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Annexure

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Page 1: Annexure - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/online/EC/05062017I4SYX… · HINDUSTAN AERONAUTICS LIMITED EIA/EMP Report for Proposed Integrated

Annexure

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Description of Annexure

Sl. No. Description of Annexure

1 Location of parking space in factory premises

2 List of hazardous chemicals as per MSIHC rules 1988 used in the proposed project

3 List of pending litigations

4 Land conversion order

5 Fire protection facilities envisaged

6 Solar power harnessing facilities

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ANNEXURE 1LAYOUT OF PARKING FACILITIES

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HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru

© 2017 MECON Limited. All rights reserved

Annexure 2

1

List of Hazardous chemicals as per MSIHC rules 1988

Sl. No. Chemical

Sl. No. of the hazardous chemicals as per MSIHC rules 1989, Schedule 1, Part II

1 Sulphuric Acid 591 2 Chromic Acid 139 3 Nitric Acid 423 4 Hydrofloxic Acid 317 5 Methylen Dichloride 400 6 Methanol 377 7 Acetone 4 8 Cellulose Acetate/Nitrate 114 9 Trichloro Ethylene 644

10 NC Thinner 426 11 Paint Remover Epoxy 239 (Epichlorohydrin) 12 Epoxy Primers & Solvents 239(Epichlorohydrin) 13 Metal Primers 239(Epichlorohydrin) 14 Methyl Ethyl Ketone 90 15 Epoxy Matt Black 239 (Epichlorohydrin) 16 Epoxy Dull Dark Blue Grey 239(Epichlorohydrin) 17 Epoxy Hardner 239(Epichlorohydrin) 18 Epoxy Thinner 239 (Epichlorohydrin) 19 Epoxy Teflon Primer 239(Epichlorohydrin) 20 Varnish 2092 239(Epichlorohydrin) 22 Epoxy Yellow Primer 239 (Epichlorohydrin) 23 Epoxy Hardner For Yellow Primer 239(Epichlorohydrin) 24 Epoxy Thinner For Yellow Primer 239(Epichlorohydrin) 35 N C Aluminium Paint 426 36 N C Black Glossy 426 37 N C Bright Blue 426 38 N C Bright Red 426 39 N C Bright Yellow 426 40 N C Dull Dark Blue 426 41 N C Dull Dark Blue Grey 426 42 N C Dull Khaki 426 43 N C Filler Grey 426 44 N C Glossy Navy Blue 426 45 N C Glossy White 426 46 N C Indian Green 426 47 N C Oxford Blue 426 48 N C Saffron 426 49 N C Etch Primer 426 50 N C Spray Reducer 426 51 N C Matt Black 426 52 N C Thinner 426 53 Ethyle Acetate 247

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HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru

© 2017 MECON Limited. All rights reserved

Annexure 2

2

Sl. No. Chemical

Sl. No. of the hazardous chemicals as per MSIHC rules 1989, Schedule 1, Part II

57 1,3,6 Naphtalene Tri Sulphonic Salt 417 58 Potasium Cyanide, 99.99% Pure, Anhydrous 521

59 Potasum Hydroxide Pellets Or Powder Anhydrous, 99.99% Pure 522

60 Sodium Cyanide Pellets Or Powder Anhydrous,99.9% Pure 569

61 Selenous Acid, Anhydrous, 99.99% Pure 557 63 Ammonium Nitrate 33 64 Enstrip S 100 569 65 Cadmium Oxide, Anhydrous 98 66 Metastrip S60 239 67 Copper Cyanide 146 68 Hydrochloric Acid 313 69 Copper Sulphate 146 70 Platers Wax Maskant 462 71 Sodium Hydroxide Anhydrous Pellets Or Flakes 571 79 Chromic Acid Flakes Or Powder, 99.95% Pure 139 80 Rusto Clean Av (Or) Equivalent 591 82 Sulphuric Acid, 98 -99% Pure 591 83 Hydroflouric Acid (48% Pure) 317 84 Nitric Acid (69 -72% Pure) 423 85 Sodium Fluoride 570 86 Toluene Thinner, 99.99% Pure, Anhydrous 628 87 Ammonia Solution (Ar Grade) 31

88 Trichloroethylene Type-Ii Stablized Grade 644 90 Acetone 4 92 Parafin Wax (Flash Point 400 -500 Deg F) 462 93 Ethyl Acetate, 99.95% Pure ,Anhydrous 247 95 Parafin Wax (Flash Point 400 -500 Deg F) 462 96 Ethyl Acetate, 99.95% Pure, Anhydrous 247 98 Parafin Wax (Flash Point 400 -500 Deg F) 462 99 Ethyl Acetate, 99.95% Pure ,Anhydrous 247

102 Parafin Wax (Flash Point 400 -500 Deg F) 462 103 Ethyl Acetate, 99.95% Pure ,Anhydrous 247 105 Parafin Wax (Flash Point 400 -500 Deg F) 462 106 Ethyl Acetate, 99.95% Pure ,Anhydrous 247 107 Trychloro Ethylene 644 108 Ammonia Gas 31

