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AN INTRODUCTION TO OUR SERVICES Presentation AW-GOC Rev. 02 Group of companies

AN INTRODUCTION TO OUR SERVICES - … · Modification and repair of urea high pressure equipment and piping. Servicing, replacement, erection, modification and repair of ... Cremona

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AN INTRODUCTION TO OUR SERVICES

Presentation AW-GOC Rev. 02

Group of companies

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Our Company

Profile

AXO WELDING Group is an organization specialized in a range of manufacturing and on-site services.

Our manufacturing capability includes:

Pressure vessels and heat exchangers.

On-shore and off-shore structures.

Piping and skidded plants

Tanks.

Electro-instrumental, hydraulic and pneumatic control cabins.

Damming systems for the control of water flows.

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AXO WELDING Group is an organization specialized in a range of manufacturing and on-site services.

Our range of site services includes:

Modification and repair of urea high pressure equipment and piping.

Servicing, replacement, erection, modification and repair of pressure vessels, heat exchangers, flares and structures.

Revamping and hook-up of oil rigs.

Assembling and installation of electrical and instrumental systems.

Design, fabrication assembling and repair of storage tanks.

Our Company

Profile

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The plants: The equipment:

Urea Reactor Stripper Carbamate condenser High pressure piping

Oil and gas, Petrochemical Pipe lines Columns Tubular heat exchangers Air coolers Pressure vessels Storage tanks Flares Offshore oil rigs

We operate on:

Our Company

Profile

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The plants: The equipment:

Chipboard panels manufacturing Erection and revamping of complete plants (mechanical) Dryers Cyclones Combustion chambers and mixing chambers Ducts and piping

Energy Oil fired and coal fired boilers Gas turbine Combined Heat and Power Damming systems for the control of water flows in

hydroelectric power plants

We operate on:

Our Company

Profile

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Main facts:

Staff About 200 workers

Turnover Estimated Total revenues 2017: Euro 21 milion.

Market Europe: Italy, Germany, UKAsia: Malaysia, India, BangladeshMiddle East: Bahrain, Iraq, Saudi Arabia, UAEAmericas: USA, Canada, Brazil

Our Company

Profile

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Some of the global companies that chose to work with us:

Our Company

Profile

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WELDINGAXO WELDING is a byword for

professional approach to welding

Welding is the core of our competence and professional experience.

As far as the formal aspects of quality and certification are concerned, we can claim:

• The company certification per ISO 3834-2 (quality system for welding-oriented organizations) issued by the German agency TÜV.

• Welding procedures certified in accordance with European Standard EN15614 and American Standard ASME IX for the processes 141/GTAW, 111/SMAW, 131/GMAW (inert gas), 135/GMAW (active gas), 136/FCAW, and a range of materials which includes carbon steel, low-alloyed steels, stainless steels, nickel alloys and titanium.

ENI Livorno oil refinery:Coils in a process column, welding

with the aid of mirror.

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The professional figures most relevant to welding are a full-time part of our organization.

Within the persons who are permanent members of our team there are technicians holding certifications as:

SOFINTER, divisione MACCHI SPA:LNG plant in Ruwais (UAE)

Power boiler coils

• European Welding Engineer and European Welding Technologist, issued by Istituto Italiano della saldatura within the International Certification Scheme of the European Federation for Welding.

• Level III NDE Inspector, certified in accordance with the standard UNI EN 473 and ISO 9712 by CICPND (Italian Center of Certification for Nondestructive Examination).

• Certified Welding Inspector

WELDINGAXO WELDING is a byword for

professional approach to welding

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All our welders have been selected on the base of their proven experience and have been trained by us within a program of constant improvement of their performances.

The welders are certified in the processes and materials of their pertinence in accordance with the European Scheme EN-287 and the American Standard ASME-IX

IFFCO, UREA plant Uttar Pradesh, India:

Automatic GTAW welding of bimetallic stripper tube-to-

tubesheet joints

WELDINGAXO WELDING is a byword for

professional approach to welding

Urea

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We’ve been serving urea producers worldwide since 2005

JAMUNA FERTILIZER Co. LTD., Tarakandi, BANGLADESH:Relining of reactor including top dome.

PETRONAS FERTILIZER, Gurun, MALAYSIA:

Repair of reactor liner welds

JIANGFENG FERTILIZER, Chongqing, CHINA:

Repair of titanium stripper

We have solid references in repair and modification of critical equipment in urea high-pressure cycle.

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Gulf Petrochemical Co. LTD., BAHRAIN:Replacement of reactor overflow pipe.

