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High Pressure Water Transmission Systems49th Annual IPLOCA Convention, Singapore 2015, Open General Meeting
Andreas Kohler, Alexander Heinz, ILF Consulting Engineers, 9th October 2015
page 2
High Pressure Water Transmission Systems
> 2,000 employees
> 40 offices
> 6,000 projects
> 100countries
> 190 million €revenue
About ILF Consulting Engineers
ILF at a Glance
Established in 1967
Leading engineering, consulting and project management firm
Completely independent – fully privately owned
page 3
High Pressure Water Transmission Systems
Business Areas
About ILF Consulting Engineers
Upstream Facilities Pipeline Systems Underground Storage Facilities Tank farms & Terminals Refineries & Petrochemical
Plants
Airports Roads Railways Urban Transport Systems Tunnels & Caverns Buildings & Structures Alpine Resorts
Hydropower Plants Water Transmission Systems Water Supply & Wastewater
Networks Water & Wastewater Treatment
Plants
Thermal Power Plants Desalination Plants Renewable Energy Climate Protection Power Transmission &
Distribution Systems
Oil & Gas
Energy & Climate Protection
Water & Environment
Transport & Structures
page 4
High Pressure Water Transmission Systems
ILF Competence in the Field of Water Transmission
About ILF Consulting Engineers
35+ years of international experience
ILF designs complete water transmission systems
(multidisciplinary in-house approach between all required
engineering disciplines)
Fields of expertise: pipelines, tanks, pump stations, SCADA,…
Extensive in-house development of expert software for
hydraulic modelling and system optimization
ILF has worked with nearly all international pipeline
contractors, pipe suppliers and equipment manufacturers
page 5
High Pressure Water Transmission Systems
ILF Competence in the Field of Water Transmission
About ILF Consulting Engineers
First implementation of “closed hydraulic system” design(Riyadh WTS, Line A & B, Kingdom of Saudi Arabia, 1977 – 1982)
11,000+ km accumulated length of implemented systems
2 Mio. m³/d – world’s largest water transmission system (Common Sea Water Supply Project, Iraq, 2014 – ongoing)
950+ km – one of world’s longest water transmission systems(Shuqaiq Phase 2 WTS, Kingdom of Saudi Arabia, 2005 – 2007)
4,600 m max. differences in elevation of single system
(Collahuasi WTS, Chile, 2011 – 2012)
page 6
High Pressure Water Transmission Systems
Why Water Transmission Systems?
About ILF Consulting Engineers
Water is often not located where it is required Pipelines are ideal for transporting large quantities of water
What is transported water used for?
Domestic (requires potable water) Agriculture (mainly irrigation) Industry‒ Power production‒ Mining‒ Oil & Gas‒ Manufacturing
Agriculture70%
Industry20%
Domestic10%
Global Water Withdrawal (%)
Source: UN Water, WBCSD
page 7
High Pressure Water Transmission Systems
Global Water Demand Forecast
Market
BRIICS = Brazil, Russia, India, Indonesia, China and south Africa; RoW = rest of the worldSource: OECD
page 8
High Pressure Water Transmission Systems
Bahrain
Kuwait
Qatar
Singapore
UAE
Palestine
Israel
Saudi Arabia
OmanSource: World Ressource Institute
Market
The most Water-stressed Countries in 2040?
page 9
High Pressure Water Transmission SystemsDomestic
Main Drivers for Domestic Use (= Potable Water)
Water Transmission Systems in Saudi Arabia Demographic Development
Massive Urban DevelopmentsChina, India, Middle East, Mexico, etc.
Irregularities in Rainfall / Precipitation
New UN Agenda 2030: Sustainable Development GoalsAccess to Drinking Water for All
Financing Sourcese.g. Multilateral Banks, BanksWealthy Countries
page 10
High Pressure Water Transmission SystemsDomestic
Hotspots for Potable Water Transmission Systems
Source: World Resource InstituteThis slide shows selected projects only and neither claims to be complete nor to give any indication as to the probability of realization.
