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Apollo User Manual Rev 3 Final 4

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Page 1: Apollo User Manual Rev 3 Final 4

GE Oil & Gas

Intelligent Control SystemApolloTM

GE Oil & Gas

imagination at work

Page 2: Apollo User Manual Rev 3 Final 4

Table of Contents..................................................................................................2System Overview...................................................................................................4 Apollo HMI (Human Machine Interface).........................................................4 Apollo I/O Board Assembly...............................................................................5 ESP Downhole Sensor Interface (DSI) Assembly...........................................6 Block Diagram – Apollo System in a Switchboard Application.................7 Block Diagram – Apollo System in a Vector VII VSD Application..............8Hardware Installation..........................................................................................9 Mechanical Installation – Non-Vector VII Applications............................10 Electrical Installation .....................................................................................14 Apollo I/O Board Assembly Layout..........................................................15 Apollo I/O Board Assembly Configuration..............................................16 ESP Downhole Sensor Interface Layout..................................................18 ESP Downhole Sensor Interface (DSI) Configuration.............................19 Apollo HMI Layout.......................................................................................20 Apollo HMI Configuration...........................................................................21Quick Start Guides / Application Templates...................................................22 Selecting An Application Template..............................................................22 Switchboard Application Template..............................................................24 Equipment Needed .....................................................................................24 Electrical Wiring..........................................................................................24 Power Up.......................................................................................................25 Selecting The Switchboard Template......................................................25 System Setup and Operation – Switchboard Template........................26 Vector VII ESP Basic Application Template.................................................31 Equipment Needed .....................................................................................31 Electrical Wiring..........................................................................................31 Power Up.......................................................................................................32 Selecting The Vector VII ESP Basic Template..........................................32 System Setup and Operation – Basic ESP Template..............................33 Vector VII ESP Advanced Application Template.........................................39 Equipment Needed .....................................................................................39 Electrical Wiring..........................................................................................39 Power Up.......................................................................................................40 Selecting The Vector VII Advanced ESP Template..................................40 System Setup and Operation – Advanced ESP Template.....................41Appendix A – Basic Software Procedures........................................................47 Setup Motor Overload Protection.................................................................47 Setup Password Protection............................................................................53 Export Data to a USB Flash Drive..................................................................56 Locate Software and Template Version.......................................................60 Control how Data is Displayed on a Graph.................................................62 Interpret the Event Log..................................................................................65Appendix B – Advanced Software Procedures................................................67 Disable a Trigger..............................................................................................67 Configure an Analog Option Channel..........................................................69 Configure a Digital Option Channel.............................................................74 Add a Digital Output to a Trigger.................................................................77 Customize a Data Display Screen ................................................................80Appendix C – Full Installation of Apollo Software..........................................84 Install Apollo and Select Template...............................................................84 Reset Drive To Defaults..................................................................................86 Set Apollo for Vector VII Multi-Inverter Drive.............................................87Appendix D – Triggers.........................................................................................89Appendix E – SCADA...........................................................................................98

5500 SE 59th St Oklahoma City, OK 73135 ESP For more information please visit:www.geoilandgas.com/esp

GE Oil & Gas

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General PrecautionsDANGER: This equipment is used in conjunction with components that operate at potentially lethal voltage levels and control heavy machinery. Failure to comply with the following precautions may lead to equipment damage,

serious personal injury and/or death!

• Read and understand this manual in it’s entirety before installing, operating, or servicing this unit. All warnings, cautions, notes and instructions must be followed. Equipment must be installed, commissioned, operated, and serviced by qualified personnel only.

• To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before installing or servicing this equipment.• Verify that the rated voltage of all connected equipment matches the voltage of the incoming power supply before applying power.• Replace any protective covers or shields that may have been removed during installation or servicing including protective covers and shields on

machinery that is controlled by this equipment before operating the system.• This unit and all equipment controlled by this unit may start unexpectedly. Before applying power to this unit or any equipment controlled by this

unit, clear all personnel and secure and/or remove any mechanical hazard that may be present should the equipment start unexpectedly.• This unit contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or

servicing this unit.• The selection and application of GE Oil & Gas, Inc products are the responsibility of the end user. GE Oil & Gas ESP Inc. is not responsible for any

personal injury, property damage, losses, or claims arising form misuse of its products.• The examples and diagrams in this document are provided for information purposes only. Due to the variety of applications where this equipment

can be employed, GE Oil & Gas does not make any claim or suggestion regarding the suitability of this equipment for any specific application nor do we assume responsibility or liability for its actual use based on these examples and diagrams.

