Annexure 13-bengaluru

1

Overview of 4x300 MW TPP of JSWat Jaigad

Presentation to WGEEP on Nov 18, 2010

2

• JSW is a part of US $ 10 Billion O.P Jindal Group

• Engaged in core sector business like Steel, Aluminum, Power, Port, and Mining

across the globe

• JSW Energy Limited (JSWEL) is the power Generating Company of the Group,

formed in the year 1994

• JSWEL at present has an installed capacity of 1160 MW in Bellary (the first

independent power producer of Karnataka State) and 270 MW in Barmer

• JSWEL signed an MOU with Govt. of Maharashtra, to set up a port-based TPP-

June 2005

• Estimated cost of the imported-coal based 4x300 MW TPP at Jaigad in

Ratnagiri District: Rs 4500 Cr.

JSW Group

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• In operation at Jaigad: JSW all-weather Greenfield Port since

2009 and one 300 MW unit since Aug ‘10

• JSWEL is planning to expand generation capacity to 15000 MW by

2015

Under Execution

• 3 x 300 MW imported coal based TPP at Ratnagiri, in

Maharashtra

• 6 x 135 MW Lignite based TPP at Barmer, in Rajasthan

JSW Energy Limited

4

Property Plan showing Plant Location

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5

Clearance Date

Consent to Establish from MPCB Oct 06, 2006

Recommendations from Maharashtra Costal Zone

Management Authority (MCZMA)Mar 03, 2007

Chimney Clearance from Airports Authority of India

(AAI)Mar 28, 2007

Environmental Clearance from MOEF May17, 2007

CRZ clearance from MOEF for sea water intake and

outfallNov15, 2007

Permission for establishment of sea water intake facility

from MMBApr 23, 2008

Amendment to EC by MOEFApr 16, 2010 &

Jun 28, 2010

Consent to Operate for Unit – 1Aug 21, 2010

Statutory Clearances Obtained

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Environmental Protection Measures

• The imported coal: low ash (<12%) and Sulphur of < 0.6%

• Closed conveyors / enclosed galleries in coal handling plant with

bag filters / dust extraction and dust suppression systems at

strategic points

• Low-NOx burners to minimize NOx formation

• 99.9 % efficiency ESPs to minimize PM emissions

• Two tall bi-flue chimneys (220 m) to ensure better dispersion

• Closed pneumatic dry type fly ash conveying and completely

enclosed storage to ensure 100% utilization

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Environmental Protection Measures….

• Dry removal of bottom ash through latest technology to

eliminate water consumption and to promote use of bottom ash

for cement manufacturing - one of very few installations in the

country

• Condenser cooling water requirement to be met from sea

water

• Fresh water requirement limited to boiler makeup water from

MIDC.

• Closed cycle Cooling Water system with cooling towers for

condenser cooling, to minimize impact on marine ecosystems

• Insulation / Acoustic hood for machines to avoid any increase in

noise level

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• Green Belt development in & around plant as per guidelines

• Impact Study of power plant on ‘Alphonso’ mango, Cashew &

marine life is taken up through Konkan Krishi Vidya peeth,

Dapoli (KKVD) and College of Fisheries, Ratnagiri (COF)

• 2 components of Impact Study: Pre-commissioning (one year)

and Post-commissioning (3 years)

• 2 sub-components of Pre-commissioning study: Fumigation

Chamber simulation experiments & baseline data collection on

orchards in 10 km radius around Jaigad project site

Environmental Protection Measures…..

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• The budget earmarked for the study – Rs. 2.5 Cr

• Establishment of Laboratory at KKVD – completed in 2008-09

• Progress reports submitted for the period May-Dec 2008 and

Annual Report for 2008-‘09 by KKVD and for Apr ‘08-May ’09 by

COF. Second annual reports awaited.

• Baseline study in progress. Yearly reports to be made available

on the findings of the studies.

• Total expenditure as on date (including salaries & honorarium) –

Rs. 1.42 Cr

• Fumigation Chamber study completed; report awaited from

KKVD

Status of Impact Studies

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Details of Expenses on Impact Studies

Details of Instruments handed over to KKVD for Mango & Cashew plantation

S. No. Instruments details Total Price (Rs.)

1 Atomic Absorption Spectrophotometer 14,17,500

2 Plant Canopy and photosynthesis analyzer 23,26,686

3 Automatic Weather Station (2 No.) 2,50,000

4 Portable Gas Samplers 60,000

5 Dry & Wet Bulb Hygrometer 1,000

6 Digital Hygrometer 1,500

7 Air Conditioner for Laboratory 20,000

8 Repairing & maintenance of AAS 30,000

A Total Price 41,06,686

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Details of Expenses on Impact Studies Contd..

