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The TBA’s View “Smart” container terminals Dr. Zack Lu | Senior Project Manager and Senior Consultant | [email protected] | TBA Group | Intermodal Asia, May 2019 © TBA 2019

“Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

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Page 1: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

The TBA’s View

“Smart” container terminals

Dr. Zack Lu | Senior Project Manager and Senior Consultant | [email protected] | TBA Group | Intermodal Asia, May 2019 © TBA 2019

Page 2: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 2

Who am I & What we do ?

We simplify ports, terminal and warehousing operationsEnabling every client to perform safely and efficiently

Page 3: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 3

Smart container terminals – what is a “smart” terminal?– automation = smart ?

Page 4: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 4

▪ Connectivity: to the outer world, to all assets, to all staff

▪ Real-time, holistic planning, control and optimization

▪ Real-time measure & continuous analysis of performance KPI’s

▪ Training and certification of staff

▪ Terminal development based on ‘master plan’

A few checklist for “smart” terminals from TBA’s perspective

Page 5: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 5

▪ Connectivity with outer world: • Digital channels in standardised, electronic formats• Truck appointment systems• Vessel BAPLIE, loadlists, Next Mode of Transport, etc.

▪ Equipment, mobile devices, gate, maintenance: • Digital twin• Location, state (technical, operational) in real time

▪ Identification of equipment related issues:• Predictive maintenance

▪ Location and job list in real-time: • Communication through digital channels with staff: RFID,

tablet, smart phone

Connectivity: to the outer world, to all assets, to all staff

Page 6: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 6

Real-time, holistic planning, control and optimization

▪ Bringing all planning, scheduling and dispatching decisions in relation to another:• Across all service points (vessel, truck, rail,

yard, internal transport)• Set priorities, allocate resources• Replan & reschedule based on actual events

Real-time, dynamic container grounding

Prime mover pooling, and dynamic dispatchingReal-time, automated scheduling dispatching of yard cranes

Page 7: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 7

Real-time measuring & continuous analysis of performance KPI’s

Improvement measure 1

Improvement measure 2

Event 1

▪ Service levels▪ Capacity related KPI’s▪ Cost related KPI’s

Page 8: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Continuous development, assessment and certification of staff

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 8

▪ Train (using modern techniques like micro learning and gamification)▪ Assess (continuously)▪ Certify

Page 9: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Terminal development based on ‘master plan’

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019

If you fail to plan, plan to fail9

Page 10: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Manual terminal → Automated terminal → Smart Terminal

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 10

2019

Manual terminal Smart terminal – something for you? Automated terminal

25+ years since the first AGV terminal

Page 11: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 11

Intelligence everywhere & technologies become available

Terminal scale becomes larger & increasing complexity

Better competiveness & service quality

Higher performance, productivity, safety, reliabilty & lower cost and risks

Reaping the benefits of robotization & automation

Increasing emphasis on brown-field terminals & improvement and optimisation

Page 12: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Yard Crane Scheduler (YCS) – smarter solutions … a real-life gain

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 12

Optimized path, with recommended number

of RTGs per block

Neighbouring RTG helps out automatically, workload is spread

over the available cranes

+ 10% productivity improvements. - €1.8M a year

Page 13: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 13

Want to make your terminal “smarter”? We can help you!

SOFTWARE +Tools & software for lifecycle support 20+ year & 1000+ project experiences

Page 14: “Smart” container terminalsintermodal-asia.com.cn/pdf/GBRIMA19-BC-TECH-1-11.pdf · Real-time measure & continuous analysis of performance KPI’s Training and certification of

TBA b.v.

The Netherlandswww.tba.group

Contact information

Office +31 (0) 15 3805775Fax +31 (0) 15 [email protected]

Thank you

Dr. Zack Lu | Intermodal Asia, May 2019 | © TBA 2019 14