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ANCHOR CHANNELS AND SECTIONS Engineering Catalogue No.8 September 2012 Edition

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Page 1: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

ANCHOR CHANNELS AND SECTIONS

EngineeringCatalogueNo.8

September 2012 Edition

Page 2: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

The application and construction details shown in this literature are indicative only and must not be taken as project working drawings. Whilst every endeaveur has been made in preparation of this document to ensure that any recommendation or information is accurate, no liability or responsibility of any kind is accepted or implied in respect of Sampag International Limited.With a policy of continuous product development Sampag International reserves the right to withdraw or modify at anytime, product design and specification without prior notice.

Page 3: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections TABLE OF CONTENTS

1. INTRODUCTION Page System Component 3 Product Identification 4 Fixing to Formwork 4 Fixing with Tee-Bolts 5 Cutting to Short Lengths 5

2. MATERIAL & FINISH Material Specifications 6 Finishes 7 Manufacturing Standards 7

3. LOAD CRITERIA Load Designations 9 Loading Arrangement 9 Concrete Strengths 10 Reduced Edge Distance 10 Dynamic Application 11

4. TEE BOLTS Classification 12 Bending Moments 12 Recomended Loads 13

5. CHANNEL PROFILES TSA 38/17 14 TSA 40/22 16 TSA 40/25 18 TSA 41/25 20 TSA 50/30 22 TSA 51/31 & 51/31L 24 TSA 53/35 6. GENERAL APPLICATIONS 28

7. ACCESSORIES 35

1

Page 4: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections INTRODUCTION

Sampag anchor channels consist of c-shaped sections of varied capacity for diverse fastening applications. When cast into concrete or secured to structures, they can support load points of up to 35.0 kN. Fixing to channel is made with tee-headed bolts that can be inserted into the slot and moved freely along the channel length to fixing positions. This particular feature offers high fixing flexibility and compensates for tolerance variations when it comes to construction of secondary building systems, e.g. curtain-walls, façade claddings, building services etc.

And because channel units can support multiple loads at close spacing, and that they do not generate expansive forces in the concrete, fixings can be at close centers and located closer to the edges than is possible with conventional anchors.

In short, fastening by anchor channel is convenient and cost effective. Its application facilitates the installation process, and eliminates the need for sophisticated tooling and operation.

2

Page 5: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections INTRODUCTION

Channels Anchors

Tee Bolts

Channel Nuts

System Components

38/17

40/22

40/25

41/25

50/30

51/31

53/35

3

Page 6: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Sampag cast-in anchor channels are delivered with nail holes and foam-filler to facilitate fixing to formworks, and to prevent ingress of concrete. Nailing to planks should be secured to avoid displacement at pouring. Channel units should also be aligned and leveled to ensure a flush surface after striking.

Fixing to Formwork

4

INTRODUCTION

11

Sampag anchor channels are identified by the trademark “TSA”, other components by the marking “TS”Product Identification

Page 7: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Add-onEnd Anchor “TEK”

Note: Loading to the end distance (25mm beyond center of last anchors) is not recommended.

5

Notch Marker

End Distance25mm

CL

INTRODUCTION

Tee-bolts inserted are turned through 90 degrees to engage properly with the channel. This position is indicated by a perpendicular notch direction to the long channel axis. Component brackets can then

be positioned and tightened down to appropriate torque. As an alternative to tee bolts, channel nuts are commonly used for non-standard thread sizes and lengths.

Anchor channels are normally supplied in custom lengths where last anchors are located at 25mm center to the cut edges.

When cutting to shorter lengths is necessary, it is important to leave a whole anchor within the prescribed distance. Add anchor TEK if end distance is any longer.

Fixing with Tee Bolts

Cutting to Short Lengths

Cut line

Page 8: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Material Specifications Sampag components and accessories comply with the listed material specifications. Raw material in other international standards used for fabrication, will meet at least the minimum physical requirements of the stated standards.

The above table is prepared based on the physical performance of the listed materials. Information is

provided for reference purposes and should not be construed as an endorsement.

