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An Introduction toX-Analysis Integration (XAI)
Part 4: Advanced Topics & Current Research
Georgia Tech
Engineering Information Systems Lab
eislab.gatech.edu
Contact: Russell S. Peak
Revision: March 15, 2001
Copyright © 1993-2001 by Georgia Tech Research Corporation, Atlanta, Georgia 30332-0415 USA. All Rights Reserved.Developed by eislab.gatech.edu. Permission to use for non-commercial purposes is hereby granted provided this notice is included.
2Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
An Introduction to X-Analysis Integration (XAI) Short Course Outline
Part 1: Constrained Objects (COBs) Primer– Nomenclature
Part 2: Multi-Representation Architecture (MRA) Primer – Analysis Integration Challenges – Overview of COB-based XAI– Ubiquitization Methodology
Part 3: Example Applications» Airframe Structural Analysis » Circuit Board Thermomechanical Analysis» Chip Package Thermal Analysis
– Summary
Part 4: Advanced Topics & Current Research
3Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Advanced Topics & Current ResearchOutline
Advanced Product Information-Driven FEA Modeling– Focus on cases with:
» Variable topology multi-body geometries» Different design & analysis geometries» Mixed analytical bodies and idealized interfaces
Constrained Object (COB) Extensions– Automating support for multiple views– Next-generation capabilities
Optimization and the MRA
4Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
1
2
3
1
2
3
12
4
1a
2
3a
1b
1c
3b 3c
3a 3b
2
1a 1b 1c
1d 1e
3
1a 1b
1c1d
23
4a 4b 4c
Analytical Bodies FEA Model Decomposed Volumes
original
topology change (no body change)
variable body change(includes topology change)
Variable Topology Multi-Body (VTMB) FEA Meshing Challenges
Labor-intensive “chopping”
5Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Product Information-Driven FEA MethodologyPurpose of VTMB Methodology [Gen. 1 - Koo, 2000]
algorithmij
Design Types i = 1…m Analysis Types j = 1…n
Design Instances Analysis Instances
VTMB FEA ModelsVTMB
Methodologycreate algorithmij
once
for a given ij j{1…n} (not all design types have all analysis types)e.g.) for i=1(EBGA), j=1(thermal resistance) j=2 (thermal stress) for i=2 (PWB), j=1 (warpage)
Chip package APMs thermal resistance CBAMs
PWB APMsthermal stress CBAMs
ANSYS SMMs
VTMB= variable topology multi-body
use algorithmij
many times
6Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Gen. 2 Research Questionsa) How to represent ABB assembly?
Overall Objectives [Zeng thesis] Develop broader algorithm(s)
vs. Koo method [2000] Clarify & generalize representations
vs. Zhou method [1997]
L1
C1C2
C1 C2
S1
Distributed Force
Slip bonding
Glue bonding
Shell Body A
Continuum B
Fully constraint
Assembly Framework
L1 : Loading Constraints
C1,C2 :Connectivity Constraints
S1 :Support Constraints
Example ABB assembly
7Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
ABB assembly view ABB assembly view combined with ANSYS-specific consideration
Research Questionsb) How represent Preprocessor Solution Method Model (PSMM)?
(FEA model specific)
8Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
L1 L1
C1 C1
C1 C1
C2
C2 S1
S1
S1
PSMM framework
Research Questionsb) How represent Preprocessor Solution Method Model? (cont.)
(FEA model specific)
9Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Research Questions c) How map ABB assembly model to PSMM?