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Sl. No. Name of the Court

Filed by (Name of the party/ ies)

Filed against (Name of the party/ ies) Case Number Brief details of the Case Date of

filing

Date of filing of Statement of

Objection/Counter

Any Interim/Injunction order passed(with date of order). If any Financial/ Business loss occurred due to pending Interim/Injunction. If the interim/injunction order is made absolute, please

mention specifically implication of such order. Also, any amount deposited with the Court for securing interim/injunction order.Whether any appeal filed

challenging the Interim/Injunction order? If the order is not challenged, please indicate reasons for the same.

Present / Current status of the Case.

Next date of hearing and purpose of hearing.

1HIGH COURT OF KARNATAKA

SHRI. Dasappa and 32 Ors

i) The Deputy Commr., Tumakuru Districtii)The Asst. Commissioner, Tumakuru Districtiii) Secretary/ Tahsildar, The Committee of Regularizationiv) Hindustan Aeronautics Ltdv) Dasappa vi) Doddathimmiahvii) Rangiahviii) Narasimhaiah

W.P. No. 48657-689 of 2016

AGGRIEVED BY THE ORDER DATED 24.08.2016 OF KAT IN RP NO. 17/2016 CITED ABOVE BY WHICH STATUS QUO WAS VACATED, THE PETITIONERS

HAVE APPROACHED HIGH COURT SEEKING QUASHING

OF THE ORDER. THEIR CASE IS THAT WITHOUT

THE INTERIM ORDER TO PROTECT THEIR LANDS, THE

RESPONDENT NO. 4 WITH THE RESPONDENTS 1 TO 3 WOULD

FORCIBLY REMOVE THE PETITIONERS FROM THE

POSSESSION OF THEIR LANDS IN QUESTION.

6.09.2016 TO BE FILED An interim Order was passed on 20.09.2016 directing to maintain status quo for a period of three months.

INTERIM ORDER PASSED ON 20.09.16. FOR PRELIMINARY HEARING. THE MATTER WAS HEARD AND IT WAS ORDERED TO MAINTAIN STATUS-FOR A PERIOD OF 3 MONTHS (lapsed) .

LAST HEARING WAS ON 20-09-2016.MATTER TO BE LISTED

2HIGH COURT OF KARNATAKA

SHRI. M S Mahalingaiah and 3 Ors vs GoK and Ors

(i) Chief Secretary, Govt. of Karnataka.(ii) The Principal Secretary,Revenue Department,Govt. of Karnataka.(iii) The Principal Secretary ,Industries & Commerece Department, Govt. of Karnataka,Bangalore.(iv) The Deputy Commissioner, Gubbi Taluk, Gubbi, Tumkur District. (v) The Tahsildar, Gubbi Taluk, Gubbi, Tumkur District.(vi) The Secretary to Government

W.P. No. 46811-46814 of 2016,

PETITIONERS HAVE CLAIMED THAT THEY ARE IN ACTUAL PHYSICAL POSSESSION AND THEREFORE SOUGHT QUASHING OF GOVT ORDER DT 21.08.2014 BEARING NO. RD 53 LGT 2013 AND SEEKING GRANT OF LAND FOR THEMSELVES.

08.09.16

04.11.2016

GOVT OBJ FILED ON 13.12.2016

INTERIM INJUNCTION ON MAINTAINING STATUS QUO

INTERIM ORDER ISSUED ON 1.09.2016. STAGE OF ISSUANCE OF NOTICE TO OTHER PARTIES

HAL's OBJECTIONS HAS BEEN FILED ON on 4.11.2016.

GOVT. OBJECTION FILED ON on 13.12.2016.

THE MATTER WAS LISTED ON 21.03.17 IN PRELIMINARY HEARING B GROUP. THE MATTER WAS HEARD AND THE INTERIM ORDER VACATED . ACCORDINGLY, THE MATTER STANDS ADJOURNED.

TO BE LISTED

ANNEXURE 3DETAILS OF CASES PENDING BEFORE HIGH COURT

Name of the Division: HELICOPTER DIVISION

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3HIGH COURT OF KARNATAKA

SHRI. Rajanna and 10 ors.

(i) Chief Secretary, Govt. of Karnataka.(ii) The Principal Secretary,Revenue Department,Govt. of Karnataka.(iii) The Principal Secretary ,Industries & Commerece Department, Govt. of Karnataka,Bangalore.(iv) The Deputy Commissioner, Gubbi Taluk, Gubbi, Tumkur District. (v) The Tahsildar, Gubbi Taluk, Gubbi, Tumkur District.(vi) The Secretary to Government

W.P. No. 48646-56 of 2016

PETITIONERS HAVE CLAIMED THAT THEY ARE IN ACTUAL PHYSICAL POSSESSION AND THEREFORE SOUGHT QUASHING OF GOVT ORDER DT 21.08.2014 BEARING NO. RD 53 LGT 2013 AND SEEKING GRANT OF LAND FOR THEMSELVES.