Arc Flash Warning: There is a potential for Arc Flash Hazard with this equipment. It is strongly recommended that an analysis of incident energy levels and determination of appropriate Personal Protective Equipment be conducted prior to energizing this equipment.

Danger Warning:A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word ”DANGER”. A Danger warning symbol indicates a hazardous situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the following manner.

DANGER Special instructions and descriptions of the associated hazard will be explained in the text following the Danger warning.

Electrical Warning:The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed.

Caution Warning:A Caution warning symbol is an exclamation mark enclosed in a triangle that precedes the word ”CAUTION”. A Caution warning symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

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System Overview

The Apollo™ Intelligent Control System consists of up to 3 different electronic assemblies that can be used to control a Variable Speed Drive (VSD), a Switchboard / Full Voltage Motor Starter (SWB), or a Solid State Reduced Voltage Motor Starter (Soft Start). Apollo was designed for use in a variety of different applications including Electrical Submersible Pumps (ESP) and Surface Pumping Systems (SPS). Apollo can monitor process sensors and switches including Downhole sensors. Apollo uses the information it gathers from the well or process to provide increased protection for pumps and other equipment. It can also be programmed to control specific process variables such as pressure, tank level, or flow. The information that Apollo gathers is logged and stored locally or the information can be communicated to a remote monitoring site.

The 3 electronic assemblies that make up the Apollo Intelligent Controls System are the Apollo HMI (Human Machine Interface), the Apollo I/O Board Assembly, and the ESP Downhole Sensor Interface (DSI) Assembly.

Apollo HMI (Human Machine Interface)

The Apollo HMI functions as both a graphical user interface and as the system master controller. It also functions as a motor drive interface, a flash file-based database, and as an interface to the other control boards that comprise the Apollo system. Features include:

• Full Color Graphical Display with Operator Keypad• Run/Stop/Fault Lights (LEDs)• USB Port• ModBus Communications Port (SCADA Interface)• Ethernet Port (Supports Wireless Router or Cell Modem)• Drive Communications Port• Apollo Sub-System RS485 Interface (Apollo I/O Board, ESP Downhole Sensor Interface)• Built In 85-265VAC Input Power Supply

Apollo HMIPart Number is application Specific. See Equipment Needed in the Quick Start Guides.

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Apollo I/O Board Assembly

The Apollo I/O Board Assembly provides an I/O interface for the Apollo system. It communicates the information it gathers to the CPU Board via the Apollo Sub-System RS485 Communication port. Features include:

• Quantity 8 – 12 bit Analog Inputs (0-5V, 0-10V, 4-20mA)• Quantity 12 – Digital I/O (can be programmed as either inputs or outputs)• Quantity 2 – 12 bit Analog Outputs (0-10V)• Backspin inputs• Voltage and Current Inputs (3 Phase)

Note: The Apollo I/O Board Assembly is not required in all applications. The Vector VII drive has enough I/O for most ESP applications and the Apollo I/O Board Assembly is typically not needed.

Apollo I/O Board AssemblyPart Number 197148

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ESP Downhole Sensor Interface (DSI) Assembly

The ESP Downhole Sensor Interface (DSI) Assembly works in conjunction with a GE Oil & Gas supplied SmartGuard Downhole Tool to acquire well information and communicate that information to the Apollo HMI via the Apollo Sub-System RS485 Communication port.

Note: The ESP Downhole Sensor Interface (DSI) Assembly is only required for ESP applications that employ a GE Oil & Gas SmartGuard Downhole Sensor. It is not required in applications that do not employ a Downhole Sensor and it cannot be used as an interface to Downhole Sensors manufactured by others.

