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“ASSESSING THE ECONOMICS OF NORTH AMERICA NATURAL GAS MONETIZATION PATHWAYSPresented by: Ajey Chandra Managing Director Muse, Stancil & Co. June 16, 2015

“ASSESSING THE ECONOMICS OF NORTH AMERICA NATURAL … · 2015. 6. 22. · GTL TECHNOLOGY UPDATE ... Small-scale, compact, and mini-GTL enable project development in a wide variety

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  • “ASSESSING THE ECONOMICS OF NORTH AMERICA

    NATURAL GAS MONETIZATION

    PATHWAYS”

    Presented by:

    Ajey Chandra Managing Director Muse, Stancil & Co.

    June 16, 2015

  • 2

    MUSE, STANCIL & CO. Independent energy consulting firm founded in 1984, providing industry

    expertise from wellhead to end-user; www.musestancil.com

    Energy Sectors Served – Natural Gas Processing

    – Refining and Refined Products

    – Pipelines

    – Crude Oil

    Representative Assignments – Market Studies

    – Asset Valuation

    – Project Development

    – Transactional Due Diligence

    – New Technology Assessment

    – Insurance Claims (Property & Business Interruption)

    – Litigation Support

    – Royalty Negotiation/Auditing

    – Contract Negotiation/ Dispute Resolution

    – Natural Gas Liquids

    – Petrochemicals

    – Biofuels

  • 3

    GTL TECHNOLOGY UPDATE Available gas “liquefaction” pathways

    Why GTL?

    Gas-To-Liquids Pathways

    Fischer Tropsch

    – R&D work ongoing worldwide to increase efficiency in reaction pathway

    – Engineering design leading to more cost effective process design

    New market entrants

  • 4

    MARKETING GTL TECHNOLOGY IN TODAY’S PRICE ENVIRONMENT

    Is 2015 the Pivotal Year for GTL Technology?

  • 5

    GAS LIQUEFACTION PATHWAYS Variety of technology pathways exist for conversion of commercial natural gas to

    various liquid products – Natural Gas Liquefaction (LNG)

    – Natural Gas Conversion

    Natural Gas to Methanol (GTM)

    GTM integrated with Methanol to Gasoline (MTG) or other products such as dimethylether (DME)

    Natural gas to ethylene (OCM)

    Comparison of Netback Prices, Basis: 2014 Averages and Henry Hub

    LNG to Europe LNG to Asia Methanol GTL

    $9.69/MMBTU $15.78/MMBTU $443.35/MT $104.09/BBL

    U.S. Dollars Per MMBTU gas processed

    Revenue 8.73 14.21 13.64 10.41

    Shipping (1.00) (2.80)

    Tolling (2.75) (2.75) (9.11) (5.49)

    Netback per MMBTU 4.98 8.66 4.53 4.92

    Product Sales Price

  • 6

    GAS LIQUEFACTION PATHWAYS

    Comparison of Netback Prices, Basis: 1Q 2015 Averages and Henry Hub

    Economics of various liquefaction pathways has changed significantly in the past year; specific project economics can

    varying significantly

    LNG to Europe LNG to Asia Methanol GTL

    $8.28/MMBTU $14.30/MMBTU $351.22/MT $64.35/BBL

    U.S. Dollars Per MMBTU gas processed

    Revenue 7.46 12.88 10.81 6.44

    Shipping (1.00) (2.80)

    Tolling (2.75) (2.75) (9.11) (5.49)

    Netback per MMBTU 3.71 7.33 1.70 0.95

    Product Sales Price

  • 7

    WHY CONSIDER GTL? “Stranded” Gas

    – Geographically isolated gas deposits

    – Gas reserves with limited economic market accessibility

    – Gas flaring

    Diesel Markets

    – Strong diesel demand world wide

    – Emphasis on increasingly “cleaner” diesel fuel worldwide

    – Significant change in the gasoline/diesel price relationship since 2008

  • 8

    WHY CONSIDER GTL? “Stranded” Gas

    – Geographically isolated gas deposits

    – Gas reserves with limited economic market accessibility

    – Gas flaring

    Diesel Markets

    – Strong diesel demand world wide

    – Emphasis on increasingly “cleaner” diesel fuel worldwide

    – Significant change in the gasoline/diesel price relationship since 2008

    Small-scale, compact, and mini-GTL enable project development in a wide variety of locations both

