Ansa Meta for Cfd Presentation

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 1

    ANSA &ETA :powerful

    pre- and post-processing for advanced CFD simulations

    January 2015

    BETA CAE Systems S.A.

    Kato Scholari, Thessaloniki,

    GR- 57500 Epanomi, Greece

    Tel :+30-392-021420

    Fax :+30-392-021417

    Email : [email protected]

    URL : http://www.beta-cae.gr

    geometry

    mesh

    morph

    results

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 2

    ANSA pre-processor specifications

    Supported platforms:

    - Linux

    - Windows XP / Vista / 7 / 8

    - MacOS

    By permission of

    Wirth Research Ltd

    64 bitcode for unlimited memory usage

    Double precisionfor high accuracy

    Parallel processing on multi corehardware for maximum speed

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 3

    By permission of Wirth Research Ltd

    Input/Output

    Native CAD formats:

    CATIA V4 & V5

    Unigraphics NX

    PTC Creo Parametric (ProE)JT

    SolidWorks

    Inventor

    Parasolid

    Neutral CAD formats:

    IGES

    STEP

    VDA-FS

    CFD formats:

    Fluent

    Star-CD and CCM+

    OpenFOAMCFD++

    CFX5

    CGNS

    SC/Tetra

    UH-3D

    TAU

    Other mesh formats

    PATRAN

    STL

    VRML

    and more..

    Direct Interfaces with other CAE codesRADTHERM

    THESEUS-FE

    NASTRAN

    ABAQUS

    ANSYS

    LS-DYNA

    and more..

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 4

    Powerful generation and visualization of large CFD models

    Industrial scale pre-processing

    High Lift Prediction Workshop II model

    180 million cells

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 5

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 6

    Geometry handling

    CAD feel, easy-to-use functions for creation and manipulation of geometrical entities (points,

    curves, surfaces)

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 8

    Cutting planes for model examination and cross section creation

    DrivAer model courtesy of Technical University of Munich

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 9

    Geometry handling: De-featuring and watertight model preparation

    Raw CAD data De-featured and

    watertight model

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 10

    Geometry handling: identification and isolation tools for:

    Intersections Contacts/Proximities

    Inner passagesOuter skin Baffles

    Emboss logos

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 11

    Powerful tools for management and connection of CAD geometry and existing FE-mesh

    Combining geometry and FE-model mesh

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 12

    Boolean operations in geometry with option for fillet creation

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 13

    Speed-up model preparation using automatic identification of similar geometry & replacement with

    linked geometry

    Geometry handling: Linked geometry

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 14

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 15

    Multiple algorithms for tria, quad or mixed-type shell mesh

    Surface meshing

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 16

    Automatic Macro Area merging for high quality surface mesh

    Surface meshing

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 17

    Fully automatic Curvature Dependent surface meshing

    with user controlled growth rate, min & max

    element size and mesh feature angle

    By permission of

    Chalmers University

    of Technology

    Surface meshing for CFD

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 18

    Size Boxes of arbitrary shape for local surface mesh control

    Surface meshing: Size Boxes

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 19

    Combined CFD and anisotropic meshing for aerospace applications

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 21

    Surface meshing proximity detection

    Proximity detection in shell mesh and auto-refinement

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 22

    Reconstruction of existing FE-model mesh for element type modification, quality

    improvement, refinement, or coarsening

    Surface meshing - Reconstruction

    Automaticfeature line detection

    Remeshing specified

    element type

    Refining Coarsening

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 23

    Reconstruction of bad quality STL mesh respecting local size and curvature

    Surface meshing - Reconstruction

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 24

    Variable length Wrapping, capturing local curvature and model feature lines

    Surface Wrapping

    Imported STL

    or uncleangeometry

    wrapping

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 25

    Variable length Wrapping, capturing local curvature, model feature lines

    with proximity refinement and contact prevention

    Input STL dataTreatment (hole and gap closure)

    Surface Wrapping

    Surface Wrapping

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 26

    Surface Wrapping: proximity refinement options

    Different part proximity

    Same part proximityOriginal STL

    Without self-proximity With self-proximity

    Ability to specify proximity refinement settings to avoid fused areas between different

    or same parts

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 27

    Automatic detection and removal of gaps and features

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 28

    Surface Wrapping: leak detection tools

    Identification of multiple leak paths for multiple user specified source points

    Leak 1

    Leak 2

    Leak 3

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 29

    Watertight model creation for intersections, contacts and proximities

    intersection

    proximity

    contact

    Automatic detection

    of intersections and

    proximities

    Watertight model Interior boundaries kept Interior boundaries removed

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 30

    Efficient creation of models for e-coat simulations starting from FEA meshes

    Triangulated shell mesh Volumized mesh according

    to property thickness

    Automatic fusing of

    contacts and proximities

    Final watertight mesh with

    all necessary details

    FEA analysis

    shell mesh

    Watertight exterior mesh

    ready for volume meshing

    for e-coat CFD model

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 31

    Template controlled mesh integrity checks (locate unmeshed areas, free edges, proximities

    and penetration areas, duplicate elements etc.)

