“An innovation for future Electrical

Controls”

Our company is Private Ltd. We are ISO 9001 - 2008 certified

company engaged in manufacturing of –

1. Distribution Transformer and Power Transformer up to 10 MVA

2. LT Electrical Panels

a. Feeder Pillar

b. Power Control Centre

c. Control & Relay Panel

d. Electrical Distribution Boxes etc.

We are dedicated to provide high quality end to end solutions in power

distribution equipment.

Monthly Production capability -

1. Distribution Transformers 11/0.433 KV, 10 KVA to 1000 KVA – 400 Nos.

Transformer for assorted sizes.

2. Power Transformer 33/11 and 33/0.433 KV, 1 MVA to 10 MVA – 20 Nos.

Transformer for assorted sizes.

3. Electrical panel of different types – 800 Nos. for assorted sizes

Major Sources of Raw Material for Transformer –

1. Transformer Oil – Savita Oil, Power Oil, Apar, etc.

2. MS Sheet/ Channel – SAIL, TATA, ESSAR and Local Vendor.

3. Insulator – Swastik Industries, RP Industries, Sampat Ceramics etc.

4. Insulating Material – Senapati, Raman, Sawroop Paper, Triveni Paper etc.

5. Aluminium Wire and Strips – NALCO, Hindalgo, Local Vendor in Delhi

and Meerut for processing.

6. Copper Wire and Strips – Hindusthan, Sterlite, Local Vendor in Delhi and

Meerut for processing.

7. Fittings and Components – LM Metel, Akshay Metel, Hari Industries, Prem

Electricals, Atvus Industries etc.

8. Core – JV Lamination, Atlas Stampings, Vilas Tran score etc.

Managing Director

Director Executive

Director Transformer

Division

GM Project

Works Manager (Panel)

Quality Control

Design Store Purchase Works

Manager (P. T/F)

Quality Control

Design Store Purchase Works Manager

(Dist. T/F)

Asst. Project

Manager

Site In charge

Line Supervisor

Asst. Quality Control

Auto cad Operator

Asst. Store In Charge

Store Executive

Asst. Purchase Manager

Purchase Executive

Line Supervisor

Line Supervisor

Asst. Quality Control

Auto cad Operator

Out Source

Asst. Store In Charge

Store Executive

Asst. Purchase Manager

Purchase Executive

1. Area - C-10 UPSIDC, Industrial Area, Site – I, Panki, Kanpur, Total Area – 10,000 sq mtrs., Covered Area

– 6000 sq mtrs with no. of shades. Open area 4000 sq mtrs. 2. Machinery – a. HT Winding Machine up to 400 KVA – 05 Nos. b. LT Winding Machine 5 HP and 3 HP – 03 Nos. c. Electric Oven with Control Panel – 01 Nos. d. WIEGHING Machine – 01 Nos. e. Shearing Machine – 01 Nos. f. Paper Cutting Machine – 01 Nos. g. Oil Filter Machine – 01 Nos. h. Welding Machine - 04 Nos. i. Gas Cutting Set – 02 Nos. j. Hand Blower – 01 Nos. k. Drill Machine – 01 Nos. l. Crimping Machine – 02 Nos. m. Chin Pully Block - 01 Nos. n. EOT Crane up to 10 MT – 02 Nos. o. Oil Tank Capacity 12 KL. – 02 Nos. p. Circle Cutting Machine up to 1000 KVA – 01 Nos. q. MIG Welding Machine – 02 Nos. r. Trolly 500 KG. – 02 Nos. s. Bench Vice – 01 Nos. t. Sheet Bending Machine – 01 Nos. u. Power HEX SAW Machine – 01 Nos.