    onshore and offshore

  • 9

    6,650

    6,700

    6,750

    6,800

    6,850

    6,900

    6,950

    7,000

    2010 2011 2012 2013 2014 2015

    WORLDWIDE GAS RESERVES

    Large-scale GTL already in service in Qatar

    LNG projects dominate Asia & Oceania

    Africa 9%

    Asia & Oceania

    8%

    North America

    6%

    Central & South

    America 4%

    Europe 2%

    Middle East 40%

    Eurasia 31%

  • 10

    WORLDWIDE GAS RESERVES

    Large-scale GTL already in service in Qatar

    LNG projects dominate Asia & Oceania

    BUT…many opportunities exist to deploy smaller-scale GTL worldwide

    6,650

    6,700

    6,750

    6,800

    6,850

    6,900

    6,950

    7,000

    2010 2011 2012 2013 2014 2015

    Africa 9%

    Asia & Oceania

    8%

    North America

    6%

    Central & South

    America 4%

    Europe 2%

    Middle East 40%

    Eurasia 31%

  • 11

    GTL PRODUCTS EXCEED STRINGENT QUALITY REQUIREMENTS

    GTL

    Diesel ULSD

    CARB

    Diesel Jet

    Sulfur, ppm max

  • 12

    GTL PRODUCTS EXCEED STRINGENT QUALITY REQUIREMENTS

    GTL

    Diesel ULSD

    CARB

    Diesel Jet

    Sulfur, ppm max

  • 13

    DEMAND GROWTH FOR HIGHEST QUALITY PRODUCT

    Air quality concerns have driven global diesel requirements toward very low sulfur, low aromatic product specifications

    The U.S. demand for diesel is growing and U.S. refiners are also exporting huge volumes of higher quality diesel fuels

    These trends are expected to continue

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    U.S. Diesel Product Quality

    Greater than 500 ppm (2,000 ppm) 15 ppm to 500 ppm 15 ppmSource: Energy Information Administration

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    U. S. Distillate Demand

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  • 14

    NUMEROUS COMPANIES DEVELOPING MINI-GTL TECHNOLOGY

    Methion

  • 15

    NEW ENTRANTS IN THE MARKET FOR MINI-GTL

    Company Technology Notes

    INFRA FT 100 BPD plant (2015)

    Greyrock FT 1000 BPD plant (2015)

    Emerging Fuel Tech. (EFT) FT 1 BPD pilot plant

    Gas2 FT 3 BPD pilot

    Marcellus GTL MTG 2000 BPD (2016)

    TIGAS MTG Demo plant in Houston

    Primus GE MTG 6.5 BPD plant in operation

    TU Freiberg MTG 15 BPD plant

    Siluria OCM 1 TPD ethylene pilot plant being constructed

    Proton Ventures Small scale Ammonia

    0.2 MMcfd feed rate (3 TPD Ammonia)

  • 16

    Proven chemistry

    Years of bench-scale testing, industry has “fine tuned” catalyst and commercialized catalyst manufacturing

    Scale-up of most of the process components already proven – Production of syngas (front end)

    – Hydrocracking of wax and distillation of products (back end)

    GTL-FT diesel product has been tested in many commercial applications – Commercial Aircraft

    – Trucking Industry

    – Military, B52 Bomber

    Commercial plants have operated in South Africa for many years

    POSITIVE ATTRIBUTES

  • 17

    Capital cost for fixed-bed reactor processing configuration historically dictated larger projects to capture economies of scale; largest world-scale project completed to date far exceeded budget estimate

    Margin risk associated with uncorrelated feedstock and product price volatility

    Catalyst selectivity for wax production versus direct conversion to diesel or gasoline

    Scale-up of high efficiency, fluidized bed reactors not proven thus complicating process technology guarantees and project finance

    – Physical design, wax separation from catalyst particles

    – Heat balance, highly exothermic reaction requires active control of heat balance to avoid “hot spots”

    CHALLENGES

  • 18

    WILL NORTH AMERICAN ETHANE PROVIDE A SUITABLE FEEDSTOCK?