L1
C1
C2
C1
C2
S1
ABB Assembly Framework
L L
C C
C1
C1
C
C2
SS
S
Preprocessor SMM Framework
ABBPSMM
10Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Chip Package Applications
Automatic FEA Pre/Post-processing & Solution (in vendor-specific Solution Method Model)
Idealized Model(ABB Assembly)
11Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Benchmark ExampleExtended wing in-deck galley end tie (ewidget) - case 1
Case 1.a• Blocks = analytical solids (turns into FEA elements)• Sheet = analytical shell• Idealized body interfaces = no-slip
Case 1.bSame as 1.a except:• Idealized body interfaces = mixture of no-slip and possible gap regions
Design model
Idealized geometry for analytical model(not shown yet)
12Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Benchmark ExampleExtended wing in-deck galley end tie (ewidget) - case 2
Case 2
Same as 1.a except:• Need transition between blocks for shell surfaces (matching outer vs. inner faces vs. mid-plane faces)
Design model
Idealized geometry for analytical model(not shown yet)
13Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Airframe ApplicationsAutomatic FEA Pre/Post-processing & Solution
(in vendor-specific Solution Method Model)Design Model
14Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Status: Advanced Product Info-Driven FEA Modeling
Building on previous work PhD thesis proposal underway [Zeng] Target applications identified & work underway:
– Chip package thermal analysis (Shinko)– Airframe structural analysis (Boeing)
15Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Advanced Topics & Current ResearchOutline
Advanced Product Information-Driven FEA Modeling
Constrained Object (COB) Extensions– Automating support for multiple views– Next-generation capabilities
Optimization and the MRA
16Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Constrained Object (COB) RepresentationCurrent Technical Capabilities - Generation 2
Capabilities & features:– Various forms: computable lexical forms, graphical forms, etc.– Sub/supertypes, basic aggregates, multi-fidelity objects– Multi-directionality (I/O change)– Wrapping external programs as white box relations
Analysis module/template applications: – Product model idealizations– Explicit associativity relations with design models & other analyses– White box reuse of existing tools (e.g., FEA, in-house codes)– Reusable, adaptable analysis building blocks
– Synthesis (sizing) and verification (analysis)
17Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Constrained Objects (cont.) Representation Characteristics & Advantages - Gen. 2
Overall characteristics– Declarative knowledge representation (non-causal)– Combining object & constraint graph techniques– COBs = (STEP EXPRESS subset) +
(constraint graph concepts & views)
Advantages over traditional analysis representations– Greater solution control– Richer semantics
(e.g., equations wrapped in engineering context)– Capture of reusable knowledge– Enhanced development of complex analysis models
Toolkit status (XaiTools v0.4)– Basic framework, single user-oriented, file-based
18Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Planned Generation 3 + COB Enhancements
Use standard forms: Express v3, STEP Parametrics, XML, UML OCL, …
Leverage standard content: STEP generic resources, APs, ... Support concurrent multiple users (block points/buffering,
synchronization, …) Enable interactive COS and COI construction Provide variety of interaction views/forms:
– textual/graphical– geometric/logical– definition/solution/documentation– traditional (e.g., classical equation form)
19Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Interaction Views/Forms information structure navigation template/instance textual/graphical geometric/logical definition/solution/documentation traditional (e.g., classical equation form) native CAD/CAE tool specialized application view