SAFCO Ibn Al Baytar, Al Jubail, SAUDI ARABIA:

Relining of titanium stripperYARA ITALIA SPA, Ferrara,

ITALY:Replacement of the gasket

seating ring in the top manhole of the reactor

We carry out relinings, modification of internals, replacement of parts, repair of liners and tube-to-tubesheet welds.

UreaWe’ve been serving urea producers

worldwide since 2005

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In July 2016 we performed the shortening in place of a 1.677 bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India.

UreaWe’ve been serving urea producers

worldwide since 2005

1. Cutting and shortening of the stripper shell

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In July 2016 we performed the shortening in place of a 1.677 bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India.

UreaWe’ve been serving urea producers

worldwide since 2005

2. New tube protrusion, reaming of tube ends and start of automatic, orbital GTAW welding

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In July 2016 we performed the shortening in place of a 1.677 bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India.

A job like this was performed only one other time in the whole world.

UreaWe’ve been serving urea producers

worldwide since 2005

3. Completion of the automatic orbital GTAW welding and welding of the Shell.

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YARA ITALIA SPA, Ammonia plant in Ferrara, ITALY:Coil of ammonia reformer furnace.

Redesign and total replacement with welding on site

Revamping of plant components

ConstructionWe’ve got years of experience in organizing

and performing site works in Italy and abroad

Our professional competence is not limited to welding.Experience, ability and equipment consent us to take charge of activities such as:

Erection

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We’ve got years of experience in organizing and performing site works in Italy and

abroad

Assembling of structures

GBA SRL, Monza, for STATOIL LNG plant of Hammerfest, Norway:Assembling of 130m derrick flare.

FRITZ EGGER GmbHChipboard panels manufacturing plant, Radauti, Romania:

Erection of the complete plant

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Laying of 24” Inconel-Clad and 34” carbon steel pipe lineLodi, Italy

Main Contractor: SAIPEM

Laying of Pipe Lines

Pipe LinesWe’ve got years of experience in organizing

and performing site works in Italy and abroad

Offshore Oil and Gas

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We build and revamp offshore oil and gas structures.

1. Working at the construction yard on shore:

Storage tanks

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Design, fabrication and installation

Our controlled company, TEBALDI Impianti, collects more than 50 years of experience in the design, fabrication and installation of storage tanks for a range of hydrocarbons,

chemical and food products.

Water damming

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Hydroelectric power and water management

BARUZZI Officine Meccaniche Ravenna has been designing and manufacturing radial gates, switch gates and sluice gates for the control of water floods in

hydroelectric power plants and water management system since 1962

Hydroelectric Power Plant of Pont Ventoux, Turin.Radial gates on river Dora Riparia

Hydroelectric Power Plant of Pont Ventoux, Turin.Trash rack flushing system and machine

Water damming

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Hydroelectric power and water management

BARUZZI Officine Meccaniche Ravenna has been designing and manufacturing radial gates, switch gates and sluice gates for the control of water floods in

hydroelectric power plants and water management system since 1962

Hydroelectric Power Plant of Bonate, BergamoSwitch gates

Sluice gates on river Po in Cremona

Radial gates for the flood management of river Tagliamentoin Udine

Offshore Oil and Gas

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We build and revamp offshore oil and gas structures.

2. Working at sea

Technical services

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Design and certification

Thanks to our experience, to our internal resources and to the co-operation with some suppliers of engineering services, we can provide:

The component’s mechanical design.

The structured planning and logistic organization of the site jobs

The certification in accordance to the European Pressure Vessel standard 97/23/EC (PED).

Manufacturing

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Production of equipment and parts

Our workshop in Ravenna, Italy extends on an area of 8.000 square meters, 2.800 of which are workshop floor.

Manufacturing

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Production of equipment and parts

Our workshop in Kempen, Germany extends on an area of 2.500 square meters 1.600 of which are workshop floor.

Manufacturing

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High pressure vessels, columns and heat exchangers

We work at the production sites of some of the major manufacturers of high pressure equipment

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Certification

Within the group we hold certifications per:

ISO-EN 3834-2Quality Requirements for fusion welding of metallic materials – Comprehensive quality requirements

AD-Merkblätter HP-0Manufacturing of pressure equipment in accordance with European Pressure Equipment Directive 97/23/EC.

UNI-EN-ISO-9001Quality Management System

EN-ISO-1090-2Technical requirements for the execution of steel structures

SCCOccupational Safety, Health and Environmental Management System.

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Contacts

If you wish to obtain some further information about us and what we can do for your, or you wish to submit a request of offer, please contact:

Mauro Orsini, General ManagerAXO WELDING SRLVia Stroppata 7848011 Alfonsine (RA)+39 [email protected]

Or visit our internet site: www.axowelding.com