1. Double Kelvin Bridge with light spot 2 Ohms to 11 Ohms – 1 Nos. 2. Wheat Stone Bridge 0.05 Ohms to 11 Ohms – 01 Nos. 3. Ratio Meter 1 to 1000 – 01 Nos. 4. Volt meter 0-150-300-600 Volt – 03 Nos. 5. Volt meter 0-1000 Volt – 01 Nos. 6. Ammeter 0.25 to 5 Amp. – 03 Nos. 7. Watt meter 2.5/5 Amp., 300/600 Volt – 03 Nos. 8. Frequency Meter 0 to 60 cycle – 01 Nos. 9. Frequency Meter 0 to 110 cycle – 01 Nos. 10. Dimerstat 100 Amp. – 01 Nos. 11. Dimerstat 8 Amp. – 01 Nos. 12. Testing Bench with all meter and control – 01 Nos. 13. Booster Transformer 400-400/870 – 01 Nos. 14. Thermometer Mercury/Alcohal 0 to 110 – 06 Nos. 15. Insulation Tester Megger 2500 Volt - 01 Nos. 16. High Voltage Transformer 0 to 40 KV – 01 Nos. 17. All Testing Motorized 0 to 100 KV – 01 Nos. 18. High Voltage Set 0 to 5 KV – 01 Nos. 19. Multi meter - 01 Nos. 20. CTS – 03 Nos. 21. Ton tester – 0 to 1000 Amp. – 01 Nos. 22. Stop watch – 01 Nos. 23. Micrometer – 02 Nos. 24. Vernier Caliper – 02 Nos. 25. Digital Meter for coating thicking test on MS – 01 Nos. 26. WEIGHING Balance – 01 Nos. 27. Power Analyzer – 01 Nos. 28. Measuring scale – 03 Nos.

1. Area - C-8 UPSIDC, Industrial Area, Site –5, Panki, Kanpur, Total Area – 1000 sq mtrs., Covered Area – 800 sq

mtrs. Open area 200 sq mtrs. 2. Machinery – a. Power Machine up to 10 HP – 02 Nos. b. HV Coil Winding Machine up to 1000 KVA – 03 Nos. c. LV Coil Winding Machine up to 1000 KVA – 02 Nos. d. Oil Filtration Plant 3000 Ltr. Per Hrs – 01 Nos. e. Hand Operated Shear Machine 4 feet bed – 01 Nos. f. Hand Operated Shear Machine 2 feet bed – 02 Nos. g. Air Compressors Machine 5 HP capacity – 01 Nos. h. Hot Air Circulation Electric Oven 8 feetx10 feet - 01 Nos. i. Drilling Machine 1.5 capacity – 01 Nos. j. Gas Welding Set – 01 Nos. k. Arc Welding Set 300 Amp capacity – 02 Nos. l. Weighing Machine 1 MT – 01 Nos. m. Weighing Machine 60 Kg. – 01 Nos. n. Hand Press Machine up to 10 MVA – 01 Nos. o. LV and HV Coil Frame 400/500 mm and 280/380 mm up to 10 MVA - 04 Set p. Coil Pressing Fixture up to 10 MVA – 04 Sets q. Grinder Machine 1 HP – 01 Nos. r. Hand Tools – Hand Blower - Lumpsum s. Oil Tanker 15 KL and 12 KL – 01 Nos. t. EOT Crane 30 MT – 01 Nos. u. EOT Crane 2 MT – 01 Nos.

1. Double Kelvin Bridge with light spot 2 Ohms to 11 Ohms – 1 Nos. 2. Wheat Stone Bridge 0.05 Ohms to 11 Ohms – 01 Nos. 3. Ratio Meter 1 to 1000 – 01 Nos. 4. Volt meter 0-150-300-600 Volt – 04 Nos. 5. Volt meter 0-1000 Volt – 01 Nos. 6. Ammeter 0.25 to 5 Amp. – 04 Nos. 7. Watt meter 2.5/5 Amp., 300/600 Volt – 04 Nos. 8. Frequency Meter 10 to 1000 Hz – 01 Nos. 9. Dimerstat 600 Amp. – 01 Nos. 10. Testing Bench with all meter and control – 01 Nos. 11. Booster Transformer 630 415 volt/1.1,2.2, & 3.3 – 01 Nos. 12. Thermometer Mercury/Alcohal 0 to 110 – 06 Nos. 13. Insulation Tester Megger 5000 Volt to 10000 Ohms - 01 Nos. 14. High Voltage Transformer 0 to 80 KV – 01 Nos. 15. Oil Testing motorized 0 to 100 KV – 01 Nos. 16. Multi meter - 01 Nos. 17. CTS – 03 Nos. 18. Ton tester – 0 to 1000 Amp. – 01 Nos. 19. Stop watch – 01 Nos. 20. Micrometer – 02 Nos. 21. Vernier Caliper – 02 Nos. 22. Power Analyzer – 01 Nos. 23. Measuring scale – 03 Nos. 24. PT 3.3-2.2.-1.1 KV /110 Volt – 03 Nos. 25. PT 11 KV 110 Volt – 01 Nos. 26. Capacitor Bank 400 KV Amp. – 01 Nos.