page 11
High Pressure Water Transmission Systems
Rabigh – Jeddah / Makkah / Taif Water Transmission System
Domestic
Saline Water Conversion Corporation (SWCC), KSA
4 hydraulically independent Pipeline Systems ‒ Rabigh – Jeddah / Makkah WTS (1.25 Mio. m³/d)‒ Rabigh – Mastorah WTS (50,000 m³/d)‒ Arafat – Taif WTS (300,000 m³/d)‒ Taif – Baha WTS (150,000 m³/d)
Carbon steel pipes 40” to 80”, total length 800 km
7 pump stations, 1 pipeline tunnel
Largest facility of its kind worldwide
page 12
High Pressure Water Transmission Systems
Saline Water Conversion Corporation (SWCC), KSA
4 hydraulically independent Pipeline Systems ‒ Rabigh – Jeddah / Makkah WTS (1.25 Mio. m³/d)‒ Rabigh – Mastorah WTS (50,000 m³/d)‒ Arafat – Taif WTS (300,000 m³/d)‒ Taif – Baha WTS (150,000 m³/d)
Carbon steel pipes 40” to 80”, total length 800 km
7 pump stations, 1 pipeline tunnel
Largest facility of ist kind worldwide
Rabigh – Jeddah / Makkah / Taif Water Transmission System
Domestic
page 13
High Pressure Water Transmission Systems
Rabigh – Jeddah / Makkah / Taif Water Transmission System
Domestic
Saline Water Conversion Corporation (SWCC), KSA
4 hydraulically independent Pipeline Systems ‒ Rabigh – Jeddah / Makkah WTS (1.25 Mio. m³/d)‒ Rabigh – Mastorah WTS (50,000 m³/d)‒ Arafat – Taif WTS (300,000 m³/d)‒ Taif – Baha WTS (150,000 m³/d)
Carbon steel pipes 40” to 80”, total length 800 km
7 pump stations, 1 pipeline tunnel
Largest facility of its kind worldwide
page 14
High Pressure Water Transmission Systems
Rabigh – Jeddah / Makkah / Taif Water Transmission System
Domestic
page 15
High Pressure Water Transmission Systems
Rabigh – Jeddah / Makkah / Taif Water Transmission System
Domestic
page 16
High Pressure Water Transmission Systems
Water Transmission Systems in KSA – 10 Year Preview
Domestic
Jubail Phase 3 WTS: Capacity 1.5 Mio. m³/d, with pipelines to Riyadh, Dammam & Hufuf
Yanbu – Madina WTS Phase 4: Capacity 450,000 m³/d
Ras Al Khair-Riyadh WTS Phase 2: Capacity 1.0 Mio m³/d
Shuqaiq Phase 3 WTS: Capacity 325,000 m³/d
Shoaiba Phase 4 WTS: Capacity 850,000 m³/d
Al Khobar Phase 4: Capacity 775,000 m³/d
Yanbu – Madina Phase 5: Capacity 400,000 m³/d
page 17
High Pressure Water Transmission SystemsAgriculture
Main Drivers for Irrigation
Central Arizona Project268” diameter, 160 km
Demographic Development
Increase & Changes in Global Food Demand
Global Warming = More Irrigation in Certain Regions(e.g. California)
Protection of Domestic Agricultural Sectors = even in Certain Water Stressed Countries (e.g. Saudi Arabia)
Significant Decrease of Aquifers
Financing from Governments, Multilateral Banks
page 18
High Pressure Water Transmission Systems
Hotspots for Irrigation Systems
China
India
Turkey
Egypt
Mexico
Argentina
Peru
Colombia
Agriculture
Source: National Autonomous University of Mexico, UNESCOThis slide shows selected projects only and neither claims to be complete nor to give any indication as to the probability of realization.
page 19
High Pressure Water Transmission Systems
Agro Dairy LLC Azerbaijan, RAW Holding Vienna
Project development area 10,000 ha
1 pump station
Capacity up to 600,000 m³/d
Irrigation water and slurry from cattle farm
126 nos. of circular pivots; diameter of 1,000 m each
GRP and HDPE pipes; total length 100 km
Development of Agricultural Area for Beylagan Region
Agriculture
page 20
High Pressure Water Transmission Systems
Agro Dairy LLC Azerbaijan, RAW Holding Vienna
Project development area 10,000 ha
1 pump station
Capacity up to 600,000 m³/d
Irrigation water and slury from cattle farm
126 nos. of circular pivots; diameter of 1,000 m each
GRP and HDPE pipes; total length 100 km
Development of Agricultural Area for Beylagan Region
Agriculture
page 21
High Pressure Water Transmission Systems
Agro Dairy LLC Azerbaijan, RAW Holding Vienna
Project development area 10,000 ha
1 pump station
Capacity up to 600,000 m³/d
Irrigation water and slurry from cattle farm
126 nos. of circular pivots; diameter of 1,000 m each
GRP and HDPE pipes; total length 100 km
Development of Agricultural Area for Beylagan Region
Agriculture
page 22
High Pressure Water Transmission Systems
Main Drivers for Mining
Industry – Mining
90% of World’s Mines are in Desert Areas
Restrictions on Local Fresh Water Uselower quality water is transported from outside
Conflict Mitigation between Water Usesdomestic & agriculture versus industry & mining in particular
Typically Sufficent Sources of Finance for Mining Industry
page 23
High Pressure Water Transmission Systems
Hotspots for Mining Supply Water Transmission Systems
Domestic
Source: World Resource InstituteThis slide shows selected projects only and neither claims to be complete nor to give any indication as to the probability of realization.