    Comprehensive mesh information and quality statistics

    Quality check according to

    multiple criteria (skewness, angle

    squish, length, aspect, warp, etc.)

    and solvers (Fluent, Star, OpenFOAM etc.)

    Clear identification of poor-quality elements

    Surface meshing: Checks

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 32

    Double parallel model management tools: Properties (corresponding to CFD model zones)

    and Parts (assembly hierarchy extracted from CAD data)

    CFD model management

    Properties Parts

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 33

    Configurations Management functionality handling three variants in one file

    DrivAer model courtesy of

    Technical University of Munich

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 34

    Functionality to compare current model with updates in other ANSA files, identify

    differences in geometry, or other attributes, and automatically update the current model

    with the necessary differences only

    CFD model management

    Current model

    Updated version of the model in

    different file overlaid for

    comparison

    Current model with replaced areas

    automatically identified from

    updated model

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 36

    Fully automatic volume and sub volume detection applicable to the most complex problems

    By permission of

    FORD WERKE GmbH

    Volume meshing

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 37

    By permission of Volkswagen AG

    Fast and robust volume meshing for all types of elements

    (tetra, pyramid, prism, hexa and polyhedron)

    Volume meshing

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 38

    Volume meshing: Definition of multiple fluid and solid zones

    Non-conformal mesh for moving mesh analysis Periodic BCs matching node meshes

    Conformal mesh for MRF and porous zones and for conjugate heat transfer analyses

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 39

    Courtesy of Actiflow BV

    Volume meshing: Solar car and urban environment CFD simulations

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 40

    Volume meshing: EV-55 outback CFD study

    Courtesy of Evektor

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 41

    Complete volume mesh of a human heart

    2 million trias, 23 million prisms and tetras

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 42

    Fully-conformal variable size Hexa-Interior mesh with prism and pyramid transitions

    Hexa Interior algorithm

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 43

    Polyhedral type volume meshing algorithm

    Variable size hexa mesh with polyhedral elements for transitions

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 44

    Size Boxes controlling max element size

    Volume meshing: Size Boxes

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 45

    Trim hexa/polyhedral mesher

    Fully automated, highly controllable, trim hexa and polyhedral mesh generation without the need

    for watertight volume definitions, running on multi core machines

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 46

    Multiple options:

    Auto exclude or

    collapse areas

    Controlled

    Layer Squeezing to

    avoid intersections

    Layers from selectedareas with different

    settings

    Layers from

    zero-thickness walls

    Volume meshing: Boundary layers generation

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 47

    Boundary layers exclude mode

    Automatic fix of intersection and proximities in any of three options

    Squeeze option Collapse option Exclude option

    Collapse free edges

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 48

    X number of inner layers in

    absolute mode

    Y number of additional outer

    layers in aspect mode

    Ability to create an X number of layers in absolute height mode and then switch to aspect mode

    for the outer additional layers, thus ensuring a good cell volume change between the layers and

    the tetra mesh

    Flexible specification of layer growth

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    Robust layers generation at extreme heights

    Powerful algorithm for very large total layer height and severe proximities

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 50

    Conversion of hybrid to polyhedral meshes

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 51

    Volume meshing: Hexa/Penta map meshing

    By permission of

    City University racing team

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 52

    Hexa meshing based on block structures associated to the model

    HexaBlock meshing

    Global box Box splitting Deletion of unneeded

    boxes

    Snapping of points Snapping of edges Hexa mesh with

    O-GRID patterns

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 53

    Numerical simulation of flow through S-duct - 1stPropulsion Aerodynamics Workshop July 2012

    HexaBlock meshing

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    Hexa meshing based on block structured boxes

    HexaBlock meshing

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    HexaBlock meshing: generic jet exhaust under wing

    Pure Hexa Mesh

    Combination of hexa mesh with hybrid mesh

    h h l f l h

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 56

    Batch Mesh tool for complete CFD meshing automation

    Batch Mesh provides:

    - Automation

    - Consistency

    - Mesh specs traceability

    A d h fi d 1 Hi h Lif P di i W k h

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 57

    Automated mesh refinement study - 1st High Lift Prediction Workshop

    Coarse

    A d h fi d 1 Hi h Lif P di i W k h

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    Medium

    Automated mesh refinement study - 1st High Lift Prediction Workshop

    A t t d h fi t t d 1 t Hi h Lift P di ti W k h

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    Fine

    Automated mesh refinement study - 1st High Lift Prediction Workshop

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    B d C diti t ifi ti f i CFD l

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    Output also in CGNS and CFX5 formats

    Boundary Condition type specification for various CFD solvers

    Full support of OpenFOAM mesh and case setup

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    Full support of OpenFOAM mesh and case setup

    Boundary conditions, porous and MRF zones, turbulence models, controlDict support,

    integrated checkMesh and more

    Th l M t i l ti t f R dTh d THESEUS FE

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 63

    Thermal Management simulations support for RadTherm and THESEUS-FEDirect I/O of native *.tdf files (Radtherm) and *.tfe files (THESEUS-FE)

    Support of shell and solid mesh, Parts (single and multilayer)

    and Assemblies, Materials, Boundary conditions

    and main solver settings

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    ANSA and ETA v15.x powerful pre- and post-processing for advanced CFD simulations January 2015 64

    ANSA Morphing

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    ANSA Morphing

    ANSAmorphing tool has the following advantages:

    - It provides flexible parameterization of your CFD model

    - It is highly controllable allowing the user to perform the exact modifications that are required

    - It allows scaling and history tracking of morphing actions

    - It is applicable to surface & volume mesh and geometry

    - It employs fast morphing algorithms that can be used efficiently and robustly on large CFD models

    - It is integrated in the same environment so that it can be used in conjunction with the powerful

    ANSA functionality for geometry handling and surface and volume meshing

    - Morphing can be performed interactively or in pure batch mode, also coupled with optimizer

    software

    - It can be used with direct interfaces with all major CFD codes, like Fluent, Star CCM+, and

    OpenFOAM among others

    Morphing

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    Morphing of shell and volume mesh by user-interaction, or in batch mode accelerates engineering

    development

    Morphing

    Mesh Reconstruction after large deformations

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    Mesh Reconstruction after large deformations

    Original mesh After morph

    Skewed solids Reconstruction

    Morphing Rear windscreen morph

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    MorphingRear windscreen morph

    By permission of Volkswagen AG

    Morphing External Aero

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    Morphing External Aero

    Morphing rudder angle change

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    Morphing rudder angle change

    Morphing External Aero changing the gap of trains

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    Morphing External Aero changing the gap of trains

    Morphing Scaling deformations

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    Morphing Scaling deformations

    Adjoint solver sensitivity based optimization

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    Sensitivity Based optimization with ANSA morphing boxes and parameters that control the motion

    of morphing points using solver calculated sensitivities

    Adjoint solver sensitivity based optimization

    Morphing of Geometry or FE without Boxes

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    Morphing of Geometry or FE without Boxes

    Frozen Curves

    Origin Curves

    Target Curves

    Translation

    Combinations of snapping of model features to target curves and rigid transformations

    Morphing of Geometry or FE without Boxes: changing the ride height setup

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    Positioning of the suspension setup without loosing the watertight integrity and quality of the mesh

    Morphing of Geometry or FE without Boxes: changing the ride height setup

    MorphingOptimization loop

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    p g p p

    OPTIMIZER

    CL,CD

    p1,p2,p3

    optimump1,p2,p3

    optimized CAD

    original CAD mesh model

    meshing & morphing

    geometry morphing

    CFD FEA two way coupling

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    y p g

    Create a model in ANSA and

    solve in CFD solver

    Extract the pressures from the

    CFD solver and map them on an

    FEA mesh using ANSA Results

    Mapping tool

    Perform an FEA simulation to

    calculate the deformations

    Feed in the calculated deformations in

    ANSA morphing tool to deform the

    original CFD mesh in the exact same

    manner

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    Fuel and resting liquid calculations

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    Calculation of liquid volume, levels

    and centre of gravity for various tank configurations and

    positions

    Unused liquid traps

    g q

    One common pre-processing platform for several codes

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    p p g p

    NASTRAN, ABAQUS, ANSYS,

    RADTHERM, THESEUS-FE and more

    FLUENT

    SC/TETRA

    TAU

    CFD++

    CGNS

    CFX

    STAR CD &CCM+

    POWERFLOW(NASTRAN)

    OPENFOAM

    UH-3D

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    About ETA post-processor

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    An advanced CAE post-processing tool for FEA and CFD analysis

    Basic concepts and features:

    - Powerful tools for 3D & 2D Post Processing for all disciplines

    - High performance graphics

    - Low memory footprint

    - Best-in-class multi-model handling

    - Generation of high-quality reports

    - Outstanding automation capabilities

    3D post processing 2D post processing

    User calculations

    Correlation studies

    Reporting

    Automation tools

    CFD

    From solver results to report

    Supported formats

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    pp

    - Fluent 2d and 3d *.msh, *cas, *dat

    - CFDpost compatible *.cdat

    Ansys Fluent

    - ascii/binary data, partitioned results

    - FEMZIP file support

    OpenFOAM

    Ensight

    - *.ccm and *.sim files

    StarCCM+

    CFD++

    SC/Tetra

    Radtherm

    Tecplot

    Fieldview

    Ansys CFX

    Theseus- FE

    Supported Features

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    - Standard and Polyhedral elements

    - Steady state and transient results

    - MRF (multiple reference frame) zones and moving mesh

    Visualization of Cut Planes and Iso-Surfaces

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    DrivAer model courtesy of Technical University of Munich

    Visualization of Streamlines and Oil-flow paths

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    Transient Streamlines Pathlines

    Creation of Streamlines and Pathlines for transient analyses

    Multiple streamline visualization options

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    Double fringe bars for simultaneous display of contour and vector data

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    Total pressure

    contours

    Velocity

    vectors

    Symmetric and periodic display of results

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    Image and video output in numerous formats

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    - JPEG

    - PNG

    - TIFF

    - BMP

    - GIF

    - PS

    - EPS

    - MPEG

    - AVI

    - Animated GIF

    Camera Match tool

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    Correlate physical images and videos with CFD results

    Multi Windows

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    - 3d and 2d windows

    - Setup styles and entities visibility per window

    - Different models can be placed in one or more windows

    Model comparison

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    Load multiple models and compare cases from different solvers, meshes, physical models and

    numerical setups

    Model Comparison

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    Map results from one model to another and calculate their differences

    Model Overlay

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    Overlay and compare multiple iterations of data

    - Set the respective files or paths of the second model

    - All new data are automatically overlaid on the respective windows

    Query of model dimensions

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    - Measurement of distances

    - Projected Area measurement

    Projected Area: 1.884

    Calculations

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    - Drag/Lift Forces and Coefficients

    - Moments

    - Surface/Volume integrals

    - Results Sum, Average, Difference

    - Pressure Drop example:

    Surface Integrals

    - - - - - - - - -

    Pid Name Area Weighted Average

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    2 interior_downstream_cat 1187.68000

    3 interior_upstream_cat 17057.3000

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Sum 18244.98

    Avg 9122.49

    Diff 15869.62

    Plots

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    Cd/Cl plots vs Time/Distance

    Project Files

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    Output all current entities, results & objects in a project file

    Cut Planes

    Geometry

    WindowsStreamlines

    Results

    2d Plots

    AnnotationsTest Data

    Report

    Project File

    ETA native binary format file

    Summary report

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    Forces-Coefs

    Pid Name Drag Coef Lift Coef

    1 car_body 0.159 0.671

    2 door 0.001 0.012

    3 glass -0.004 0.334

    4 underbody 0.035 -0.921

    5 front_wheelhouse 0.040 -0.124

    6 rear_wheelhouse 0.010 -0.092

    Total 0.27832966 -0.12114441

    Report capabilities

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    - Create HTML, PPTX or PDF reports

    - Add images and videos

    - Support of ETAviewer objects

    - Reports can be tagged, stored and quickly recovered

    ETA Viewer

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    - License free reduced version of

    - Web Browser, PowerPoint Plug-in and standalone executable

    - Loads Project Files only

    Viewer

    as PowerPointPlug-in in Slides

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    Application industries

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    Marine

    Motorsports

    Aerospace

    Rail

    Automotive

    and more..

    Energy

    Electronics

    Conclusions

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    2015BETACAESystemsS.A.A

    llrightsreserved

    ANSAcovers all the CFD pre-processing needs in a single environment, from CAD import, toadvanced model management , geometry cleanup and preparation, automated surface and volume

    meshing and finally morphing and optimization.

    It offers to the user the choice between high quality mesh generation on the geometry level

    and also quick meshing solutions like surface wrapping, depending on the needs and resources of

    the project.

    ANSAprovides high quality meshes for all CFD solvers, offering the possibility to make comparisons

    or use several codes depending on your needs and is also one common pre-processor platform for

    all other CAE disciplines, facilitating data exchange between different departments.

    ETAprovides powerful automated post-processing for CFD and integrates withANSAas a

    complete pre and post-processing solution for industrial applications.

    For more information please contact us at:

    e-mail: [email protected]

    URL: http://www.beta-cae.gr