1. Shearing Machine with DRO 3100X8 MM 2. Shearing Machine 2000x2.5 MM 3. CNC Turrett Punch Model 2500 x 2500x3.25 mm 4. CNC Press Brake 3.25 Mtr. x 150 KN 5. CNC Flexi Bend Machine 2.5 mm x 3 MHO 6. Sunrise Notching Machine 7. Hydraulic Press 8. Power Press 9. Mid Welding Machine 10. Spot Welding Machine 11. TIG Welding Machine 12. Bench Grinder Machine 13. Arc Welding Sets 14. Pressure Die Casting Machine 15. Injection Moulding Machine 16. HYST 17. Power HACKSAW 18. Cutter 19. Bus bar Machine

1. Out Side Micro Meter 0 to 25 mm 2. Dial Caliper 0 to 200 mm 3. Vernier Caliper 0 to 300 mm 4. Angle Protector 0 to 180 Degree 5. Scale 0 to 1000 mm 6. Torque Meter TWT – 1/497/2000 7. HV Tester 8. Digital IR Tester 9. Digital Clamp Meter 39A 1000 Volt 10. Thickness Coat Meter 20 to 125 Micron 11. Primary Current Injection Set 12. Secondary Current Injection Set 13. Surface Plate 1000 x 1000 mm 14. Vernier HT Gauge 0 to 600 mm 15. Digital Calipers 0 to 300 mm 16. Digital Micro Meter 25 to 50 mm 17. Dial Vernier 0 to 200 mm 18. Ammeter 0 to 500 Amp. 19. Voltmeter 0 to 60 Volt

1. C – 8 UPSIDC Industrial Area, Site – 5, Kanpur –

a. Power Connection – 150 KVA

b. Generator Set – 50 KVA

c. Water Pumping Set - 5HP

2. C-10, UPSIDC, Industrial Area, Site – 1, Kanpur

a. Power Connection – 100 KVA

b. Generator Set – 125 KVA and 50 KVA

c. Air Compressor – 100 PSI

Flow Diagram for Manufacturing of Transformer

MS Sheet, Chanel, Angle Etc.

Tank Manufacturing

Pressure Testing & Painting

Market cut to size as per drawing

Core

Core Assembly

Oven for Pressing

Oven for Insulation Improvement

Top Core Fitting & Star Delta Connections

Tanking

Oil Filling

Testing all routine Test as per IS 2026

Bushing HT & LT and

other Fittings

Oil Testing

Transformer Oil from Market

HV Coil Manufacturing (For Power T/F) Coil Pressing

After making

LV Coil Manufacturing (For Power T/F) Coil Pressing

After making

Flow Diagram for Manufacturing of LT Electrical Panel

MS Sheet from Market

Visual Testing and

Measurement Marking

Shearing Machine

Punching & Power Press

Bending from CNC Press Break

Welding Fabrication

Grinding Polishing

Surface Treatment &

Powder Coating

Surface Treatment (7 Tank Process)

De Greasing Water Rinsing De Rusting Water

Rinsing

Phosphating

Water Rinsing

Passivebation Tank

Powder Coating (Diesel Fired OVEN)

Powder Coated Boxes/ Panel

Assembly of Equipments

Wiring

Testing & operation checking

Manufacturing Quality Plan of Transformer

Item /Components

1. Core 2. Wire/Strip 3. Transformer Oil 4. Tank 5. Bushing 6. Fitting 7. Insulating Material 8. Coil Manufacturing Winding 9. Core Stack 10. Core Coil Assembly 11. Tanking Final Assembly 12. Final Testing

Nature of Checks 1. Dimensions, Thickness, Cutting Edges 2. Gauge, Size, Covering 3. Di Electric Test 4. Dimensions Weight Thickness of Sheet