Details of Equipment handed over to COF for marine study

S. No. Instruments details Total Price (Rs.)

9 Grab Samplers & water sampler 57,886

10 Demonstration of samplers 12,000

11 Computer 84,950

12 FRP Boat 1,33,150

13 Yamaha Engine 69,525

14 ERADAS Software 2,87,370

15 Analytical Balance 1,43,440

16 UV Visible spectrophotometer 1,25,840

B Total Price 9,14,161

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Details of Expenses on Impact Studies Contd..

Details of Equipment for Fumigation studies

S. No Instrument DescriptionActual Expenses

(Rs.)

17 Construction of Chambers 8,34,260

18Consultancy for Designing and standardization &

monitoring of fumigation chambers7,00,000

19 Reconstruction of chamber 75,000

20 Gas cylinders for chamber 40,000

21 Gas cylinders for chamber 23,000

22 Salary & Honorarium form January 08 to June 10 75,07,940

23 Grand Total till date 1,42,01,047

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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Air Quality Monitoring Stations for Impact Study

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Basis for Sampling locations

• Predominant wind direction

• Mango density (surveyed by KKVD)

• Air dispersion modeling results

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Air Dispersion Modeling Results

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Land Use and Land Cover in 10 km

Radius

Source: EIC, New Delhi

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Land use and Land cover of 10 km radius

Sr. No. Class Name Area (sq .km.) Percent Area

1 Water Body 0.17 0.06

2 Open/Barren Land 12.28 3.91

3 Agriculture 0.35 0.11

4 Fallow Land 26.69 8.51

5 Degraded Vegetation 12.60 4.01

6 Vegetation Medium Density 4.38 1.40

7 Vegetation High Density 17.69 5.64

8 Sea 180.12 57.40

9 River 4.15 1.32

10 Settlement 8.03 2.56

11 Sand 1.11 0.35

12 Mangrove Sparse 0.56 0.18

13 Mangrove Dense 0.74 0.24

14 Stony Waste 8.57 2.73

15 Miscellaneous 36.36 11.59

Total 313.81 100.00

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Mango Mapping in 10 km radius

Source: EIC, New Delhi

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Mango Mapping in 10 Km radius

Project Area (10 km radius) 31,400 ha

Total Land Area approx. 14,400 ha

Total Plantation Area 144.94 ha

Mango Plantation Area % of land area 1.06 %

Basis -

• The above information has been drawn from the satelliteimagery furnished by Environmental Information Centre, NewDelhi.

• The above interpretation is supported with ground checks andground truth verification.

Summary

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Status of Legal Cases

PIL in Bombay High Court

•PIL filed in Oct, ‘06

•The PIL last heard on Apr 2, 2009

•Despite request by the Petitioner during the various hearings, the Hon’ble Court did not

grant any stay order on the construction of the Project. The PIL is yet to be admitted.

Appeal in NEAA

•Jul 27, 2007: One Appellant, a resident of Ratnagiri, approached the NEAA, opposing

the TPP Project alleging:

– Improper Public Hearing

– Faulty EIA/EMP Report, and

– Severe impacts of the TPP on the surrounding environment.

•The MOEF, MPCB and JSWERL are the Respondents, in this case.

•Sept 12, 2008: Orders were passed by the NEAA, upholding the Environmental

Clearance granted by the MOEF for the TPP and dismissing the Appeal as devoid of

merits.

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Status of Legal Cases

Writ Petition in Delhi High Court

•Jan 2009: The Order of NEAA was challenged in Delhi High

Court

•Sept 18, 2009: The Delhi High Court delivered the judgment on

the case and Rejected the contentions of the Petitioner about the

• EIA report not having been properly filed or made available

• Improper conduct of the Public Hearing

• Alleged discrepancy between the two EIA Reports submitted

• Non-disclosure of alternative locations to the proposed Project site

• Directed a re-examination of the EC by the EAC, preferably

within 3 months, on the basis of Reports submitted by KKVD

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Re – examination of EC by MOEF• Nov 11, 2009: As directed by the Delhi High Court, the EAC/MOEF

reassessed the Environmental Clearance granted to the Project. It had also

taken the views of MPCB and KKVD representatives on the Project and

decided to visit the Project site.