page 24
High Pressure Water Transmission Systems
Esperanza Sea Water Supply System
Industry – Mining
Minera Esperanza, Antofagasta Minerals
Carbon steel pipes 36” & 38”, 144 km
5 pump stations
„Open“ hydraulic system
Capacity up to 1.3 m³/s
Elevation difference 2,300 m
Sea water supply to Esperanza andAntucoya mine sites; Atacama desert Chile
page 25
High Pressure Water Transmission Systems
Esperanza Sea Water Supply System
Industry – Mining
Minera Esperanza, Antofagasta Minerals
Carbon steel pipes 36” & 38”, 144 km
5 pump stations
„Open“ hydraulic system
Capacity up to 1.3 m³/s
Elevation difference 2,300 m
Sea water supply to Esperanza andAntucoya mine sites; Atacama desert Chile
page 26
High Pressure Water Transmission SystemsIndustry – Mining
Minera Esperanza, Antofagasta Minerals
Carbon steel pipes 36” & 38”, 144 km
5 pump stations
„Open“ hydraulic system
Capacity up to 1.3 m³/s
Elevation difference 2,300 m
Sea water supply to Esperanza andAntucoya mine sites; Atacama desert Chile
Esperanza Sea Water Supply System
page 27
High Pressure Water Transmission SystemsIndustry – Mining
Esperanza Sea Water Supply System
page 28
High Pressure Water Transmission SystemsIndustry – Oil & Gas
Constantly Increasing Demand for Pressure Maintenance & Enhanced Recoveryneed for water which is not always availablelocally
Water Infrastructure often Built along Oil & Gas Infrastructure
Typically Sufficient Sources of Finance for Oil & Gas Industry
Top Oil and Gas Producing Countries
Main Drivers for Oil & Gas Enhanced Recovery
page 29
High Pressure Water Transmission Systems
Common Sea Water Supply Project (CSSP)
Industry – Oil & Gas
South Oil Company (SOC), Iraq
Carbon steel pipes 32“ to 56“
1 main pump station
Total length phase I: 620 km, phase II: 830 km
Capacity phase I: up to 13.8 m³/s, phase II: up to 23.0 m³/s
About 20 delivery or interconnection stations
Sea water supply to oil fields to boost the oild production
Largest facility of its kind worldwide
page 30
High Pressure Water Transmission Systems
Common Sea Water Supply Project (CSSP)
Industry – Oil & Gas
South Oil Company (SOC), Iraq
Carbon steel pipes 32“ to 56“
1 main pump station
Total length phase I: 620 km, phase II: 830 km
Capacity phase I: up to 13.8 m³/s, phase II: up to 23.0 m³/s
About 20 delivery or interconnection stations
Sea water supply to oil fields to boost the oild production
Largest facility of ist kind worldwide
page 31
High Pressure Water Transmission SystemsIndustry – Oil & Gas
South Oil Company (SOC), Iraq
Carbon steel pipes 32“ to 56“
1 main pump station
Total length phase I: 620 km, phase II: 830 km
Capacity phase I: up to 13.8 m³/s, phase II: up to 23.0 m³/s
About 20 delivery or interconnection stations
Sea water supply to oil fields to boost the oild production
Largest facility of its kind worldwide
Common Sea Water Supply Project (CSSP)
page 32
High Pressure Water Transmission Systems
Conclusions
Demographic Development significantly increases Water Demand
Water Stress & Urbanisation are the most important Drivers for Domestic & AgriculturalNeeds
Implementation of Water Transmission Systems dependent on GDP & International Financing Options (Middle East, China, India, Mexico …)
Mining Industry needs more water and is forced to build Water Transmission Systems toavoid conflicts with other uses
The Oil & Gas Industry currently shows little interest for Water Transmission Systems, but this might change with increase of oil price over time
Wrap-Up
Thank you for your attention!Andreas Kohler, Alexander Heinz, ILF Consulting Engineers, 9th October 2015