Novice Users: Graphical forms and specialized applicationsExpert Users: All forms
Each form has its niche
20Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
COB Modeling Views
COB InstanceLanguage
Extended Constraint Graphs-I
Constraint Schematic-I
STEPPart 21
200 lbs
30e6 psi
100 lbs 20.2 in
R101
R101
100 lbs
30e6 psi 200 lbs
20.2 in
Subsystem Views
Object Relationship Diagram
COB SchemaLanguage
I/O Tables
Extended Constraint Graphs
Constraint Schematic
STEPExpress
Express-G
HTML
HTML
21Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
COB Structure: Graphical Forms
Spring Primitive
v a r i a b l e s u b v a r i a b l es u b s y s t e m
e q u a l i t y r e l a t i o n
r e l a t i o n
s
a b
dc
a
b
d
c
e
a . das
r 1r 1 ( a , b , s . c )
e = f
s u b v a r i a b l e s . b
[ 1 . 2 ]
[ 1 . 1 ]o p t i o n 1 . 1
ff = s . d
o p t i o n 1 . 2
f = g
o p t i o n c a t e g o r y 1
gcbe
r 2
h o f c o b t y p e h
wL [ j : 1 , n ]
w j
a g g r e g a t e c . we l e m e n t w j
Basic Constraint Schematic NotationTemplate Structure (Schema )
L
L
Fk
u n d e fo rm e d le n g th ,
s p r in g c o n s ta n t, fo rc e ,
to ta l e lo n g a tio n ,
1x
Lle n g th ,0
2x
s ta rt,
e n d ,
oLLL
12 xxL
LkF
r1
r2
r3
Constraint Schematic
FF
k
L
deformed state
Lo
L
x2x1
Parameterized Figure
LkFr
LLLr
xxLr
:
:
:
3
02
121
Relations
SpringElementary
LL
Fk
1x L
0
2x
Subsystem View(for reuse by other COBs)
22Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
COB Structure: Lexical Form Spring Primitive
L
L
Fk
u n d e fo rm e d le n g th ,
s p r in g c o n s ta n t, fo rc e ,
to ta l e lo n g a tio n ,
1x
Lle n g th ,0
2x
s ta rt,
e n d ,
oLLL
12 xxL
LkF
r1
r2
r3
Constraint Schematic
Lexical COB Schema Template
COB spring SUBTYPE_OF abb; undeformed_length, L<sub>0</sub> : REAL; spring_constant, k : REAL; start, x<sub>1</sub> : REAL; end, x<sub>2</sub> : REAL; length, L : REAL; total_elongation, ΔL : REAL; force, F : REAL; RELATIONS r1 : "<length> == <end> - <start>"; r2 : "<total_elongation> == <length> - <undeformed_length>"; r3 : "<force> == <spring_constant> * <total_elongation>";END_COB;
23Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
22 m m
10 N
2 m m
5 N /m m
20 m m
e xa m p le 1 , s ta te 1
L
L
Fk
unde fo rm ed leng th ,
sp ring cons tan t, fo rce ,
to ta l e longa tion ,
1x
Lleng th ,0
2x
s ta rt,
end ,
oLLL
12 xxL
LkF
r1
r2
r3
200 lbs
30e6 psiResult b = 30e6 psi (output or intermediate variable)
Result c = 200 lbs (result of primary interest)
X
Relation r1 is suspended X r1
100 lbs Input a = 100 lbs
Equality relation is suspended
a
b
c
COB Instance ViewsSpring Primitive
Constraint Schematic Instance Views Lexical COB Instances
Basic Constraint Schematic NotationInstances
input:
INSTANCE_OF spring; undeformed_length : 20.0; spring_constant : 5.0; start : ?; end : ?; length : ?; total_elongation : ?; force : 10.0;END_INSTANCE;
result (reconciled):
INSTANCE_OF spring; undeformed_length : 20.0; spring_constant : 5.0; start : ?; end : ?; length : 22.0; total_elongation : 2.0; force : 10.0;END_INSTANCE;
24Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
spring2
spring1
Constraint Graph-STwo Spring System
P
k1 k2
2u1u
22223
202222
2122221
11113
101112
1112111
:
:
:
:
:
:
LkFr
LLLr
xxLr
LkFr
LLLr
xxLr
L10
k1
L1
L1
L20
k2
x21
x22
F2
L2
F1
x11
x12
u1 u2
P
1226
115
24
213
21122
111
:
:
:
:
:
0:
uLubc
Lubc
PFbc
FFbc
xxbc
xbc
L2
bc4
r12
r13
r22
r23
bc5bc6
bc3
r11r21
bc2
bc1
25Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
spring2
spring1
L10
k1
L1
L1
L20
k2
x21
x22
F2
L2
F1
x11
x12
u1 u2
P
L2
bc4
r12
r13
r22
r23
bc5bc6
bc3
r11r21
bc2
bc1
Extended Constraint Graph-S Two Spring System
Extended Constraint Graph-S
Constraint Graph-S
• Groups objects & relations into parent objects• Object-oriented vs. flattened
spring 2
L