Pressure Test 5. Physical Random Dimensions 6. Weight Dimensions Finish 7. Thickness Voltage Break Down Test 8. Dimensions ID, OD, Axial Length Weight

Workmanship 9. Dimensions Window Height Leg Center

Weight 10. Clearances HT Coil Earth HT Coil HT LT

Coil Star Delta Connection 11. Fitting Internal Clearance Oil Level

Leakage. 12. Routine Test as per IS 2026

Note – 1. We obtain test certificate as per relevant specification from the manufacturer with each

Lot. 2. We get some of the raw material tested from independent NABL Labs to confirm the

specifications.

Manufacturing Quality Plan of LT Electrical Panels

Item /Components

1. MS Sheet 2. Bus Bar 3. Insulator Check 4. Distribution Box 5. PVC Wires/Cables

Nature of Checks 1. Visual Check and Thickness Check 2. Visual, Dimension Check and Material

Composition Test 3. Visual and Dimension Check, High

Voltage Test 4. Visual Check 5. Dimension and Operation Check and

High Voltage Check, Type test IP 55

Note – 1. We obtain test certificate as per relevant specification from the manufacturer with

each Lot. 2. We get some of the raw material tested from independent NABL Labs to confirm

the specifications.

As per the requirement customer/ prevailing standard of different discoms. We get our equipment tested from the third party NABL recognized established laborites some of the type test as mentioned below

1. Transformer - Impulse / Short Circuit Test and other type test as per IS 2026.

2. LT Electricals Panel –

a. Degree of Protection Test

b. High Voltage/ Impulse Test.

c. Short Circuit Test

Note – Copy of the Type Test Report already submitted.

Our Company is Registered –

1. Bureau of Energy Efficiency.

2. Small Scale Industries.

3. NSIC.

4. Central Excise.

5. Sales Tax.

6. Import & Export.

We are approved Vendor of –

NTPC NHPC Power Grid Corporation of India Military Engineering Services (S Class Contractor) U.P. Rajkiya Nirman Nigam Ltd. GAIL (India) LTD KESCO – Kanpur Uttaranchal Yidyut Viteran Nigam Ltd Assam State Electricity Board, Guwahati Jaipur Yidyut Viteran Nigam Ltd. Jodhpur Vidyut Vitran Nigam Limited, Jodhpur

We are committed to provide high quality products which completely satisfy our customer’s needs and expectations by building quality in all our operations and to improve our ‘Quality Management System’ continually.

To adhere to established procedures & guidelines of Quality Management System in all aspects of our business resulting in continual improvements in all our products & services.

To improve acceptance at all stage of manufacturing, so as to achieve ejection level below 250 ppm by 2009-2010.

To automate the quality manufacturing system as so to get better data for analysis and factual decision making.

To continually improve organization overall performance through timely action and investing multi disciplinary training to people at all levels.

To achieve 2% reduction in execution delays from 2008 status by the year 2010-2011 by better production planning.

To reduce delay time from Indent to purchase from 2008 status by 2% up to the year 2010-2011.

To improve power factor from 0.8 to 0.9 by 2010 -2011.

To continually monitor performance against order and achieve an improvement of 5 % by 2010-2011 from 2008 status.

To reduce absentees in workers by 2 % every year from 2008 onwards.

NTPC UPPCL (Jhansi, Gonda, Bahraich, Hamirpur, etc.) IVRCL Infrastructures &Projects ltd. Lucknow Bajaj Electricals ltd. Mumbai, Janjgir champa, chhattisgarh. Honey Well Pvt. Ltd (Germany) Kirloskar Brothers ltd. Pune, ICOMM Tele ltd. MVVNL, Lucknow. DVVNL, Agra. Pu.VVNL, Varanasi. UHBVN, Panchkula. ASEB, Guwahati. MPMKVVCL, Bhopal. MPPKVVCL, Jabalpur. MPPKVVCL, Indore. Kesco, Kanpur. UP Irrigation Department, Jhansi. JVVNL, Jaipur. A2Z Maintenance & Engineering Services, Gurgaon. Genus Power Limited, Jaipur.

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