09.09.16

04.11.2016

GOVT OBJ FILED ON 13.12.2016

NIL

HAL's OBJECTIONS HAS BEEN FILED ON on 4.11.2016.

GOVT. OBJECTION FILED ON on 13.12.2016.

THE MATTER WAS LISTED ON 21.03.17 IN PRELIMINARY HEARING B GROUP. THE MATTER WAS HEARD AND THE INTERIM ORDER VACATED . ACCORDINGLY, THE MATTER STANDS ADJOURNED. Matter to be listed W.P. No. 46811-46814 of 2016

TO BE LISTED

4HIGH COURT OF KARNATAKA

SHRI. Venkataiah and

(i) Government of Karnataka.(ii) The Deputy Commissioner, Tumkur District, Tumkur.(iii) The Committee for Regularisation of unauthorised occupation, represented by its secretary the Thasildar, Gubbi Taluk, Tumkur. (iv) The Tahsildar, Guddi Taluk, (v) Union of India, represented by secretary to Government, Ministry of Defence, New Delhi.(vi) The Chairman, HAL, Bangalore.

W.P. No. 54352-54/2016

PETITIONERS HAVE CLAIMED THAT THEY ARE IN ACTUAL PHYSICAL POSSESSION AND THEREFORE SOUGHT QUASHING OF GOVT ORDER DT 21.08.2014 BEARING NO. RD 53 LGT 2013 AND SEEKING GRANT OF LAND FOR THEMSELVES.

17.10.2016

04.11.2016

GOVT OBJ FILED ON 13.12.2016

NIL

HAL's OBJECTIONS HAS BEEN FILED ON on 4.11.2016.

GOVT. OBJECTION FILED ON on 13.12.2016.

THE MATTER WAS LISTED ON 21.03.17 IN PRELIMINARY HEARING B GROUP. THE MATTER WAS HEARD AND THE INTERIM ORDER VACATED . ACCORDINGLY, THE MATTER STANDS ADJOURNED. Matter to be listed W.P. No. 46811-46814 of 2016

TO BE LISTED

5HIGH COURT OF KARNATAKA

SHRI. Parmeshwariah

(i) Government of Karnataka.(ii) The Deputy Commissioner, Tumkur District, Tumkur.(iii) The Committee for Regularisation of unauthorised occupation, represented by its secretary the Thasildar, Gubbi Taluk, Tumkur. (iv) The Tahsildar, Guddi Taluk, (v) Union of India, represented by secretary to Government, Ministry of Defence, New Delhi.(vi) The Chairman, HAL, Bangalore.

W.P.No. 54355/2016

PETITIONER HAVE CLAIMED THAT THEY ARE IN ACTUAL PHYSICAL POSSESSION AND THEREFORE SOUGHT QUASHING OF GOVT ORDER DT 21.08.2014 BEARING NO. RD 53 LGT 2013 AND SEEKING GRANT OF LAND FOR THEMSELVES.

17.10.2016

04.11.2016

GOVT OBJ FILED ON 13.12.2016

NIL

HAL's OBJECTIONS HAS BEEN FILED ON on 4.11.2016.

GOVT. OBJECTION FILED ON on 13.12.2016.

THE MATTER WAS LISTED ON 21.03.17 IN PRELIMINARY HEARING B GROUP. THE MATTER WAS HEARD AND THE INTERIM ORDER VACATED . ACCORDINGLY, THE MATTER STANDS ADJOURNED. Matter to be listed W.P. No. 46811-46814 of 2016

TO BE LISTED

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Sl. No. Name of the Court Filed by (Name of

the party/ ies)Filed against (Name

of the party/ ies)Case Number Brief Details of the Case Date of filing

Date of filing Written Statement

Any Interim/Injunction order passed(with date of order).

If any Financial/ Business loss occurred due to pending

Injunction/Interim order. If the injunction/interim order is made

absolute, please mention specifically implication of such order.Whether any appeal filed challenging the Interim/Injunction order? If the order is not challenged, please indicate reasons for the same.

Present / Current status of the Case.

Proposed Action Plan for next date of hearing.

1KARNATAKA APPELLATE TRIBUNAL

Shri. Dasappa and 32 others

i) The Deputy Commr., Tumakuru Districtii)The Asst. Commissioner, Tumakuru Districtiii) Secretary/ Tahsildar, The Committee of Regularizationiv) Hindustan Aeronautics Ltdv) Dasappa vi) Doddathimmiahvii) Rangiahviii) Narasimhaiah

RP. NO. 17/2016

THE PETITIONERS HAVE FILED THIS REVISION PETITION AGAINST ORDER OF DEPUTY COMMISSIONER IN REVENUE APPEAL 21 OF 2010-11. THEIR CLAIM IS THAT THEY ARE CULTIVATING THE SAID LANDS FOR OVER A PERIOD OF 3 TO 4 DECADES. THAT DC'S ORDER DENYING THEIR CLAIMS

IS DISCRIMINATORY.