GE Oil & GasESP

ESP Downhole Sensor Interface (DSI) AssemblyPart Number 197146

GE Oil & Gas

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Block Diagram – Apollo System in a Switchboard Application

Notes:• The ESP Downhole Sensor Interface (DSI) is only required for ESP applications that employ a GE Oil & Gas SmartGuard

Downhole Sensor.• SW2 on DSI should be set to position 6 for typical Apollo applications.

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Block Diagram – Apollo System in a Vector VII VSD Application

Notes:• The Apollo I/O Board is not required in applications where the drive provides sufficient I/O.• The ESP Downhole Sensor Interface (DSI) is only required for ESP applications that employ a GE Oil & Gas SmartGuard

Downhole Sensor.• The voltage sensing PTs and current sensing CTs are seldom used in drive applications.

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Hardware Installation

The Apollo Intelligent Control System can be installed in new GE Oil & Gas manufactured Vector VII Variable Speed Drives. It can also be provided in component form suitable for installation in existing GE Oil and Gas legacy drives.

New Vector VII Variable Speed Drives equipped with the Apollo Intelligent Control System will have the Apollo HMI installed at the factory. For new Vector VII drive applications that require additional I/O or a GE Oil & Gas Downhole sensor, the Apollo I/O Board Assembly and ESP DSI Assembly will usually also be installed at the factory.

The Apollo Intelligent Control System can be added to an existing Vector VII drive if that Vector VII drive is equipped with the new style Vector VII Operator Control Panel.

Note: The Apollo Intelligent Control System cannot be added to a Vector VII drive equipped with a “Blue Box” type Operator Panel. Retrofit Kits (Part Numbers 810283, 810286, 810215) are available to convert existing Vector VII drives with “Blue Box” type Operator Panels to the new style Vector VII Operator Control Panel. The Apollo Intelligent Control System can only be added to an existing Vector VII drive with a “Blue Box” type Operator Panel after the existing drive has been converted to a Vector VII drive with the new style Operator Control Panel.

- Part Number 810283 – Vector VII “Blue Box” Retrofit Kit (Includes new style Operator Control Panel, Memory Stick with Firmware Upgrade Files, and all cables required to upgrade firmware in both the Drive Module and the Operator Control Panel. - Part Number 810286 – Same as 810283 except it is Stainless Steel. - Part Number 810215 – Vector VII Operator Panel Replacement Kit (Includes new style Operator Control

Panel only – this is for use by those who already have a copy of the needed firmware files and all the cables required to upgrade firmware in both the Drive Module and the Operator Control Panel.

Adding the Apollo Intelligent Control System to an existing Vector VII drive (one equipped with the new style Operator Control Panel) requires a “full install” of the Apollo Operating System. For additional information on how to perform a “full install” see User Manual Appendix C entitled Full Installation of Apollo software.

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Mechanical Installation – Non-Vector VII Applications

Apollo HMI Installation

The Apollo HMI can be easily mounted into an existing Variable Speed Drive, Switchboard, or other panel that has an existing cutout for an Amp Chart Recorder (13 9/16” High x 10 5/16” Wide). For these applications select Part Number 197144 which is the Apollo HMI suitable for mounting in an Amp Chart Opening.

1. Remove Amp Chart and clean surface of the Amp Chart cut-out opening.

2. Insert Apollo HMI (Part Number 197144) into Amp Chart opening.

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3. Use fender washer and nut to tighten center studs from panel onto the door.

4. Place side brackets on studs and tighten down.

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5. Attach clear safety shield to outside of brackets with supplied hex head hardware

6. Install Window Kit on the outside of the enclosure.

For applications where an Apollo HMI will be mounted into an existing Vector VII drive with the old “Blue Box” HMI, use Part Numbers 810283, 810215, or 810286 (depending on existing mounting arrangement) and follow the mounting instructions provided with those items. See “Hardware Installation” to determine the appropriate part number.

