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HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES AnchorFluidSystems

Anchor Fluid Systems

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Page 1: Anchor Fluid Systems

HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES

AnchorFluidSystems

Page 2: Anchor Fluid Systems

FOR MORE THAN 85 YEARS, CATERPILLAR HAS BEEN MAKING SUSTAINABLE PROGRESS POSSIBLE AND DRIVING POSITIVE CHANGE ON EVERY CONTINENT.

WITH 2011 SALES AND REVENUES OF $60.1 BILLION, CATERPILLAR IS THE WORLD’S LEADING MANUFACTURER OF CONSTRUCTION AND MINING EQUIPMENT, DIESEL AND NATURAL GAS ENGINES, FLUIDS, INDUSTRIAL GAS TURBINES AND DIESEL-ELECTRIC LOCOMOTIVES.

Page 3: Anchor Fluid Systems

CEO

Construction industries Components Speciality Products(Steel, Rubber, Composites)

Resources industries(Mining, Industral, Waste)

Energy & Power System(Engines)

Customer & Dealer Support

Corporate Services

ORGANIZATION

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BRAND PORTFOLIO

THE CATERPILLAR BRAND IS SUPPORTED AND STRENGTHENED BY 20 ENTERPRISE BRANDS, EACH VITAL TO THE SUCCESS OF THE ENTERPRISE AND EACH RESPONSIBLE FOR UNIQUE CONTRIBUTIONS TO CUSTOMER VALUE IN THE REGIONS WE SERVE.

Solar TurbinesA Caterpillar Company

TurbomachA Caterpillar Company

HINDUSTAN OLYMPIAN™

Page 5: Anchor Fluid Systems

CATERPILLAR MANUFACTURERS HIGH QUALITY HYDRAULIC HOSE AND COUPLINGS FOR INSTALLING ON EQUIPMENT IT MANUFACTURES AND FOR THE GENERAL MARKET BUSINESS SECTOR.

THE PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND COUPLINGS FROM SMALL DIAMETERS TO LARGE BORE HOSE PRODUCTS.

CAT DESIGNED HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES ARE MARKETED UNDER THE CAT AND ANCHOR BRANDS.

Page 6: Anchor Fluid Systems

HOSE & COUPLING MANUFACTURING LOCATIONS

MENOMINEE (MI)

WEST PLAINS (MO)GOLDSBORO (NC)

OXFORD (MS)

FROSINONE (ITALY)

ATESSA (ITALY)

THIRUVALLUR (INDIA)

HOSE MANUFACTURING COUPLING MANUFACTURING HOSE ASSEMBLY MANUFACTURING

Page 7: Anchor Fluid Systems

THE ANCHOR PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND

COUPLINGS FROM SMALL DIAMETERS UP TO THE LARGE BORE HOSE PRODUCTS. ANCHOR BRAN-

DED PRODUCT IS MANUFACTURED FOLLOWING CATERPILLAR’S HIGH QUALITY STANDARDS

AND PRODUCTION SPECIFICATIONS. THE ANCHOR BRAND OFFERS PERFORMANCE PRODUCTS

AND SYSTEMS SOLUTIONS WITH PERSONALIZED SERVICE.

ANCHOR, WITH A HISTORY DATING BACK TO 1938, SPECIALIZES IN HIGH QUALITY HYDRAULIC

HOSE AND COUPLINGS FOR BOTH THE OEM AND GENERAL MARKET BUSINESS SECTORS.

Page 8: Anchor Fluid Systems

HOSE PRODUCTS

BRAIDED HOSESynthetic rubber tube, one or two braids of special high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +150°C

R1 SAE 100 R1 AT R17 SAE 100 R17

1SN EN 853 / SAE 100 R1 AT PLUS R19 SAE 100 R19

2SN EN 853 / SAE 100 R2 AT R19 SAE 100 R19 PLUS

2SN EN 853 / SAE 100 R2 AT TOUGHGUARD™

Pilot and Control Line

R14 SAE 100 R14

2SC EN 857 / SAE 100 R16

Page 9: Anchor Fluid Systems

HOSE PRODUCTS

SPIRAL HOSESynthetic rubber tube, four or six spiral plies of high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +120°C

R12 SAE 100 R12

R12 SAE 100 R12 MSHA TOUGHGUARD™

R13 SAE 100 R13

R15 SAE 100 R15

R15 SAE 100 R15 TOUGHGUARD™

Page 10: Anchor Fluid Systems

HOSE PRODUCTS

TEXTILE BRAIDED HOSESynthetic rubber tube, one or two textile braid reinforcements, synthetic rubber cover with all layers bonded. Temperature range: -40°C to +120°C

R4 SAE 100 R4 PLUS

R6 SAE 100 R6 PLUS

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HOSE PRODUCTS

THERMOPLASTIC HOSEElastomeric core tube, one or two fiber braid reinforcements special polyester cover with all layers bonded. Temperature range: -56°C to +100°C

R7 SAE 100 R7

Page 12: Anchor Fluid Systems

A LARGE SELECTION OF COUPLINGS to meet needs of the market, designed & tested as a system to work with Anchor hose. Complete traceability of the product.

COUPLINGS

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COUPLINGS

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Testing according to ASTM D 380 – SAE – EN Standards

Monsanto Rheometer and Mooney Viscometer for compound characteristics.

Tension, aging, hardness, & immersion testing conducted using statistical sampling.

Hydraulic Hose Testing: Rubber Laboratory

Page 15: Anchor Fluid Systems

Testing conducted according to Caterpillar engineering/design specifications

Wire dimension, tensile strength, torsion & coating.

Hydraulic Hose Testing: Wire Tensile Strength

Page 16: Anchor Fluid Systems

Dimensional evaluations are made at the final production phase before shipping to customers

According to the applicable SAE & EN Standards, the following dimensions are verified: internal bore, external diameter with exposed wire, cover elongation under pressure, burst pressure & adhesion between liner, wire and cover.

Hydraulic Hose Testing: Dimensional

Page 17: Anchor Fluid Systems

Additional test performed: Standards EN 6945, EN27326, ASTM D117

Cover abrasion resistance, ozone resistance, salt spray test (for couplings only).

Hydraulic Hose Testing: Abrasion, Corrosion, Climate

Page 18: Anchor Fluid Systems

Testing conducted following Standards EN 1402 - SAE J343, SAE J343 - EN 6803, SAE J1405 - EN 8032

Static pressure test, static impulse test, flex Impulse test.

Hydraulic Hose Testing: Pressure Testing

Page 19: Anchor Fluid Systems

Static pressure test according to EN 1402 – SAE J343

Hydraulic Hose Testing: Burst

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The Sikora measuring system is applied on the liner extruders

It ensures the concentricity within the prescribed tolerances on 100% of the hose batches.

Hydraulic Hose Testing: Concentricity

Page 21: Anchor Fluid Systems

Caterpillar designs couplings to work as a system with Cat hose and according to specific standards

Couplings are evaluated in the laboratories for: overall dimensions, thread dimensions, steel characteristics, e.g. hardness, tensile strength.Final finish e.g. rust prevention treatment/coatings

Hydraulic Hose Testing: Metallurgical

Page 22: Anchor Fluid Systems

Assembling instruction and crimping charts are provided in a password-protected section of the Anchor web-site:

www.anchorfluidsystems.com

Hydraulic Hose Testing: Assembly

Page 23: Anchor Fluid Systems

QUALITY

Page 24: Anchor Fluid Systems

Anchor Coupling Inc.

5520 13th Street Menominee MI 49858 USA Phone: 906 863 2671 · Fax: 906 863 3242

www.anchorfluidsystems.com