Components Specifications Mechanical PropertiesYield, Re min. [Mpa] Tensile, Rm min. [Mpa]

Channel Profiles Carbon Steel SS 304 [A2] SS 316 [A4]

S235JR, EN 10025W 1.4301, EN 10088

W 1.4401/1.4571, EN 10088

235 360195 500240 530

Anchors Carbon Steel

SS 316 [A4]

S235 (ST-37.2), EN10025AISI 1010

W 1.4401/1.4571, EN 10088

235 360250 365240 530

Tee Bolts Strength 4.6 Strength 8.8 A4-50 A4-70

Grade 4.6, EN ISO 898-1Grade 8.8, EN ISO 898-1

A4-50, EN ISO 3506-1 A4-70, EN ISO 3506-1

240 400640 800210 500450 700

Channel Nuts Carbon Steel

SS 316 [A4]

S235JR (ST 37-2), EN 10025*C 1015, SAE

W 1.4401/1.4571, EN 10088

235 360355 500240 530

EuropeEN

ChinaGB

JapanJIS

GermanyDIN

U.K.BS

U.S.AASTM

S235JR 1.0037 Q235 SS400 ST 37-2 37/23 Gr 33

S235JR 1.0038 Q235B SN400 RST 37-2 40B A 36

S275 1.0044 Q275 - RST 44-2 43C Gr 42

A2 1.4301 304 SUS304 1.4301 304S15 304

A4 1.4401 316 SUS316 1.4401 316S31 316

A4 1.4571 316Ti SUS316Ti 1.4571 320S31 316Ti

MATERIAL & FINISH

Materials

Corresponding Steels

6

Page 9: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Process Standard Coating Thickness

Hot Dip Galvanizing EN ISO 1461 ≥ 50 μm

Electro Zinc Plating EN 12329 ≥ 5 μm

Degrease + Descale Mill Finish 1D

Clear Passivated (A4 Fasteners only)

MATERIAL & FINISH

Finishes

Manufacture Standards

• Profiles 28/15, 38/17, 40/25, 41/22, 41/41- cold rolled from strips;

• Profiles 40/22, 41/25, 50/30, 51/31, 53/35- hot rolled from billets;

• Anchors, shop-welded to channels;

• Anchor spacing ≤ 250mm centers;

• End distance, 25mm +/- 3.0mm;

• Length tolerance: Short Lengths, 100-550mm +/- 1.0mm Long Lengths, 1050-6050mm +/- 6.0mm

7

Page 10: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections LOAD CRITERIA

8

The load information in this catalogue is statistically derived from tests of finished products carried out in accordance with international engineering procedures. Load capacities of different items are expressed in their tension and shear components in regard to the channel axes to facilitate comparison with proposed working loads.

The load capacities of anchor channels are based on their characteristic performance in normal weight aggregate C30 (characteristic strength 30.0 Mpa) where working loads are applied to the ultimate strength of the channel component or the base concrete. This level represents the maximum load limit of the fixing system.

Tee Bolts will develop the full capacity of the thread diameters. They can be selected at the User’s discretion by observing following requirements:

• Only the profile designated fasteners can be used; and• Working loads of which must not exceed that of the anchor channel.

The Allowable Loads in this manual will ensure a minimum factor of safety of 3.0 against failure.

In every case, User should ensure proper design of the supporting concrete structure.

Customers unsure of the design parameters adopted in this catalogue should refer to Sampag for clarifications.

Page 11: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections LOAD CRITERIA

Load Designations

Loading Arrangements

DIRECTIONS

1050 ≤ L ≤ 6050 [mm]

150 ≤ L ≤ 550 [mm]

Notes: 1. Bolt positioning to the end distance is not advised. 2. For dimensions a, b & c, please refer to load table of individual profile. 3. F / F’ applicable in both tension & shear directions.

Load Point, F, ONE bolt fixing. Load Pair, F’, TWO bolt fixings at interval ‘c’.

