal

Ibu Pejabat JKR Malaysia.

AN INTRODUCTION TO KITCHEN EQUIPMENT DESIGN/LAYOUT

Kitchen Equipment Design:– Kitchen Equipments

( Cold water points & Electrical supply for each

equipment to be identified)– Kitchen Hood– Centralized LPG installation– Fire Protection System

KITCHEN LAYOUT FOR TYPICAL RM8 SCHOOLS DM1 &DM2)

KITCHEN LAYOUT FOR TYPICAL RM8 SCHOOL (DM3, DM4&DM5)

GENERAL REQUIREMENT

The installation shall cater mainly for Asian type of cooking. European type of cooking may also be served.

Cooking shall include normal meals to serve resident students. Meals served shall include breakfast, lunch, tea, dinner and light supper of local cooking designed to menu served.

GENERAL REQUIREMENT(CONT.)

Equipment shall be provided for raw ingredients receiving, checking, storage, rough preparation

(sorting and cleaning), vegetable, fish and meat preparation, cooking, serving & issuing, washing, drainage and waste disposal.

Material used for cooking equipment must be corrosion proof, resistant to damage by heat or impact and scratching and easily cleaned.- stainless steel

KITCHEN LAYOUT

1. RECEIVING AREA/ DELIVERYAccessibility ( Road & Ramp)

Weighing machine

Sinks

SS tables

KITCHEN LAYOUT

2. STORAGE AREA:Dry – For storage of dry components

e.g flour, onions, anchovies, rice etc.

Wet – Fish, meat, vegetables etc. SS Slated Racks, pot racks, freezer and

refrigerator SS Cabinets with shelves

KITCHEN LAYOUT

3. PREPARATION AREA Sinks c/w sink grinder Solid wood chopping block, Grinder, Industrial type blender c/w table Coconut Milk Extractor, weighing scales. SS worktable c/w intermediate shelf Insecutor

SS Cabinet c/w undershelf

SS Work Table c/w undershelf

MOBILE TROLLEY

Wooden Chopping Block

Industrial Type Blender

Electrically operated Power - not less 0.75 Kw single phase Two speed motor Cutting blade is stainless steel Container - clear polycarbonate Coupling - metal reinforced vulcanized

rubber

Industrial Type Blender

Coconut Milk Extractor

Electrically operated Motor not less 0.75 Kw, single phase Body s.steel 16swg thk. Capacity - 80 pcs/hr

KITCHEN LAYOUT

4. COOKING AREA Tilting kettle 30gls Water boiler Braising Pan 3 burner Kuali Range Counter type rice cooker. Oven

Gas Kuali Range

Gas Kuali Range

30 gals Gas Tilting Kettle

Cast iron with capacity 30 gals 1.5mm s/steel body 19 pieces of individual burner 9,500 Btu/hr

with total capacity 180,000 Btu/hr.

Tilting Kettle

Deck Type Rice Cooker

Refrigerator/ Freezer

Water Boiler

KITCHEN LAYOUT

5. SERVING AREA Baine marie 6 pans ( heated by heater

element) Stainless steel table ( for baine marie) SS Tray slide SS Guide rails Hot & Chilled Water Dispenser,

trolleys

Baine marie

It consist of a heated well into which vessels containing food are placed ready for service, The well may be ‘open’ or have a frame for fitted vessels and maybe fitted with heated water or warmed air. The temperature is regulated by thermostat. – BS 2512: part 10:1963 (gas heated equipment).

Baine marie

5. SERVING AREA (contd) Insecutor Water Cooler Sinks Loose items: container, plates and cutlery-

are by operator

Insecutor

Tray Slide And Guide Rail

Sinks at Dining Area

KITCHEN LAYOUT

CLEARING/ DISPOSAL

Mobile Waste Disposal Bins

KITCHEN LAYOUT

6. WASHING AREA Deep Washing sink c/w sink grinder Water Heater ( hot water supply for stubborn

stains) SS Slatted Rack SS Cabinet c/w intermediate shelf with/without

sliding doors Pot Rack – suitable for storage of pots/pans. Insecutor

Double Bowl Sink

Double Bowl Sink (installed w/o sg)

Sink Grinder

Electrical Operated (not less 0.75 Hp, single phase)

Attached directly to plumbing under the sink drain.

Stainless steel with two way grinding action.

Ice Cube Maker

Electrically operated- single phase Power consumption 5000 Btu/hr Body of s.steel 304 Capacity : 180- 260 kg/day

S/Steel Container For Hot And Cold Water

Container c/w cover, non -drip faucet, sight tube.

Capacity: 30 Gls. Body S.Steel 16 swg thk. Insulated with injected rigid polyurethane

foam. Unit place on S.Steel trolley.

S/Steel Four Tier Slatted Rack c/w Surround Plate

4 nos 16 swg s/steel slatted shelved surround with 150mm high s/steel plate.

4 nos 1½in. dia. tubular leg c/w adjustable bullet feet.

Dimension:– 3500mm x 760mmx 860mm

S/Steel 4-Tier Cabinet c/w Doors

16 swg s/steel top. 20 swg s/steel side with. wiremesh and back

enclosure 4 nos. 16 swg s/steel swing open type door. 4 nos. s/steel 1½in. diam. Tubular leg

adjustable bullet feet.

S/Steel Worktable c/w Retractable Undershelf

For counter type rice cooker. Table top 16 swg s/steel. Undershelf 16 swg s/steel fittted with 4 fixed

150mm caster and rubber stopper. Dimension:

– 1400mm x 836mm x 900mm

High Pressure Water Jet Pump

Pump:– Type: Vertical multi stage– Pressure: 15 Bar– Capacity: 1-2 m³/hr– Construction : Stainless steel– Mechanical seal

High Pressure Water Jet Pump-cont’d

Motor:– Speed: 2900 rpm– Power: 2.2 Kw– Supply: 415/3/50– Type: TEFC– Insulation: Class F

High Pressure Water Jet Pump-cont’d

Accessories:– Stainless steel electrode – Strainer– Pressure gauge– Pressure regulating unloader– 60 ft length high pressure hose– Heavy duty water jet spray gun– Pressure relief valve