Lundeformed length,
spring constant, k
Fforce,
total elongation,
1xLlength,
0
2x
start,
end,
oLLL
12 xxL
LkF
r1
r2
r3
spring 1two-spring system
deformation 1, u1
deformation 2, u2
force , P
L
Lundeformed length,
spring constant, k
Fforce,
total elongation,
1xLlength,
0
2x
start,
end,
oLLL
12 xxL
LkF
r1
r2
r3
partial(BC relations not included)
26Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Multi-Disciplines/Users Constraint Schematic
material
effective length, Leff
linear elastic model
Lo
Extensional Rod(isothermal)
F
L
A
L
E
x2
x1
youngs modulus, E
cross section area, A
al1
al3
al2
linkage
mode: shaft tension
condition reaction
allowable stress
stress mos model
Margin of Safety(> case)
allowable
actual
MS
Analysis Modules (CBAMs) of Diverse Mode & Fidelity
MCAD Tools
Materials DB
FEA Ansys
Abaqus*
CATIA Elfini*
MSC Nastran*
MSC Patran*
General MathMathematica
Matlab*
MathCAD*
Analyzable Product Model(APM)
Extension
Torsion
1D
1D
Generic Analysis Templates(ABBs)
CATIA, I-DEAS* Pro/E* , UG*
Analysis Tools(via SMMs)
Design Tools
2D
flap_link
critical_section
critical_simple
t2f
wf
tw
hw
t1f
area
effective_length
critical_detailed
stress_strain_model linear_elastic
E
cte area
wf
tw
hw
tf
sleeve_1
b
h
t
b
h
t
sleeve_2
shaft
rib_1
material
rib_2
w
t
r
x
name
t2f
wf
tw
t1f
cross_section
w
t
r
x
R3
R2
R1
R8
R9
R10
6R
R7
R12
11R
1R
2
3
4
5
R
R
R
R
name
linear_elastic_model
wf
tw
tf
inter_axis_length
sleeve_2
shaft
material
linkage
sleeve_1
w
t
r
E
cross_section:basic
w
t
rL
ws1
ts1
rs2
ws2
ts2
rs2
wf
tw
tf
E
deformation model
x,max
ParameterizedFEA Model
stress mos model
Margin of Safety(> case)
allowable
actual
MS
ux mos model
Margin of Safety(> case)
allowable
actual
MS
mode: tensionux,max
Fcondition reaction
allowable inter axis length change
allowable stress
E
One D LinearElastic Model
T
G
e
t
material model
polar moment of inertia,J
radius, r
undeformed length,Lo
twist,theta start,1
theta end,2
r1
12
r3
0Lr
JrTr
torque,Tr
temperature change,T
cte,
youngs modulus, E
stress,
shear modulus, G
poissons ratio,
shear stress, shear strain,
thermal strain, t
elastic strain, e
strain,
r2
r1)1(2
EG
r3
r4Tt
Ee
r5
G
te
1D Linear Elastic Model
Continuum ABB
Extensional Rod
Linear-Elastic
E
One D Linear
(no shear)
T
e
t
temperature change,T
material model
temperature,T
reference temperature,To
cte,youngs modulus,E
force,F
area,A stress,
undeformed length,Lo
strain,
total elongation,L
length,L
start,x1
end,x2
mv6
mv5
smv1
mv1mv4
thermal strain,t
elastic strain,e
mv3
mv2
x
FF
E, A,
LLo
T, ,
yL
r1
12 xxL
r2
oLLL
r4
A
F
sr1
oTTT
r3L
L
Elastic Model
x
TT
G, r, ,
,J
Lo
y
Material Model ABB
Torsional Rod
ts1
B
sleeve1
B ts2
ds2
ds1
sleeve2
L
shaft
Leff
s
rib1 rib2
material
effective length, Leff
deformation model
linear elastic model
Lo
Torsional Rod
G
J
r
2
1
shear modulus, G
cross section:effective ring polar moment of inertia, J
al1
al3
al2a
linkage
mode: shaft torsion
condition reactionT
outer radius, ro al2b
stress mos model
allowable stress
twist mos model
Margin of Safety(> case)
allowable
actual
MS
Margin of Safety(> case)
allowable
actual
MS
allowabletwist
Flap Link Extensional Model
Flap Link Plane Strain Model
Flap Link Torsional Model* = Item not yet available in toolkit (all others have working examples)
27Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
m a t e r i a l
e f f e c t i v e l e n g t h , L e f f
d e f o r m a t i o n m o d e l
l i n e a r e l a s t i c m o d e l
L o
E x t e n s i o n a l R o d( i s o t h e r m a l )
F
L
A
L
E
x 2
x 1
y o u n g s m o d u l u s , E
c r o s s s e c t i o n a r e a , A
a l 1
a l 3
a l 2
l i n k a g e
m o d e : s h a f t t e n s i o n
c o n d i t i o n r e a c t i o n
a l l o w a b l e s t r e s s
y
xPP
E , A
LL e f f
,
Lt s 1
A
S l e e v e 1
A t s 2
d s 2
d s 1
S l e e v e 2
L
S h a f t
L e f f
s
s t r e s s m o s m o d e l