9

SHEAR Y

TENSION Z

SLIP X

Page 12: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Reduced Edge DistanceDesign constraints on thin-wall structures can be overcome by adding reinforcement to the base concrete. By proper dimensioning the rebar loops as shown in Figure 1, arrangement can support full tensile capacity of unit at edge distance reduced down to 50mm.

For guidance on design of the supporting structure please consult statutory code of practice concerning “Safe Use of Concrete”, or contact Sampag for assistance.

Freduced = Fallowable xWorking Concrete Strength

Concrete Strength of C30

10

≥ 40

≥ 50

≤ 20

≥ ae

≥ e≤ e+306 x 2

A A

Embedment L

Minimum BentDiameter

A

≥ 50

≥ 50

LOAD CRITERIA

Channel load data are results of tests in un-reinforced normal weight concrete. To develop these loads, additional reinforcement is normally

not required. For use in concrete of lower strengths, the allowable values from Table should be reduced using the following empirical formula:

Concrete Strengths

Page 13: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

where Fdynamic = Dynamic capacity at load cycles N; Fallowable = Allowable capacities from Load Table; K = Reduction factor from Table

Note: Repeat computation on fasteners.

Fdynamic = Fallowable x K

11

LOAD CRITERIA

Load CyclesN 1 2 3 4

104 x5 6 7 8 9

ReductionFactor, K

1.00 0.82 0.70 0.64 0.58 0.54 0.52 0.49 0.47

Load CyclesN 1 2 3 4

105 x5 6 7 8 9

ReductionFactor, K

0.46 0.38 0.37 0.35 0.33 0.32 0.31 0.30 0.29

Load CyclesN 1

106 x2 3

ReductionFactor, K

0.29 0.28 0.28

Sampag anchor channels are suitable for use under dynamic conditions. When subjected to vibrations, part of the anchoring capacity is expended to counteract the dynamic effect dependent on the load cycles, N and its amplitude. Reduction factors in following table can be used

to convert static capacity of anchor components into an equivalent dynamic capacity. Alternatively, when the amplitude at given load cycle is provided, resulting dynamic capacities can be obtained directly from the allowable loads.

Dynamic Applications

Page 14: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Freduced = FZ x (1- )MB

M

Bending MomentsIn the presence of bending (in relation to the upper edge of channel or concrete), bolt tension should be reduced according to formula:

where Freduced = Redcued tension capacity; FZ = Tension capacity from Table; M = Working bending moment; MB = Allowable moment from Table

TEE BOLTS

THREAD Diameter

Ø4.6

[Nm]8.8

[Nm]A4-50[Nm]

A4-70[Nm]

M8 5.0 - - -

M10 10.0 24.9 8.7 18.7

M12 17.5 43.7 15.3 32.3

M16 44.4 111.0 38.8 83.3

M20 86.5 216.4 75.7 162.3

M24 149.7 350.1 130.9 -

ALLOWABLE BENDING MOMENTS

12

Sampag Tee Bolts European Channel Profiles

TS 38 38/17

TS 40 40/22, 40/25, 41/25

TS 50 49/30, 50/30, 51/31, 52/34, 53/35

30.5

32.5

41.0

Fastener selection is dependent on channel dimensions. Use only designated tee bolts for corresponding profiles.

Note: Fastener capacities may be limited by anchor channels.

Classification

Page 15: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections TEE BOLTS

Recommended Loads

Carbon Steel

Grade 4.6 Grade 8.8Diameter

ØStress Area, As

[mm²]Tension, FZ

[kN]Shear, FY

[kN]Torque[Nm]

Tension, FZ

[kN]Shear, FY

[kN]Torque[Nm]

M8 36.6 4.9 3.3 8.0 9.8 6.3 24.0M10 58.0 7.8 5.3 15.0 15.5 10.6 48.0M12 84.3 11.3 7.5 25.0 22.5 15.7 70.0M16 157.0 21.0 14.2 60.0 42.0 28.2 200.0M20 245.0 32.7 21.0 120.0 65.3 45.0 400.0M24 353.0 47.1 31.6 200.0 94.2 63.0 680.0