24.03.2016

NOTICE RECEIVED ON 3-06-2016

7/11/2016ON 24 AUG 2016 INTERIM

ORDER VACCATING STATUS QUO ORDER PASSED

STATUS QUO ORDER VACTED.

HOWEVER MATTER IS PENDING BEFORE PRELIMINARY COURT FOR SERVING OF SUMMONS BY PETITIONERS TO RESPONDENT NO R5 TO R8

CASE POSTED BEFORE REGULAR BENCH FOR ARGUMENTS ON 16/11/16. LAST TWO HEARINGS THERE

NEXT DATE OF HEARING YET TO RECEIVE

FOR ADVOCATE

ANNEXURE 3DETAILS OF CASES PENDING BEFORE HIGH COURT

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Annexure 5 Land conversion order

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Annexure 5 Land conversion order

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Annexure 5 Land conversion order

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

1

 

Fire protection and safety facilities for Factory

Introduction In order to combat any occurrence of fire in various areas/units of the proposed Helicopter factory, an elaborate system of fire protection will be provided. The system will be planned in conformity with the Tariff Advisory Committee Guidelines, NFPA, BIS, standing fire advisory committee, GoI New Delhi and other relevant standards/codes. Major facilities envisaged are as following: • Fire detection, alarm system and fire suppression system • Fire fighting pump house & Fire hydrant system • Water mist system • Clean agent (NOVEC) fire protection system • Automatic high expansion foam system • Passive fire protection • Portable fire extinguishers • Static water storage tank • Foam fire tender, ARFF crash fire tender & fire mobile jeep Intent for provision of fire fighting facilities The term fire protection facilities referred herein generally covers various equipment and facilities for extinguishing of fires including water hydrants, automatic fire detection-cum-alarm system, automatic fire extinguishing system, manual fire alarm system and portable extinguishers required for various units of the plant complete in all respect. Provision will be made for tripping off the ventilation system and power supply to the fire affected zone automatically along with the discharge of the extinguishing media (if any) after getting the confirm fire signal. The selection, design and construction of the fire protection facilities will be suitable in every way for the purpose intended and will be oriented towards maximizing inter changeability of components and minimizing maintenance. The fire protection systems will be designed, manufactured, supplied, erected and tested as per the requirements laid in fire protection manual issued by Tariff Advisory Committee of India and relevant Indian standard specifications/IPSS. Where these are not available, the system will be designed in accordance with requirements of National Fire Protection Association (NNFPA) codes, USA.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

2

 

All imported items will bear Underwriters Laboratories (UL), USA/Factory Manual (FM), USA/Fire Officers Committee (FOC), UK, approvals and TAC India standard approval certificate for any Indian supply. Completeness in all respect for each equipment and that of the fire protection system will be as per relevant BIS or NFPA codes. All components of each fire protection system will be inspected for completeness and correctness of supply as per contract stipulation. Automatic fire detection, alarm system and fire suppression system Unattended and vulnerable electrical premises like electrical control rooms, cable tunnels, MCC, transformer rooms, switch gear rooms, oil cellars, etc., will be provided with automatic fire detection and alarm systems. Automatic fire detection cum alarm system will be provided for all electrical/oil premises mentioned below: • All control rooms • All switchgear and MCC rooms and electrical substations • Electrical rooms/transformer rooms • Hydraulic and Oil cellars • Cable cellars • Other Aviation units and strategic locations from air traffic point of view. In all the electrical premises, multi type smoke detectors will be provided. In oil premises etc. rate of rise-cum-fixed temperature heat detectors will be provided. The system will have self-monitored microprocessor panel incorporating the latest technological developments. In case of detection of fire, the fire signal (audio-visual alarm) will be communicated to the main control panel located in the unit control room. A network of stand post type fire hydrants will be provided for outdoor fire fighting. In case of detection of fire, the fire signal (audio-visual alarm) will be communicated to the main control panel located in the unit control room. A network of stand post type fire hydrants will be provided for outdoor fire fighting.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

3

 