• Nov 13, 2009: A Sub-Committee of the EAC/MOEF visited the project site for

an on-the-spot inspection. It had visited KKVD as well the next day to review

the Fumigation Chamber study underway there and interacted with the

scientists involved.

• Jan 12, 2010: The EAC/MOEF considered the Sub-Committee report and

recommended upholding of the EC granted in May 2007, albeit with certain

additional conditions.

• Apr 16, 2010: The MOEF imposed an additional condition regarding

installation of FGD system as an additional environmental safeguard

measure.

• Jun 28, 2010: The MOEF permitted commissioning of the Project, subject to

simultaneous implementation of FGD System in a time-bound manner.

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Compliance with EC Conditions

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Compliance to MOEF EC conditions dtd.17/5/07

Environmental Clearance Condition Status of compliance

a) The detailed study regarding the impact of the

project if any, on Alphanso mango, and marine

fisheries as recommended in the report of Dr. B.

S. Konkan Krishi Vidyapeeth shall be undertaken.

b) Based on the same, additional safeguard

measures as may be required will be taken by

the proponent with prior approval of the

Ministry of Environment and Forests.

c) A copy of the report will be submitted to the

Ministry.

d) The cost towards undertaking the study and

implementation of safeguard measures, if any,

will be borne by the project.

a) MOU entered with KKVD on Aug 1, 2007

and a budget provision of Rs. 250 lakh

made.

b) Commitment to implement the

recommendations given to the MOEF.

c) A copy of the annual report on baseline of

mango, cashew and marine life for 2008-’09

has been submitted by Krishi vidyapeeth,

Dapoli. The same has been submitted to

EAC-Thermal.

d) Two year fumigation study has been

completed by KKVD scientists.

e) Project proponent has spent Rs. 142 lakhs

so far against procurement of equipment

and honorarium etc. in line agreement with

KKVD.

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Space provision shall be made for installation of

FGD of requisite efficiency of removal of SO2, if

required at later stage.

Adequate space provision (~20,000 sq.

m) has been made for retrofitting of FGD,

if required. Moreover, FGD plant would

be installed as per the commitment given

to MOEF.

Cooling water blow down will be discharged from

the cold water side and not from the hot water

side.

Blow down will be discharged from the

cold end of the closed-loop cooling

towers.

Coal with ash content not exceeding 12 % and

sulphur content not exceeding 0.6 % shall be used.

Being complied with.

Rain water harvesting should be adopted. Central

Ground Water Authority/Board shall be consulted

for finalization of appropriate rain water harvesting

technology within a period of three months from

the date of clearance.

A rain water storage structure

(capacity:-14,000 m3) has been

constructed near the project site. Also

CGWB, Nagpur has been approached for

guidance. Other rainwater techniques like

recharging pits are being implemented in

the project area.

Compliance to MOEF EC conditions contd.

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Two bi-flue stacks of 220 m height each with exit

velocity of at least 21m/s shall be provided with

continuous online monitoring system.

Stack no1 is in for operation for unit #1.

The continuous on-line monitoring is

provided.

Stack no2 is ready for operation.

High efficiency Electrostatic precipitator (ESPs)

having efficiency of 99.9% shall be installed so as

to ensure that particulate emissions do not

exceed 100mg/Nm3.

ESP 1- is in operation for unit#1

ESP 2 Mechanical & electrical work

completed cable termination in progress

ESP 3 Mechanical & electrical work

completed cable termination in progress

ESP 4 outer body erection work is

completed. The same ready by Nov 2010.


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Fly ash shall be collected in dry form and its 100%

utilization shall be ensured from the day of the

commissioning of the plant. In case of emergency, fly ash

may be disposed in the ash pond through HCSD system.

Borrow earth shall not be taken from ash pond area for

construction of ash dyke etc.

A MOU has been signed with M/s Lafarge &

its associates for 100% fly ash utilization. The

team is monitoring the quality parameters at

site. The evacuation by agency & other local

brick makers has started. The HCSD system is

also being implemented for emergency

disposal. Order is placed on M/s BSBK.

A greenbelt shall be developed all around the plant

boundary and ash dyke covering an area of 120 ha.