THREADALLOWABLE LOADS

Notes:1. Load components include factor of safety of 3.0;2. Check interaction of combined loads with following expression:

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table;

Fcombined = + ≤ 1.4TFZ

TFY

A4-50 A4-70Diameter

ØStress Area, As

[mm²]Tension, FZ

[kN]Shear, FY

[kN]Torque[Nm]

Tension, FZ

[kN]Shear, FY

[kN]Torque[Nm]

M8 36.6 5.1 3.6 8.0 - - -M10 58.0 8.0 5.7 15.0 14.1 9.3 15.0M12 84.3 11.3 8.1 25.0 20.6 13.6 25.0M16 157.0 21.2 15.3 60.0 37.2 24.5 60.0M20 245.0 32.3 22.5 120.0 58.3 38.4 120.0M24 353.0 47.4 33.8 200.0 84.2 56.1 200.0

THREADALLOWABLE LOADS

Stainless Steel

Effective fastening length = ( l - p )

lp

13

FY

FZ

FY

Page 16: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections CHANNEL PROFILESTS 38/17

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 90 1.00 1.00 75 1.00 0.78 65 0.93 0.66 55 0.86 0.55

Load Table - TSA 38/17

Critical Minimum SpacingTSA 38/17

14

20

38

3.01817

H = 75

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 200

to b ≥ 200

6070 c ≥ 100

6.5 8.0 8.6 10.0

100 - 150 c ≥ 50

200 c ≥ 75

8.5 - 9.0 -

8.5 10.4 9.0 10.4

8.5 10.4 9.0 10.4

250 c ≥ 100

300 c ≥ 125

350 c ≥ 125

- 15.0 - 15.0

- 15.0 - 15.0

- 14.6 - 14.6F’

F’F F’F

F’F’

**Concrete strength ≥ C30

ae=50

ar=90

ar=90

d**

100 150

FZ

FY

Page 17: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 38/17 1.73 kg/m 2.19 cm2 0.74 cm4 3.39 cm4 0.74 cm3 2.07 cm3

CHANNEL PROFILESTS 38/17

Sectional Properties

TS 38 Tee Bolts

Allowable Point Load:

15

ThreadDiameter

Ø

Allowable Loads in [kN] 4.6 A4-50

Tension Shear Tension Shear

Tightening Torque4.6 + A4-50

[Nm]M10 7.8 5.3 8.0 5.7 15 M12 11.8 7.5 11.3 8.1 25M16 21.0 14.2 21.2 15.3 60

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 6.7kN (Safety factor, 3.0)

Page 18: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

TSA 40/22

16

CHANNEL PROFILESTS 40/22

20

40

2.51822

H = 80

6.0

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 100 1.00 1.00 85 1.00 0.80 75 0.97 0.62 60 0.88 0.44

Critical Minimum Spacing

Load Table - TSA 40/22LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 200

to b ≥ 200

6070 c ≥ 100

8.0 9.6 10.0 12.0

100 - 150 c ≥ 50

200 c ≥ 75

10.0 - 10.0 -

10.0 12.0 10.0 12.4

10.0 12.0 10.0 12.4

250 c ≥ 100

300 c ≥ 125

350 c ≥ 125

- 17.2 - 18.0

- 17.2 - 18.0

- 17.2 - 18.0F’

F’F F’F

F’F’

**Concrete strength ≥ C30

ae=55

ar=100

ar=100

d**

115 165

FZ

FY

Page 19: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

17

CHANNEL PROFILESTS 40/22

Allowable Point Load:

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 40/22 2.13 kg/m 2.71 cm2 1.83 cm4 5.97 cm4 1.55 cm3 2.99 cm3

Sectional Properties

TS 40 Tee BoltsThread

DiameterØ Tension Shear Tension Shear Tension Shear

4.6[Nm]

8.8[Nm]

A4-50[Nm]

M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-50

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 6.7kN (Safety factor, 3.0)