Fire fighting pump house & fire hydrant system Isolated pump house for fire fighting has been envisaged for the factory. A fire hydrant network system has been envisaged for the factory. Internal hydrants will be provided at suitable locations and at different levels inside the major factory units. Yard hydrants will be provided normally along the road and in the close vicinity of the units to meet the additional requirement of water for extinguishing fire. Hydrant system will have dedicated pump house, pumps, water storage and piping network etc. Water mist system Water mist system has been envisaged for protection of transformers (more than 10 MVA or having oil more than 2000 liters). Water mist system is a fire protection system which uses very fine water sprays (i.e. water mist). The small water droplets allow the water mist to control, suppress or extinguish fires. Adequate water pumping system will also be provided for operation of water mist system. The system will be designed as per latest edition of NF PA-750. The system will operate at working pressures of 7 to 16 bar, producing droplets of water through specialized engineered discharge nozzles for protected hazards. The fine mist generated following operation will be designed to limit fire growth at an early stage, before the fire can fully develop. The system is cost effective, less bulky and more effective. Benefits can be found through lower water demands, translating into lower pressure loses, smaller diameter pipes and lower installation costs when compared to traditional sprinkler systems. The system uses only water as its extinguishing media, as such produces no adverse environmental impact. NOVEC fire protection system Clean agent based (NOVEC 1230) fire fighting system is a very effective measure to control electrical fires. It will be provided in all control rooms and other locations of aviation importance. It will be provided in all premises having sophisticated and expensive equipment. NOVEC-1230 fire fighting system will be provided in areas including above false ceiling and below false floors of control rooms. NOVEC-1230 is based on a proprietary chemical from 3M called a Fluoroketone. NOVEC 1230 fluid is applied as gas but it is liquid at room temperature. It is electrically non-conducting in both liquid and gaseous state. The breakdown voltage of NOVEC 1230 fluid vapour under saturated conditions is nearly 2.3 times than that of dry nitrogen. NOVEC 1230 has a very low heat of vaporization, approximately 25 times that of water. This along with higher vapor pressure causes NOVEC 1230 to evaporate more than 50 times faster than water. This allows the agent very rapidly when discharged through nozzles. The system will be so designed so that the fluid gets evenly distributed throughout the protected space.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

4

 

The NOVEC fire protection system will be designed as per as per latest edition of NF PA-2001. NOVEC fire protection system will be provided in following premises: • All the security control rooms monitoring gate premises • SCADA control room in MRS Building Automatic high expansion foam extinguishing system The protection of oil cellars/hydraulic cellars from fire, automatic high expansion foam system will be provided. This system will function in automatic mode by actuation from fire detection & alarm system in the respective premises. The system will be based on total flooding of affected oil cellar/hydraulic cellars. The design of foam extinguishing system will be as per latest edition of NFPA-11. Automatic high expansion foam system will be provided in the following premises: • Equipment hangar • Flight hangar

• Structural hangar and sub-assembly hangar

• Cellar in ATF fuel station

• Cellar in petrol bunk The foam solution will be produced by introducing foam concentrate into the water stream by using bladder (diaphragm) pressure tank and a modified venture device (Foam proportioner). The system will consist of deluge valve based fire water system, bladder tank, foam proportioner, foam generators etc. Bladder tank, foam proportioner, electrically actuated valve etc. will be located at a safe place from the area to be protected. On receipt of fire signal from the fire detection system to discharge water for making foam solution near the cellar. The foam solution thus formed is passed through the foam generators which will produce high expansion foam and flood the oil premises as per NFPA -11 (latest edition) but maximum limited to three minutes time. Piping conveying foam concentrate and foam solution will be of medium grade (schedule 40) stainless steel. For high expansion foam system, foam Induction rate in the range of 1% to 3% will be considered and expansion ratio of 1 : 750 to 1 : 1000 will be considered.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

5

 

Portable fire extinguishers All helicopter factory units will be provided with adequate number of portable fire extinguishers to be used as first aid fire appliances. Selection of the fire extinguishers will be done depending upon the hazard, equipment to be protected, etc. The distribution and selection of extinguishers will bedone in accordance with the requirement of IS: 2190. However, all the computer/automation/PLC/microprocessor rooms will be provided with CO2 type fire extinguishers (both portable and trolley mounted type). All the extinguishers will conform to relevant IS and also bear ISI marking on their body. All the extinguishers will be supplied with mountings, accessories and initial fill. The extinguishers supplied will be of reputed make having approval of the purchaser. Relevant BIS and TAC approval certificate for all the extinguishers will be furnished. In addition to the above certificates, a certificate from chief inspector of explosives will be furnished for carbon dioxide type fire extinguishers. All the portable extinguishers will be installed along the column/walls near entry/exit/suitable locations and at a height of approx. 1200 mm from the finished floor level. Apart from the portable fire extinguishers, heavy duty CO2 type (22.5kg) and DCP type (25kg) fire extinguishers will also be installed in the hangers. These will be instrumental in protection of the equipment inside the hangers. A brief specifications for the extinguishers are as follows: Carbon-dioxide type fire extinguisher CO2 type fire extinguishers of 4.5 kg capacity will be of gas cartridge type as per IS-15683:2006 and ISI marked with 13B fire rating. Seamless steel body cylinder will confirm to IS-7285 with ISI mark. Brass squeeze grip/wheel type valve, brass syphon tube, wire braided rubber hose, HDPE horn, complete with initial charge, wall mounting bracket screws, individual cylinder will be approved by Chief Controller of Explosive, Nagpur (CCE approval certificates for each cylinder. MOC of CO2 type fire extinguishers will be as per IS 2878: 2004 edition. Design and installation of heavy duty CO2 type fire extinguisher (22.5 kg) will conform to IS 2878: 2004 edition. Dry chemical fire type extinguisher Dry chemical powder fire extinguisher of 6 kg capacity will be of gas cartridge type manufactured and tested as per IS 15683: 2006 and ISI marked, filled with ISI marked potassium bicarbonate powder, minimum class B rating of 21B, squeeze grip type valve of brass forging, deep drawn two piece body with no vertical weld with ISI marking the body & bottom ring is cylindrical in shape fabricated with mild steel sheet (IS: 2062), treated internally and externally with epoxy powder anti-corrosive coating, fitted with minimum 400 mm EPDM hose with brass nozzle and nozzle holder on extinguisher body, the cartridge will be