    Several of the GTL players (Greyrock, Siluria) can use ethane as a feedstock

    Ethane will be cost disadvantaged until petchem consumption jumps dramatically

    Excess ethane is being exported from North America

    – More ethane export capacity being built

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    Refinery and Gas Plant Ethane Production

    Refineries Gas Plant

  • 19

    Number of companies developing modular process design

    Minimize “custom” aspects of project design

    Provide for shop fabrication to improve quality control and compress projection execution timeline

    With modular approach, smaller projects become economically feasible

    In addition, developer are seeking brownfield sites or have partnered with integrated producers to integrate smaller-scale commercial units into existing facilities

    CHALLENGE – CAPITAL COST

  • 20

    AGE OLD QUESTIONS – What will oil and gas prices be next week? Next month? Next year? In 5 years? In 10 years?

    Commercial viability of small-scale units requires venture capital support; technical advances in reactor design are enabling such projects

    Project finance will require positive economic margin outlook in the medium to long term

    Opportunities enabled by new reactor design technologies include: – Offshore or floating installations

    – Focus on “portable” nature of the process

    – Remote locations where liquid takeaway infrastructure is available or can be installed at lower cost than can gas infrastructure

    – In many locations worldwide where gas flaring is being severely limited

    CHALLENGE – MARGIN RISK

  • 21

    All GTL catalysts are proprietary although most GTL companies have one or two catalyst manufactures who are licensed to produce

    Most recent leap forward is catalyst for direct conversion of natural gas to diesel, thus eliminating the wax step

    – Will likely result in reduced capital cost for less complex “back end” of the process

    – May also have implications for reactor design and ultimate reactor scale up, yet to be determined

    INFRA – Announced investment decision on 100 BPD plant in June, 2014

    – Pilot Plant to be launched in 2015

    – Will test additional catalysts and plant configurations

    Greyrock – Direct-to-DieselTM Catalyst

    – Modular construction of a 1,000 BPD plant

    – Capacity can be increased by adding additional modules

    – “Drop in” fuel which has been tested in heavy duty engines

    CHALLENGE – CATALYST DEVELOPMENT

  • 22

    Primus Green Energy – 6.5 BPD pilot plant was commissioned in 2013

    – Currently in third continuous run

    – Producing 93 octane gasoline

    TIGAS – Conversion to gasoline in a single synthesis loop with no need for methanol storage

    Proton Ventures – Gas2Ammmonia process

    Siluria – Conversion of methane and ethane into gasoline and ethylene

    NON-FT PROCESSES - GAS TO CHEMICALS AND GASOLINE

  • 23

    Process developers have been mindful of the need for measured scale-up with respect to fluidized-bed reactors

    Some demonstration scale units have been built and operated to prove aspects of reactor engineering design

    To address the issue of clean wax separation from catalyst particles, new catalysts are being developed to eliminate the wax production and directly produce diesel; development work continues and the industry awaits commercially-available data on these new catalysts

    Other developers have focused on innovative changes in fixed bed reactor design developing modular, micro channel reactors

    Pilot plant and demonstration-scale plants employing micro-channel reactor technology have operated and larger scale commercial projects are being developed

    – Velocycs

    – Compact GTL

    CHALLENGE – REACTOR SCALE-UP

  • 24

    NEW TECHNOLOGY Siluria

    – Does not go through syngas intermediates

    2 CH4 + O2 → C2H4 + 2 H2O + Heat

    2 CH4 + O2 → C2H4 + 2 H2O + Heat

  • 25

    MODULARIZATION AND ASSEMBLY Several companies are marketing a totally modular solution

    – 1.5 MMSCFD feed gas

    – Water requirement of 600 gallons/hr

    – Electric Power < 0.5 megawatt

    – Produces 100 BPD of hydrocarbon liquids

    Produces Diesel and Lubricants

    Includes all major Equipment needed – Dual SMR’s

    – Onsite storage

    – Membrane H2:CO ratio unit

    – Dual FT recators

    – Distillation and hydrotreater

    – Integrated Control

    – Total site footprint of 90 feet by 70 feet

    Turnkey package with OSBL connections and built for ISO container shipping

  • 26

    CONCLUSIONS A wide variety of options exist for GTL projects

    Large increase in gas supply in North America has increased the attractiveness of these projects

    While LNG and large scale GTL projects continue, the newer technology is aimed at mini GTL plants that can be built with smaller gas reserves

    The smaller units provides good economics by being modular and skid mounted, so they can be constructed in areas that provide market opportunities

    New technologies are in various stages of commercialization, and there are several very promising start-ups competing for investment funds