CL

Page 20: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

TSA 40/25

18

CHANNEL PROFILESTS 40/25

H = 8540

20

3.0

6.01825

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 200

to b ≥ 200

6070 c ≥ 100

8.8 11.0 12.0 14.0

100 -

150 c ≥ 50

200 c ≥ 75

11.0 - 11.0 -

10.5 12.6 11.0 14.0

10.5 12.6 11.0 14.0

250 c ≥ 100

300 c ≥ 125

350 c ≥ 125

- 18.4 - 20.0

- 18.4 - 20.0

- 18.4 - 20.0

300x300 c ≥ 125 - 18.0 - 18.0

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 105 1.00 1.00 90 1.00 0.80 75 0.97 0.62 60 0.88 0.44 50 0.62 0.21

Critical Minimum Spacing

Load Table - TSA 40/25

F’

F’F F’F

F’F’

F’

F’

**Concrete strength ≥ C30

ae=60

ar=105

ar=105

d**

120 170

FZ

FY

Page 21: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

19

CHANNEL PROFILESTS 40/25

Allowable Point Load:

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 40/25 2.14 kg/m 2.88 cm2 2.26 cm4 6.62 cm4 1.52 cm3 3.27 cm3

Sectional Properties

ThreadDiameter

Ø Tension Shear Tension Shear Tension Shear4.6

[Nm]8.8

[Nm]A4-50[Nm]

M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-50

TS 40 Tee Bolts

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 9.0kN (Safety factor, 3.0)

Page 22: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

TSA 41/25

20

CHANNEL PROFILESTS 41/25

25

41

25 183.5

H = 96

7.6

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 250

to b ≥ 250

6070 c ≥ 100

12.0 14.8 12.0 16.8

100 -

150 c ≥ 50

200 c ≥ 75

13.0 - 14.0 -

13.0 16.0 14.0 18.0

13.0 16.0 14.0 24.0

300 c ≥ 125

350 c ≥ 125

450 c ≥ 125

- 25.0 - 26.0

- 27.0 - 28.0

- 29.0 - 30.0

350x350 c ≥ 125 - 25.0 - 26.0

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 115 1.00 1.00 100 0.99 0.78 85 0.96 0.60 70 0.88 0.42 60 0.68 0.24

Critical Minimum Spacing

Load Table - TSA 41/25

F’

F’F F’F

F’F’

F’

F’

**Concrete strength ≥ C30

ae=75

ar=115

ar=115

d**

150 200

FZ

FY

Page 23: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

21

CHANNEL PROFILESTS 41/25

Allowable Point Load:

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 41/25 2.96 kg/m 3.77 cm2 3.02 cm4 8.83 cm4 2.33 cm3 4.32 cm3

Sectional Properties

TS 40 Tee BoltsThread

DiameterØ Tension Shear Tension Shear Tension Shear

4.6[Nm]

8.8[Nm]

A4-50[Nm]

M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-50

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 13.5kN (Safety factor, 3.0)

CL

Page 24: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

TSA 50/30

22

CHANNEL PROFILESTS 50/30

25

50 H = 101

2.75

8.02230

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 250

to b ≥ 250

6070 c ≥ 100

10.0 12.0 11.0 13.0

150 c ≥ 50

200 c ≥ 75

250 c ≥ 100

12.0 14.0 12.0 14.6

12.0 14.0 12.0 14.6

12.0 14.0 12.0 14.6

300 c ≥ 125

350 c ≥ 125

- 22.0 - 23.0

- 23.0 - 24.0

350x350 c ≥ 125 - 22.0 - 22.0

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 125 1.00 1.00 110 1.00 0.78 95 0.96 0.61 80 0.88 0.36 65 0.72 0.21

Critical Minimum Spacing

Load Table - TSA 50/30

F’

F’F F’F

F’F’

F’

F’

**Concrete strength ≥ C30

ae=75

ar=125

ar=125

d**

155 205

FZ

FY

Page 25: Anchor Channels and Sections - bntintl.com.sg

Anchor Channels and Sections

23

CHANNEL PROFILESTS 50/30

Allowable Point Load:

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 50/30 3.29 kg/m 4.2 cm2 5.42 cm4 14.68 cm4 3.55 cm3 5.87 cm3