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

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manufactured as per IS: 4947-1985 with ISI marked, brass forging neck ring, syphon tube brass, safety clip mild steel, extinguisher will be painted with red color and provided with wall mounting brackets & screws. ISI marked will be provided with each extinguisher. Design and installation of heavy duty DCP type fire extinguisher (25 kg) will conform to IS 2171: 1999 edition. Clean agent type portable fire extinguisher Portable clean agent type fire extinguisher will be provided for avionic building premises. It will cater to fires of rating 1 A and 21B. MOC of body will be of MS sheet conforming to IS 513 while cap will be brass forged conforming to IS: 6912. Neck ring will be of MS pipe, discharge nozzle will be of plastic and discharge hose will be of braided PVC. Water type portable fire extinguisher Portable water type fire extinguisher will be provided for all office building and crew rest room areas. MOC of body will be of MS sheet conforming to IS 513 while siphon tube will be brass forged conforming to alloy no.2 of IS: 407. Neck ring shall be of MS pipe, discharge nozzle will be of plastic and cap will be of SS-6913. All the MOC of construction will conform to IS: 940: 2003 edition. All the portable extinguishers will be installed along the column/walls near entry/exit/suitable locations and at a height of approx. 1200 mm from the finished floor level. In addition to the fire extinguishers, suitable no. of fire buckets at convenient location of access will also be provided. Portable extinguishers will be conforming to IS codes mentioned below.

DCP extinguisher -IS: 15683-2006 and IS: 2171-1999 CO2 extinguishers -IS: 15683-2006 and IS: 2878-2004 Water type extinguishers -IS: 940-2003 Clean Agent extinguishers -IS: 15683-2006 Fire Bucket -IS: 2546-1974

Material of construction All the extinguishers will be of welded construction. Riveted joints will not be accepted. In case of carbon-dioxide extinguishers, the cylinders will be of cold drawn seamless steel. All the extinguishers will have metallic parts viz. union, caps, inner containers etc. made of brass or gunmetal.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

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Annexure-5

7

 

All the extinguishers will be treated with lead-tin alloy for anti-rust, Anti-corrosive treatment by electrolytic process. Extinguishers coated by dip-coated process will not be accepted. Passive fire protection is an integral part of a complete fire protection system and is essential for prevention of spread of fire through openings in walls or floors. Following measures will be provided: • Fire retardant coating/painting of FRLS cables • Sealing of cable openings • Partitions in cable channels/tunnels/galleries Static water tank for fire One lakh liter (100 Cum.) capacity static water tank with proper safety fencing have been provided with smooth road approach in the strategic and vulnerable locations (one in each division) within the plant premises to meet the exigency requirement in case of fire. ARFF crash fire tender, foam fire tender & fire mobile jeep ARFF crash fire tender An airport crash tender is a specialized fire engine designed for use in aircraft rescue and fire fighting at aerodromes. Airport crash tenders are extremely powerful machines. They offer relatively good acceleration (for such large, heavy vehicles), are able to negotiate rough terrain outside the airport area, carry large capacities of water and fire fighting foam, are fitted with powerful high-capacity pumps and water/foam cannons, and are capable of delivering fire fighting media over long distances. The primary extinguishing agent of airport crash fire tender will be either AFFF or protein based with 3 percent or 6 percent foam concentrate. For this purpose a foam tank of required capacity will have to be provided. A mid-ship mounted pump driven of the vehicle PTO will be fitted having a minimum output of 4000 lit./min at a delivery pressure 8.5 kg/cm2 and suction lift 1.5m. The pump will also be capable of minimum output 3000 lt/min at higher pressure of not exceeding 12 .5 kg/cm2 to suit the monitor output for same suction mode. One no. ARFF crash fire tender will be provided for aircraft rescue and fire fighting at aerodrome, The design of the ARFF crash fire tender will be as per latest edition of IS-951-2003.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

8

 