M a r g i n o f S a f e t y( > c a s e )
a l l o w a b l e
a c t u a l
M S
Pullable Documentation Views
* Boundary condition objects & pullable views are WIP*
(1) Extension Analysisa. 1D Extensional Rodb. 2D Plane Stress FEA
1. Mode: Shaft Tension
2. BC ObjectsFlaps down : F =
3. Part Feature (idealized)
4. Analysis Calculations
1020 HR Steel
E= 30e6 psi
Leff = 5.0 in
10000 lbs
AF
ELL eff
5. Objective
A = 1.13 in2
allowable 18000 psi
1
allowableMS 1.03
(2) Torsion Analysis
(1a) Analysis Problem for 1D Extension Analysis
Solution Tool Links
BC Object Links(other analyses)*
Design/Idealization Links
Material Links
Pullable Views*
Flap Link SCN
28Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Views with FEA templates & Native CAE
ts1
rs1
L
rs2
ts2tf
ws2ws1
wf
tw
F
L L
x
y
L C
Plane Stress Bodies
name
linear_elastic_model
wf
tw
tf
inter_axis_length
sleeve_2
shaft
material
linkage
sleeve_1
w
t
r
E
cross_section:basic
w
t
rL
ws1
ts1
rs2
ws2
ts2
rs2
wf
tw
tf
E
deformation model
x,max
ParameterizedFEA Model
stress mos model
Margin of Safety(> case)
allowable
actual
MS
ux mos model
Margin of Safety(> case)
allowable
actual
MS
mode: tensionux,max
Fcondition reaction
allowable inter axis length change
allowable stress
29Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Generic COB Browser with design and analysis objects
(attributes and relations)
SpecializedAnalysis Module Tool
with idealized package cross-section
Idealized Graphical Views, Generic Browser,& Specialized Applications
30Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Parameterized Geometry at Preliminary Design Fidelity
APM = analyzable product model
31Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Native CAD
inter_axis_length
sleeve2.width
sleeve2.inner_diameter
32Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Planned Generation 3 + Other COB Enhancements
Support units and automatic conversions Extend COI language capabilities Improve constraint graph algorithms
– Support structural loops– Support multiple subsolvers (for specified subgraphs)
Enable hybrid declarative/procedural approaches Allow constraint hierarchies
(i.e., relations with variable satisfaction priorities) Support enhanced relations Support explicit COS categories
(e.g., APMs, CBAMs, ABBs) Versioning & configuration management of structure
33Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Enhanced Relations
Inequalities– Enable capture of model assumptions & limitations
Arbitrary aggregate elements: a[ i ] = 5 + a[i+1] a[n/2] = 9
Object relations: vs. Real no. relations: point1 = point2 point1.x = point2.x
Conditionals (higher order constraints): if (x > y) then (a = b)
Buffered relations
34Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Status: Next Gen. COBs and Views
Building on previous work Needs and anticipated approaches identified Seeking extension opportunities
35Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Advanced Topics & Current ResearchOutline
Advanced Product Information-Driven FEA Modeling
Constrained Object (COB) Extensions– Automating support for multiple views– Next-generation capabilities
Optimization and the MRA
36Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Thesis AbstractObject Oriented Paradigm for Optimization Model Enhancement
Doctoral ThesisGeorgia Institute of Technology, Atlanta.
http://eislab.gatech.edu/Selçuk Cimtalay
Nov. 2000
The modeling process that transforms a detailed product design and its multi-fidelity analysismodels into an optimization model is a non-trivial task requiring large amounts of diverseinformation, engineering theory, and experienced-based heuristics, as well as the support ofoptimization, design, and analysis tools. Engineering optimization can be viewed as aninformation intensive problem that requires engineering information solutions.