Sectional Properties

TS 50 Tee BoltsThread

DiameterØ Tension Shear Tension Shear Tension Shear

4.6[Nm]

8.8[Nm]

A4-70[Nm]

M12 11.8 7.5 23.8 15.7 20.6 13.6 25 70 25M16 22.2 14.2 45.0 28.2 37.2 24.5 60 200 60M20 33.8 21.0 68.2 45.0 58.3 38.4 120 400 120

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-70

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 11.0kN (Safety factor, 3.0)

CL

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Anchor Channels and Sections

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

TSA 51/31 TSA 51/31L

24

CHANNEL PROFILESTS 51/31 & TS 51/31L

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a = 250

to b ≥ 250

6070 c ≥ 100

18.0 (20.0) 21.0 (23.0) 19.0 (19.0) 24.0 (32.0)

150 c ≥ 50

200 c ≥ 75

250 c ≥ 100

18.0 (20.0) 20.0 (22.0) 17.0 (19.0) 22.0 (24.0)

18.0 (20.0) 21.0 (24.0) 17.0 (20.0) 24.0 (26.0)

18.0 (20.0) 22.0 (26.0) 17.0 (22.0) 24.0 (26.0)

300 c ≥ 125

350 c ≥ 125

450 c ≥ 175

- 30.0 - 42.0

- 36.0 (46.0) - 42.0 (46.0)

- 38.0 (48.0) - 44.0 (48.0)

350x350 c ≥ 125 - 34.0 (44.0) - 40.0 (44.0)

26

51H = 118

3.75

9.72231

32

51H = 151

3.75

9.72231

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

Load Table - TSA 51/31 & 51/31L

Data in parenthesis refer to TSA 51/31L

F’

F’F F’F

F’F’

F’

F’

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Anchor Channels and Sections

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥125 (185)* 1.00 (1.00)* 1.00 (1.00)* 110 (165) 0.99 (1.00) 0.80 (0.82) 95 (145) 0.96 (0.97) 0.62 (0.68) 80 (125) 0.88 (0.92) 0.36 (0.48) 65 (105) 0.72 (0.86) 0.21 (0.33) 50 (85) 0.56 (0.78) -

TSA 51/31 & TSA 51/31L

25

CHANNEL PROFILESTS 51/31 & TS 51/31L

Allowable Point Load:

Critical Minimum Spacing

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 51/31 4.33 kg/m 5.39 cm2 6.94 cm4 18.90 cm4 4.38 cm3 7.49 cm3

Sectional Properties

TS 50 Tee BoltsThread

DiameterØ Tension Shear Tension Shear Tension Shear

4.6[Nm]

8.8[Nm]

A4-70[Nm]

M12 11.3 7.5 22.5 15.7 20.6 13.6 25 70 25M16 21.0 14.2 42.0 28.2 37.2 24.5 60 200 60M20 32.7 21.0 65.3 45.0 58.3 38.4 120 400 120

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-70

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

Pull-out or Shear, 22.0kN (Safety factor, 3.0)

*Bracketed figures for TSA 51/31L

CL

**Concrete strength ≥ C30

ae=80 (125)*

ar=125 (185)

ar=125 (185)

d**

155 (250)210 (305)

FZ

FY

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Anchor Channels and Sections

TSA 53/35

Notes: 1. Loads include safety factor 3.0;2. Check combined loads with formular:

Fcombined = ( )2 + ( )

2 ≤ 1.0T

FZ

VFY

26

H = 173

53

2235

4.25

12.0

34

where T = Working tension; V = Working shear; FZ = Allowable tension from Table; FY = Allowable shear from Table.