Foam fire tender & mobile fire jeep One number foam fire tender and one number fire mobile jeep has also been envisaged. The design of the foam fire tender will be as per latest edition of IS- 10460-1983 Fire station Fire station has been envisaged for the proposed helicopter factory for parking of foam fire tender, ARFF crash fire tender and fire mobile jeep and to extend the necessary assistance required for fighting fire in any of the factory and its and associated premises. The fire station will be located so that the access for rescue and fire fighting vehicles into the runway area is direct and clear, requiring a minimum number of turns. A discrete communication system will be provided linking a fire station with the control tower, any other fire station on the aerodrome and the rescue and fire fighting vehicles. An alerting system for rescue and fire fighting personnel, capable of being operated from that station will be provided at a fire station, any other fire station on the aerodrome and the aerodrome control tower. The design of the fire station will be as per latest edition of NFPA-403-2003. Safety Safety requirements during construction/commissioning of the plant Safety will be an in-built feature at all the stages of project implementation right from design stage till the successful commissioning of all the plant and facilities covered in the specification. All equipment will be equipped with adequate safety devices wherever a potential hazard to operating/maintenance personnel exists. Safe accesses will be provided to & around the equipment to ensure smooth and safe operation and maintenance. Clearance of statutory authorities including, Atomic energy commission, state & central governments to satisfy safe installation and operation will be obtained by the tenderer & facilities required to meet the relevant safety norms, standards & regulations shall be provided by the tenderer. All erection & laying including tapings from hazardous gas networks will be done in a safe manner so as not to cause accident/injury to plant or personnel including tenderer's workmen & employees. The successful tenderer will comply with all the latest "Safety Rules & Regulations" of the statutory authorities including state & central governments as regards design, installation and operation of plant and facilities. Wherever,

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

9

 

Indian rules & regulations are not specific, the International norms will be followed. The tenderer will be responsible for the safety of his workmen & employees and issue and use of requisite personal protective equipment by the workmen. Safety appliances Working personnel of plant will be provided with adequate safety equipment for their safeguard. The tenderer has to provide following safety equipment in adequate nos. for the use of workmen/supervisors/executives for use during the operation and maintenance of the new helicopter factory. Industrial safety boots The safety boots will confirm to IS: 1989 (Part-2) reaffirmed in 1992. They will be ankle high with toe reinforced with steel toecap and the tongue will be padded. The vamp will be fully lined. The safety boots will have leather sole. Industrial helmets Industrial safety helmet made of fibre glass, conforming to IS-2925 (Reaffirmed in 1990) will be supplied. These will be moulded seamless in one piece from natural reinforced fibre glass/polyester resin, which can withstand heavy impact. The material will be heat/chemical resistant and scratch proof and will have high die-electric strength, better abrasion resistance and higher softening temperature. Helmet will have sweat band and leather chain strap adjustable to varies sizes. The helmets will have the approval of the Director General of Mine Safety (DGMS) Dhanbad. Hand gloves High quality, hand gloves, thick and strong enough shall be provided for heavy duty industrial operation such as per welding, handling of hot object/surface, or for electrically operated equipment as an anti-shock protection (For application up to 11 KV) and also for protection against acidic and alkaline medium. Ear muffs Earmuffs made of high quality non-toxic, non-allergic inert material durable plastic, designed to ensure utmost safety will be provided. The earmuffs will have deep cups for complete ear protection. These will have foam inner lining fitted with standard thick packs, fixed to self-adjustable hood suspended. Gas masks Gas masks will confirm to IS: 8523-1977. The respirator will be provided with a face piece or mouthpiece and nose clip. Front-mounted, back-mounted or chin-type respirators will be provided with a full-face piece.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

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The respirator shall be constructed of suitable material, with good workmanship, and designed on sound engineering and scientific principles. The following factors of design and construction will be considered: safety; distribution of weight; durability of construction; practicability of wearer use including comfort; field of vision; fit of mouth piece, nose-clip, and face piece; and performance during investigation and testing, including any adverse effect on the wearer of the gas masks. Respirators Self-contained, automatic positive pressure respirators (30 minutes duration) complete in all respect will be supplied, which will confirm to IS: 10245 (Part-II) – 1982. Complete equipment will have approval of the Director General of Mine Safety (DGMS), Dhanbad and will also have the approval of the Chief Controller of Explosives (CCE), Nagpur for high pressure cylinder and valves. The respirators will be fitted with full vision face masks, demand valve, warning whistle, steel alloy cylinder mounted on cushioned padded back plate, pressure reducing valves, pressure gauge, supply hoses, harness etc. The air required for respirators will be contained under pressure (Approx. 210 bar) in cylinder mounted vertically on a frame, which will be designed to assume the shape of the user’s back. Valve will be fitted at the lower end of the cylinder. The compressed air will be decompressed by means of a pressure reduce, which in turn will supply air to the regulator, connected to the lower part of the mask to supply air as required by the user. An audible warning whistle will sound an alarm, when the cylinder pressure drops to a danger level (8 to 10 minutes before the remaining air is released). One no. spare cylinder will also be supplied in addition, for each respirators set. Explosimeter Explosimeter will be supplied complete with full set of accessories for detected the combustible gas/vapour and measuring/indicating the concentration of these gases/vapours including methane and other hydrocarbons present in the atmosphere. The explosimeter will give automatically audio-visual alarm in case the concentration of combustible vapour/gas reaches the present danger level in the atmosphere. The explosimeter will be powered by a set of dry cells (1.5 V each). The range of sensing will be 0 to 100% Lower Explosive Limit (LEL). The explosimeter will be portable, with built-in filter to avoid entry of dust into instrument. The explosimeter will detect the gas concentration through catalytic combustion sensor. The equipment will have accuracy of 5% of full-scale reading and a response time of 3 seconds for 90% of final reading. The explosimeter will also have a nonconductive probe with 1 meter long sampling hose, a carrying case with shoulder strap and two-filter element. The explosimeter will have the approval from the Chief Controller of Explosives, Nagpur.

