Embed Size (px)
Citation preview
Page 1 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Siemens ASM“Analyzer System Management Software”
Page 2 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Applies to a wide range of analyzersand technologies
A tool to document the performance ofanalytical systems
ASM evaluates analytical systemsto achieve optimal performance and
thereby providing a basis for thevaluation of the analytical
investment and the correctmaintenance response
Analyzer System Manager?
Analyzer System ManagerMonitors Analyzer Performance
Page 3 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Different Technologies !
Gas Chromatography,NDIR / Paramagnetic,
FID / TCDFT-IR / NIR,
pH / Conductance,Absorbance/Transmittance,
Temperature, Level,Pressure, Flow.
ETC….
Page 4 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
The key features of ASM
Key features:
• Single view for the operating status of all analyzers
• User-friendly interfaces
• Performs Statistical evaluations for Reliability and Performance
• Real-time trending and SQC charts
• Efficient maintenance managementand documentation
• Extensive reporting functions
• Configuration can be done by end user
Page 5 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerDetail View for Shelters
Page 6 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerDetail View of the Analyzer
Page 7 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerDetail View for Analyzer Performance
Page 8 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
What About Slow to DevelopAlarm Conditions?
Slow to develop conditions are difficult to recognize and are oftenhidden by the work processes themselves!
150 ppm H2S
Page 9 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
ASM Provides Enhanced Value“A Game Changer”
ASM - “Best Available Technology” Maintenance Program
1. Run-To-Fail – No value returned – Too busy to adapt to newtechnology
2. Preventative – Good value returned – Information is used forscheduling or optimizing scheduled activities
3. Proactive – (Top Tier) This maintenance program can only existin well defined environments where historical information ismaintained and accurate
4. Predictive – Best value returned – Information is used to planmaintenance activities before issues arise
Page 10 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerPlanning Maintenance activities
Page 11 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
• Maximizing Analyzer availability forprocess control
Key Performance Indicators (KPI)
Analyzer System ManagerTo Improve Analytical Systems
Online
CheckingMaintenanceBreakdown
• Extending maintenance intervals withconcurrent checking / controlling specificvalue accuracy’s
To increase availability of process analyzers based on having atransparent view of the installed base and due to optimizations ofmaintenance intervals for
and
Page 12 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerDisplaying KPI’s
Availability Repeatability
MTBF MTTR
Cpk
%Time inValidation
%TimeCalibration
%Time inBreakdown
% FailedValidations
%Time inCalibration
Page 13 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerSome Additional “Features”
CYLINDER MANAGEMENT
---- Cylinder Management is significant ----
1. User pays a demurrage on quantity of cylinderson site after a period of time.
2. Gas supply companies perform periodic cylinderaudits. The cylinder audits count how manycylinders they find in the customer's possessionagainst the Gas Suppliers book. Any discrepancyis the financial responsibility of the customer
Page 14 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerBottle Management
Page 15 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerSample System Information
V TPA
T
Maxumedition II
s
Page 16 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerMonitors Analyzer System Performance
Alarm Monitoring
Long TermEvaluations
BottleManagement
MaintenancePlanning
Reporting
Charts &Graphs
Page 17 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Analyzer System ManagerValue Points
Improving Key Performance Indicators
• Better Accuracy
• Tighter Repeatability
• Increased Mean Time Between Failures
Lower Total Cost of Ownership
• Remote intelligence increases maintenance awareness
• Promotes effective use of limited Manpower
ROI
Validation of the analyzer performance to meet theexpectations of Operations
Page 18 Siemens Training Day - “Siemens Analyzer System Management – ASM” PD PA S AP / ISA-AD 2015
Siemens ASM ---- Best in Class ----
Ø Improves Personnel Safety
Ø Makes “smart systems” practical – Data can be sent directly to ASM
Ø Provides user information to transition to a ProActive/Predictive
Maintenance program
Ø Leverages the Maxum platform.
Ø Leverages any Analyzer platform.
Ø Maintains an On-Going Accounting of the Value of the
Customer's Investment in Process Analytics