LOAD CONFIGURATION ALLOWABLE LOADS

“F” Applicable Channel Spacing As Length, L Distance Tension or Shear [mm] [mm]

TENSION SHEAR Point FZ Pair F’Z Point FY Pair F’Y [kN] [kN] [kN] [kN]

1050 a ≥ 250

to b ≥ 250

6070 c ≥ 100

24.0 26.0 24.0 26.0

200 c ≥ 75

250 c ≥ 100

300 c ≥ 125

27.0 33.0 27.0 33.0

27.0 34.0 27.0 36.0

27.0 38.0 27.0 42.0

350 c ≥ 125

450 c ≥ 175

- 54.0 - 54.0

- 57.0 - 56.0

350x350 c ≥ 125 - 53.0 - 53.0

Edge Distance, aᵣ[mm]

Load Reduction FactorsTension Shear

≥ 215 1.00 1.00 195 1.00 0.76 170 0.98 0.58 140 0.95 0.42 110 0.86 0.31 95 0.78 -

Critical Minimum Spacing

Load Table - TSA 53/35

CHANNEL PROFILESTS 53/35

F’

F’F F’F

F’F’

F’

F’

**Concrete strength ≥ C30

ae=147

ar=215

ar=215

d**

295 350

FZ

FY

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Anchor Channels and Sections

27

Allowable Point Load:

Pull-out or Shear, 28.0kN (Safety factor, 3.0)

ChannelProfile

Weight(w/o anchors)

SectionalArea

Moment of InertiaY-Y Z-Z

Section ModulusY-Y Z-Z

TS 53/35 5.00 kg/m 6.35 cm2 9.48 cm4 23.76 cm4 5.51 cm3 9.14 cm3

Sectional Properties

TS 50 Tee BoltsThread

DiameterØ Tension Shear Tension Shear Tension Shear

4.6[Nm]

8.8[Nm]

A4-70[Nm]

M12 11.3 7.5 22.5 15.7 20.6 13.6 25 70 25M16 21.0 14.2 42.0 28.2 37.2 24.5 60 200 60M20 32.7 21.0 65.3 45.0 58.3 38.4 120 400 120

4.6 8.8Allowable Loads in [kN] Tightening Torque

A4-70

where T = Working tension; V = Working shear; FZ = Tension capacity from Table; FY = Shear capacity from Table.

Notes:1. Load components include factor of safety of 3.0;2. Check combined loads with following expression:

Fcombined = + ≤ 1.4TFZ

VFY

CHANNEL PROFILESTS 53/35

CL

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Anchor Channels and Sections

1026

1047 1063

1028

Fz’

FY’

28

GENERAL APPLICATIONS

Sampag anchor channels are used where fixing of building components is required to transfer the working loads onto supporting structures. Following illustrations depict some of the many applications found in modern building and construction industries today:

• Glazed Curtain Walls• Facade Claddings• Building Services• Lift Guide Rails• Pre-cast Elements• Masonry Stonework......

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Anchor Channels and Sections

29

GENERAL APPLICATIONS

1727

2072

1326 1346

1737

2073

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Anchor Channels and Sections

30

GENERAL APPLICATIONS

1064

1068

1066

1325

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Anchor Channels and Sections

2071

2074

2072

2073

31

GENERAL APPLICATIONS

2727 2723 2728

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Anchor Channels and Sections

32

GENERAL APPLICATIONS

2380 2540

2490 1184

1356 1386

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Anchor Channels and Sections

33

GENERAL APPLICATIONS

1377

2489

2223

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Anchor Channels and Sections

34

GENERAL APPLICATIONS

2340 2341

2406

1585 1586

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Anchor Channels and Sections

35

ACCESSORIES

Shaped washers

Lock washer

Round washers

Sampag accessories are available in carbon steel and A4. Most items are profile oriented.When ordering, please specify requirements with profile designation.

1042

1043

1044

t = 3.0

t = 5.0

t = 3.0

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Anchor Channels and Sections

36

ACCESSORIES

Order serrated washer separately.

Restraint straps

Rail Clips

Turnbuckles

1453

1452

1451

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Anchor Channels and Sections

37

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Anchor Channels and Sections

Sampag International Limited4/F., Henry Centre, 131 Wo Yi Hop Road,

Kwai Chung, Hong Kong

Tel: +852 3575 3833Fax: +852 3575 3811

Email: [email protected]

www.sampag.com.hk