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EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

11

 

Fire protection for township Fire fighting will be installed in township as per requirement of National Building Code (NBC). All the buildings will be classified according to the use or nature of hazard occupancy in following groups. • Group A Residential • Group B Educational • Group C Institutional • Group D Assembly • Group E Business • Group F Mercantile Minor occupancy required for main operation in another type of occupancy will be considered as part of the main occupancy. Fire fighting system requirement

As per NBC the following firefighting system are envisaged for all buildings. 1. Firefighting pump house and pressuring systems. 2. Fire hydrant system. 3. Hose reel system. 4. Wet riser. 5. Automatic sprinkler system. 6. Portable fire extinguishers. 7. Automatic detection & fire alarm system. Brief description of major plant & equipment envisaged The fire fighting system will comprise of a dedicated independent fire hydrant system suitable for the type of risk / fire for different buildings, equipment, facilities, etc. of the entire township. The entire system will be completely in compliance with the regulations of National Building Code (NBC), Tariff Advisory Committee (TAC) and National Fire Protection Association (NFPA) and IS. Major Plant & Equipment for the fire fighting system have been conceptualized as follows: Fire water pump house The proposed HAL township area will be provided with water based fire protection systems - Fire hydrant system comprising mainly the following equipment as detailed below: 1. Electrically driven vertical turbine pumps (1 working + 1 standby). 2. Diesel engine driven vertical turbine pumps as standby. 3. Electrically driven jockey pumps (1 working + 1 standby). 4. Piping, valves, cabling, electrics, instrumentation and other accessories.

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

12

 

Make up water will be fed into the two compartments of fire water pump house RCC sumps. Pumps will be installed in a fire water pump house of civil construction having RCC columns, brick walls and RCC roof slabs. Range of operation will be 0 to 150%. Pumps will be self-water lubricated. TEFC electric motors rated for 415V, 50 Hz will be provided for the motor driven pumps. Coupling between pump and motor will be flexible coupling. Suitable diesel engines with automatic governing system for diesel engine driven pumps will be provided. Pump and engine will be connected through a gear box. Fuel for the engines will be LDO/HSD. The diesel engine will conform to the requirement of TAC.

Indicative fire water pump house arrangement

Fire hydrant system

All fire hydrants will be single outlet type and will consist of valve, matching flanges, CAF gaskets, nuts, bolts, blank cap & chain, spring lock type female outlets, etc. Each internal hydrant will be complete with hoses complete with hose coupling, nozzle, spanner, etc. Each outdoor hydrant will be provided with stand pipe with bend, hoses, couplings, spanners, nozzles, etc. In case of fire, when any landing valve/yard hydrant is opened, the water pressure in the respective network will drop resulting in automatic starting of main electric pumps for respective system at the pre-set low pressure in the headers. If the main electric pumps for hydrant fails to start or trips, the diesel engine driven pumps will start automatically.

Sprinkler system Automatic sprinkler are provided in car parking area. Sprinkler system are temperature dependent system. Every sprinkler consists of bulb which bursts at

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 HINDUSTAN AERONAUTICS LIMITED

EIA/EMP Report for Proposed Integrated Infrastructure Facilities for HAL New Helicopter Factory at Tumakuru 

 

Chapter-1 © 2017 MECON Limited. All rights reserved

Annexure-5

13

 

predetermined temperature due to low boiling point fluid. This helps in allowing water to the fire affected area. Spacing of sprinkler will be 3m c/c. Portable fire extinguishers

Portable extinguishers are designed to control small fires at individual level. These consist of mainly clean agent, gaseous types and water CO2 and dry powder type (ABC). This will be provided for (maximum travel distance) every 15 mtrs. Fire detection and alarm system Automatic fire detection and alarm system will be provided for the proposed facilities. Main components of the system will be as follows: a. Main fire alarm panel with beacon lamp b. Manual call points(indoor/outdoor) c. Hooters (indoor/outdoor), siren, etc. d. Multi sensor detectors, Heat detectors and smoke detectors.

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