This research has focused on developing a new information representation of optimizationmodels, termed Enhanced Optimization Model (EOM). EOM represents an informationframework for an object oriented design methodology for optimization model construction,enhancement, classification and solution. EOM utilizes a combination of constraint graph andobject techniques to provide semantically rich mappings. EOM representation consists of aninformation model structure and protocol, and modeling languages for creating EOM objects.Specifically, EOM representation is developed as an information representation by focusing onthe optimization aspects to partition the optimization area into more trackable and modularobjects. Key distinctions are the explicit representation of the associativity between anoptimization model and its analysis and design models and the ability to support multi-fidelityoptimization models as the design progresses.
EOM concepts have been prototyped in Java in conjunction with optimizers (Bolink, CONMINetc.), analyzers (Ansys FE) and symbolic solvers (Mathematica). Structural analysis andelectronic packaging test cases illustrate the different characteristics and help to evaluate theEOM representation with respect to the thesis objectives. Results show that EOM representationenables the enhancement ability to capture optimization model building information, to modifythe models easily, and provide flexibility to designers.
37Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Mfg. CAD/CAM,Measurements
etc.
Conditions
MCAD
ECAD
Analysis Results
Ansys
Abaqus
CAE
Analysis Results
Ansys
Abaqus
CAE
Analysis Module Catalogs
SelectedAnalysis Module (CBAM)
AutomatedIdealization/
Defeaturization
Product Model
Optimization Integration Thrust(work-in-process)
ImprovedDesign / Process
Optimization Module (OMEP)
CONMIN
DSIDES
X 1
X 2
F e a s i b l e R e g i o n
x x u p2
x xl o w 2
g x p1 0( , )
g x p2 0( , )
X 1
X 2
F e a s i b l e R e g i o n
x x u p2
x xl o w 2
g x p1 0( , )
g x p2 0( , )
38Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Optimization Model Diversity
Min Weight
g (x)<0h(x) =0
subject toStressDesign variablesArea
Min Weight
OPTIMIZATION MODEL CLASS
Optimization Object 1 Optimization Object 2
Min Weight
subject to
X(H)
Min Weight
subject to
X(H,LL,LR)
OPTIMIZATION MODEL CLASS
Optimization Object 1 Optimization Object 2
Min Weight, Cost
subject to
Optimization Object 3
X(H,LL,LR,Mat)
g (x)<0h(x) =0
g (x)<0h(x) =0
2D PLANE STRAIN MODEL
1D EXTENSIONAL STRESS MODEL
Analysis Model(s)Enhancement and/or Addition
subject toStressBucklingDesign variablesArea, Material
y
xPP
E, A
LLeff
,
L
Objective, design variable, and/or constraint function enhancement
39Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Optimization Model Enhancement
MinimizeLAf
1 WeightSubject to
0)(1 AMSg stress Normal Stress Margin of Safety
Design variables
X={A}
MinimizeLAf
1 WeightSubject to
0)(1 AMSg stress Normal Stress Margin of Safety
Design variables
X={A, material}
OPTIMIZATION MODEL I
OPTIMIZATION MODEL II
40Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Minimization of Weight of a LinkageX(area) subject to (extensional stress)
Leff
product structure: linkage
material
effective length, Leff
deformation model
linear elastic model
Lo
Extensional Rod(isothermal)
F
L
A
L
E
x2
x1
youngs modulus, E
cross section area, A
al1
al3
al2
analysis context
goal: optimization
mode: shaft tension