About 25 ha area has been developed

including 4500 Alphanso mango, 500 nos. of

cashew plantations in 5 km radius of project

site. About 2500 samplings have been planted

around emergency ash dyke area. Additional

land is being developed for increasing green

belt area.

Adequate protection measures shall be taken to protect the

Jaigad fort, a notified Archeological site, from the adverse

impact of the power plant, if any, in consultation with

Archeological Survey of India (ASI).

ASI has been approached for guidance on

additional protection measures. As per the

directions of ASI, a specific EIA report

(prepared by NEERI) has been submitted on

22/6/2010.


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Amended Environmental Clearance Condition Status of compliance

The company shall strictly follow the schedule for

commissioning of FGD i.e 23 months for the first unit

form the date of the letter of intent dated 21st June,

2010 followed by interval of three months for the units

– 2,3 & 4; till 32 months

Complied with. It is under design

engineering stage by M/s Alstom (india)

and EPC by EDAC.

The company shall deposit 10 % of the FGD cost which is

Rs 527 Crores as mentioned vide your letter dated 21 st

June, 2010 as bank guarantee in

The bank guarantee of Rs 52.7 Cr is

submitted to Regional Officer, Kolhapur,

MPCB on 1st July 2010.

Continuous monitoring of ambient air quality &

marine/esturine environment, plant health parameters

& fisheries shall be carried out regularly for the entire

life of the power plant & data submitted to the Regional

Office of the Ministry & the concerned department in

the state government. The data shall be evaluated

periodically by a third party viz. College of fisheries,

Konkan Krishi Vidyapeeth Ratangiri

Being complied with. One Continuous

ambient air quality monitoring station has

been installed. Order for additional 2

stations has been placed & expected to be

in place within the next three months.

Compliance to Amended MOEF EC conditions 16/04/10 & 28/06/10 contd.

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Amended Environmental Clearance Condition Status of compliance

It shall be ensured that no spillage of sea water on the

land from the pipelines of intake & outfall takes place.

RCC lined channels along the pipelines shall be provided

to avoid any possible contamination of land with sea

water.

Being complied with

Dense plantation of density not less than 2500

trees/shrubs per ha (and survival rate less than 70 %)

including plantations of Alphanso mango & cashew

interspersed with native plant species, shall be raised

within & outside the study area to act as buffer. Also

plantation of coconut & casurina all along the coast line

shall be provided to serve as shelter belt. Sufficient funds

earmarked for the same & schedule of implementation

shall be submitted within six months to the Ministry .

Being complied with

Compliance to Amended MoEF EC conditions 16/04/10 & 28/06/10 contd.

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Salient features of FGD

• 4X 50 % capacity sea water based FGD

• Sulphur removal efficiency: >90 %

• Effluent disposal through cold end of cooling tower after

neutralization and aeration

• No separate disposal, mixed with existing cold water outfall

• Compliance with marine outfall norms

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Max. GLCs with FGD – 24 hr & Seasonal

Incremental SO2 Conc. (µg/m3)SO2 Concentration (Baseline +

Incremental) (µg/m3)

SeasonMax.

GLC

X

(m)Y (m)

Dist.

(km)Dir.

No

FGD

25%

FGD

50%

FGD

75%

FGD

100

%

FGD

Max.

Base

Conc.

