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Aneurysm Model Prototype: Design Update. Sara Goldgraben Bill Hauser Michael Savarese Advisor: Dr. Strey Customer: Dr. Chen BME 441 Design April 3, 2006. Overview. Background Original Design Pre-manufacturing Modifications Initial Prototype Testing - PowerPoint PPT Presentation
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Aneurysm Model Prototype: Aneurysm Model Prototype: Design Update Design Update
Sara GoldgrabenSara GoldgrabenBill HauserBill Hauser
Michael SavareseMichael Savarese
Advisor: Dr. StreyAdvisor: Dr. StreyCustomer: Dr. ChenCustomer: Dr. Chen
BME 441 DesignBME 441 DesignApril 3, 2006April 3, 2006
OverviewOverview
BackgroundBackgroundOriginal DesignOriginal DesignPre-manufacturing ModificationsPre-manufacturing ModificationsInitial Prototype TestingInitial Prototype TestingPost-Manufacturing ModificationsPost-Manufacturing ModificationsAdditional ModelsAdditional ModelsNear Future ExperimentsNear Future ExperimentsLab SetupLab Setup
BackgroundBackgroundRequired parametersRequired parameters
Aneurysm neck: 4mmAneurysm neck: 4mm Vasculature diameter: 4mmVasculature diameter: 4mm Aneurysm diameter: 7mmAneurysm diameter: 7mm Flow Velocity: 100cm/minFlow Velocity: 100cm/min
Transparent Housing Transparent Housing Optical data acquisitionOptical data acquisition Mechanically strongMechanically strong
Easily DisassembledEasily Disassembled MaintenanceMaintenance Weight measurement of Weight measurement of
polymerpolymer DurableDurable
Water-tight sealsWater-tight seals Seal of aneurysm and Seal of aneurysm and
input/output flowinput/output flow
VersatilityVersatility of Designof Design ReusabilityReusability Variable flowVariable flow
Velocity Velocity
Steady/PulsatileSteady/Pulsatile
Original CAD Original CAD DesignDesign
Size of Size of materialsmaterials PlexiglasPlexiglas O-ringsO-rings
Pre-Manufacturing ModificationsPre-Manufacturing Modifications
Consultation with George Consultation with George LuhrsLuhrsSizes are in closest Sizes are in closest American standard to our American standard to our metric requirementsmetric requirementsOverall Model Stems From Overall Model Stems From 2D Model Idea2D Model Idea
Double PlugDouble Plug Single PlugSingle Plug
Added Handle with gripAdded Handle with gripO-ring Sealed PlugO-ring Sealed PlugHigh Tolerance Machined High Tolerance Machined PlugPlug
New DesignNew Design Size: 5in x 2inSize: 5in x 2in Straight Fluid FlowStraight Fluid Flow Mostly SeamlessMostly Seamless Solid Machined FittingsSolid Machined Fittings
Improvements Over Original Improvements Over Original DesignDesign
Smaller Overall DimensionsSmaller Overall Dimensions Eliminates long entry lengthEliminates long entry length Less Material UsedLess Material Used Less Chance of LeaksLess Chance of Leaks Solid Machined FittingsSolid Machined Fittings
Initial Prototype TestingInitial Prototype Testing
Prototype: High Tolerance FittingPrototype: High Tolerance Fitting
ResultsResults PositivePositive
Water-tightWater-tight
Machined Barbed Fittings Work Well Machined Barbed Fittings Work Well NegativeNegative
Aneurysm CracksAneurysm Cracks
Opaque TintOpaque Tint Requires Further PolishingRequires Further Polishing
Post-Manufacturing ModificationsPost-Manufacturing Modifications
Enlarged PlugEnlarged Plug Larger Aneurysm WallLarger Aneurysm Wall
Will reduce aneurysm weaknessWill reduce aneurysm weakness
Reduction of OpacityReduction of Opacity PolishingPolishing
MechanicalMechanical Cloth TipCloth Tip Wooden Tip (Plausibility not yet known)Wooden Tip (Plausibility not yet known)
Polishing SolutionPolishing Solution
Heat BasedHeat Based BakingBaking Heated Ball BearingsHeated Ball Bearings
Additional ModelsAdditional Models
Lateral Wall Aneurysm ModelsLateral Wall Aneurysm Models 11mm and 13mm Aneurysm11mm and 13mm Aneurysm 4mm vessel4mm vessel
Bifurcated AneurysmBifurcated Aneurysm 10-11mm Aneurysm10-11mm Aneurysm 4mm vessel4mm vessel
Near Future ExperimentsNear Future Experiments
Test Polishing MethodsTest Polishing Methods
Test Model with PolymerTest Model with Polymer Easily Cleaned Easily Cleaned Sufficiently TransparentSufficiently Transparent No Optical ArtifactsNo Optical Artifacts
Lab SetupLab SetupAssemblyAssembly
Safety Precautions Safety Precautions
Barometer set upBarometer set up
Experimental setupsExperimental setups Static flow (reservoir is gravity driven)Static flow (reservoir is gravity driven) Dynamic flow (pump)Dynamic flow (pump)
Closed loopClosed loopOpen loopOpen loop
ConclusionConclusion
Budget BreakdownBudget Breakdown Pump = $400Pump = $400 Plexiglas = $80Plexiglas = $80 Large O-Rings (Not being used) = $35Large O-Rings (Not being used) = $35 Stand/Clamps/etc = $120Stand/Clamps/etc = $120 Total so far = $635Total so far = $635
AcknowledgementsAcknowledgements
Professor Chen – CustomerProfessor Chen – Customer
Professor Strey – AdvisorProfessor Strey – Advisor
George Luhrs – machined our productGeorge Luhrs – machined our product
Lester Orlick – Instructional Support Technician Lester Orlick – Instructional Support Technician CEASCEAS
Greg Pollard – APT InstrumentsGreg Pollard – APT Instruments