condition: flaps down
linkage reaction
allowable stressMargin of Safety
(> case)
allowableactual
MS
ts1
A
Sleeve 1
A ts2
ds2
ds1
Sleeve 2
L
Shaft
Leff
s
y
xPP
E, A
LLeff
,
L
minimize weight
constraint
Design VariableA
weight,WW AL
MS 0
density,
MSstress
1
allowablestressMS
41Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Minimization of Weight of a LinkageX(area, material) subject to (extensional stress)
Leff
product structure: linkage
material
effective length, Leff
deformation model
linear elastic model
Lo
Extensional Rod(isothermal)
F
L
A
L
E
x2
x1
youngs modulus, E
cross section area, A
al1
al3
al2
analysis context
goal: optimization
mode: shaft tension
condition: flaps down
linkage reaction
allowable stressMargin of Safety
(> case)
allowableactual
MS
ts1
A
Sleeve 1
A ts2
ds2
ds1
Sleeve 2
L
Shaft
Leff
s
y
xPP
E, A
LLeff
,
L
minimize weight
constraint
Design Variablearea,A
weight,WW AL
MS 0
density,
MSstress
1
allowablestressMS
material
42Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Optimization Model Enhancement
M i n i m i z eLAf 1 W e i g h t
S u b j e c t t o0)(1 AMSg stress N o r m a l S t r e s s M a r g i n o f S a f e t y
0)(2 AMSg buckling B u c k l i n g M a r g i n o f S a f e t yD e s i g n v a r i a b l e s
X = { A }
MinimizeLAf
1 WeightSubject to
0)(1 AMSg stress Normal Stress Margin of Safety
0)(2 AMSg buckling Buckling Margin of SafetyDesign variables
X={A, material}
OPTIMIZATION MODEL III
OPTIMIZATION MODEL IV
43Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Minimization of Weight of a LinkageX(area) subject to (extensional stress, buckling load)
Leff
product structure: linkage
material
effective length, Leff
deformation model
linear elastic model
Lo
Extensional Rod(isothermal, buckling)
F
L
A
L
E
x2
x1
youngs modulus, E
cross section area, A
analysis context
goal: optimization
mode: shaft tension
condition: flaps down
linkage reaction
allowable stress
Margin of Safety(> case)
allowableactual
MS
ts1
A
Sleeve 1
A ts2
ds2
ds1
Sleeve 2
L
Shaft
Leff
s
y
xPP
E, A
LLeff
,
L
minimize weight
constraints
Design VariablesA
weight,W W AL
MS 0MSstress
Margin of Safety(> case)
allowableactual
MS
moment of inertia, I
L
EIPcr
2
1
allowablestressMS
1F
PcrMSbuckling
load,P
MSbuckling
Lo
Extensional Rod(Buckling)
PcrI
E
density,
44Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Minimization of Weight of a LinkageX(area, material) subject to (extensional stress, buckling load)
Leff
product structure: linkage
material
effective length, Leff
deformation model
linear elastic model
Lo
Extensional Rod(isothermal, buckling)
F
L
A
L
E
x2
x1
youngs modulus, E
cross section area, A
analysis context
goal: optimization
mode: shaft tension
condition: flaps down
linkage reaction
allowable stress
Margin of Safety(> case)
allowableactual
MS
ts1
A
Sleeve 1
A ts2
ds2
ds1
Sleeve 2
L
Shaft
Leff
s
y
xPP
E, A
LLeff
,
L
minimize weight
constraints
Design Variables A
weight,W W AL
MS 0MSstress
Margin of Safety(> case)
allowableactual
MS
moment of inertia, I
L
EIPcr
2
1
allowablestressMS
1F
PcrMSbuckling
load,P
MSbuckling
Lo
Extensional Rod(Buckling)
PcrI
E
density,
material
45Engineering Information Systems Lab eislab.gatech.edu© 1993-2001 GTRC
Status: Optimization
Initial PhD thesis completed [Cimtalay, 2001] Seeking insertion & extension opportunities Need to leverage recent optimization tools
– Ex. iSIGHT, ProductCenter, …– Provide enhanced modularity & knowledge capture