No

FGD

25%

FGD

50%

FGD

75%

FGD

100

%

FGD

Summe

r Daily 2000 2000 2.82 SE 38.9 30.82 23.26 15.74 5.49 14.20

53.1

0

45.0

2 37.46

29.9

4

19.6

9

Summe

r

Season

al 2500 2500 3.53 SE

18.7

3 14.81 11.12 7.50 2.63 11.00

29.7

4

25.8

1 22.12

18.5

0

13.6

4

Post-

Monsoo

n Daily 3500 2000 4.03 WSW

27.2

1 21.18 15.54 15.44 5.42 12.10

39.3

1

33.2

8 27.64

27.5

4

17.5

2

Post-

monsoo

n

Season

al 5000 2500 5.59 WSW 3.16 2.47 1.80 1.39 0.55 10.20

13.3

6

12.6

7 12.01

11.6

0

10.7

6

Winter Daily 3000 3000 4.24 SE 31.6 24.58 17.67 11.04 3.6 12.80

44.4

0

37.3

8 30.47

23.8

4

16.4

0

Winter

Season

al 5000 1500 5.59 ESE 5.48 4.35 3.23 2.12 0.72 10.80

16.2

8

15.1

5 14.03

12.9

2

11.5

3

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FGD Water Scheme

CONDENSER-UNIT 1

COOLING TOWER- UNIT 1

FORE BAY

UNIT 1, 2

EVAPORATION 650 M3/HR

CLOSED CIRCULATION 40000 M3/HR

CW PUMPS

BLOWDOWN 4000 3/HR

FGD-UNIT 1

FGD-UNIT 2

FGD-UNIT 3

FGD-UNIT 4TO SEA

FROM SEA WATER INTAKE

18000 M3/HR AT 30 DEG C

NaOH DOSING

AERATION AND

NEUTRALISATION

4500 M3/HR

4500 M3/HR

4500 M3/HR

4500 M3/HR

42 DEG C

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ASH Evacuation Plan1. Plan by Lafarge & Associates ( trade name BEL ASH)

a) Short term

• Laboratory facility at site – completed

• Sample distribution to potential customers, RMC/construction industries –

completed

• Deployment of bulkers – In progress.

b) Mid term

• To start exports from JSW Port – from Dec 2010

• Installation of Jumbo bag machine – Nov 2010

• ISO Certification – Jan/Feb 2011

c) Long term

• Setting up fly ash brick manufacturing unit at Jaigad – 2011

• ISO 14001 Certification – 2011-12

2. Fly ash for Local customers for brick making

a)Pioneer Bricks Company Ratnagiri – 20-30 TPD –In progress.

b) Nirman products, Kolhapur - In progress.

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ASH Evacuation Plan … Contd

3. Contingency Plan – High Concentrated Slurry Disposal System

(HCSD)

• Contract award – Awarded to M/s BSBK

• Disposal Pond with lining – 23 acre area earmarked Civil

work is in progress

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Mango Plantation by

JSW

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JSW Plantation under KKVD supervision

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Mango Plantation

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Development of future Mango Plantation

• High Density High Yield Mango Plantation – 50 Acres,

- Area development in progress.

• Technical Assistance – M/s Save Konkan Ltd.

• Total project Cost – Rs. 3.5 Cr.

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Plantation around Emergency ash Pond

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Plantation around Emergency Ash Pond

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Rain Water Harvesting

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Rain Water Harvesting Contd.

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Corporate Social Responsibility

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• JSW sent 50 local students to Dr

Babasaheb Ambedkar Technical

University for 3 year Diploma in

Engineering course. After

completion candidates are absorbed

in JSW Group

• JSW has imparted industrial

training to about 20 local

unemployed youth in masonry and

allied works

Education to Society

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JSW provided HDPE pipeline to facilitate water supply to Jaigad,

Nandivade & Kunbiwadi villages.

Water Supply scheme to Villages

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Tailoring Centers: 3 tailoring units

have been established for the village

women, in the vicinity of the project.

As of now, 47 women have been

trained & currently 28 more are

attending classes regularly.

Ice factory built by JSW

for fishermen society of

Jaigad.

Ice Factory & Training centers

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Initiatives for Farmers Upliftment

Power Tiller : To encourage mechanized

farming in Nandivade, a power tiller was

given to Self Help Group named Shree

Chandika Shetkari Swayam Sahayata

Samooh. The maintenance & running cost

is taken care by SHG. Till now 100

farmers have benefitted.

Paddy Seeds Distribution - To

increase the productivity of

paddy cultivation, hybrid seeds

distributed to farmers.

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URJA; Primary Health Centre

JSW started PHC in Jaigad.

This PHC is having well

qualified medical and

Paramedical staff with all

necessary medical instruments.

Student Health Check-up Camps

- A Health check-up camp for all

students had been organized in

12 primary schools of Jaigad

Panchakroshi

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• Bus Shelters: Constructed Bus Shelters for the benefit of the

villagers.

• Village Road: Completed construction of 3 km of village road

• Street Light: Installation of street lights for village road under

progress

• Employment to villagers: 500 villagers have been engaged at site

from Dec, 2006 for various infrastructural works

• Self employment: Developed 24 groups of villagers/land losers as

sub-contractors

• Facilities for schools: Computers, tables, benches, books,

notebooks etc. have been donated to the schools in the vicinity

Other CSR activities

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Thank you,for your kind attention!

Dr. Viswanadha SastriAssociate Vice-President (Env.)

JSW Energy [email protected]

Documents

Annexure 13-bengaluru