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Apollo I/O Board / ESP DSI Panel Assembly

Part Number 197207 is the Apollo I/O Board / ESP DSI Panel Assembly. It consists of a Mounting Panel that includes both the Apollo I/O Board Assembly (Part Number 197148) and the ESP DSI Assembly (Part Number 197146). The panel dimensions are 14” x 20” with the mounting holes lined up on 12” vertical and 18” horizontal centers.

This Mounting Panel is designed to mount on the inside of the door of a Vector VII drive in the area reserved for options mounting. It can also be used as a convenient mounting panel for use in applications where an Apollo Intelligent Control System is being added to an existing Variable Speed Drive, Switchboard, or Soft Start product. When using this assembly with a product other than the Vector VII, always make sure that adequate space is available to mount this panel.

See the diagram below for mounting dimensions.

Apollo I/O Board / ESP DSI Panel AssemblyPart Number 197207

Two other versions of this Mounting Panel Assembly are available for applications that may not require both the Apollo I/O Board and the ESP Downhole Sensor Interface.

Part Number 197209 consists of the Mounting Panel with the Apollo I/O Board Assembly only.Part Number 197208 consists of the Mounting Panel with the ESP DSI Assembly only.

The Apollo I/O Board Assembly and the ESP DSI Assembly are also available as stand alone items. Each item is provided with its own compact mounting plate.

Part Number 197148 is the Apollo I/O Board Assembly only (See Page 5 for illustration).Part Number 197146 is the ESP DSI Assembly only (See Page 6 for illustration).

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Electrical InstallationFor specific connections refer to the Wiring Schematics and/or General Wiring Tables in the Quick Start Guide provided for each specific application. Terminal and connector locations for the various different Inputs and Outputs on the Apollo I/O Board Assembly, ESP Downhole Sensor Interface Assembly, and Apollo HMI are provided on the following page.

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Apollo I/O Board Assembly Layout

Apollo I/O Board Assembly Terminal Locations

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Apollo I/O Board Assembly Configuration

The DIP switches on the Apollo I/O Board are as follows:

Designator Description Default

SW2 Board AddressLeave at default unless multiple I/O boards are being used.

1 Off2 Off

SW13 Diagnostics / ProgrammingLeave at default

1 Off2 Off3 Off4 Off

AN1 – AN8 Analog Function Select

Use the table below to set the appropriate input ranges.

Switch 1 Switch 2 RangeOff Off 0 – 5 VOn Off 0 – 10VOff On 4 – 20mA

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Digital Input and Output Modules for the I/O board are available as follows:

Description Part Number Voltage Range Max Output Current

Input Impedance Color

DC Input Module 129130 3.3 to 32 VDC 1000 Ohms WhiteDC Output Module 129131 3 to 60 VDC 1.5 Amperes RedAC/DC Input Module 129132 90 to 140 VAC/VDC 28 K Ohms Yellow

AC/DC Input Module 801632 180 to 280 VAC/VDC 75 K Ohms Yellow

AC Output Module 800864 24 to 280 VAC 1.5 Amperes Black

Relay (Dry Contact) Output Module 801633 120VAC / 100 VDC 1.5 Amperes Red

These modules are installed in the I/O 1 – I/O 12 sockets on the I/O board. The picture below shows how a DC Input Relay module would be installed.

The Digital I/O is configured as inputs or outputs in the Apollo System. By default, Digital I/O are configured in the Apollo system as inputs1. Set an I/O as an output by connecting it to the desired Trigger using the “Connect this TRIGGER to a DIGITAL OUTPUT” selection on the Trigger Info screen.

1There is an exception to the “input by default” rule. In the switchboard template, Digital I/O 7 is set by default as an output and connected to the Contactor On trigger used to start and stop the motor.

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ESP Downhole Sensor Interface Layout

ESP Downhole Sensor Interface Assembly Terminal Locations

GE Oil & GasESP

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ESP Downhole Sensor Interface (DSI) Configuration

The switches on the DSI are as follows:

Designator Description Default

SW2

Operating Mode (16 position rotary switch)Note: the board must be powered off and back on after the Operating Mode has been changed.

Should be set based on application.0 Stand Alone Vector VII (non-Apollo) or CTI RTU6 Apollo

SW3 Diagnostics / ProgrammingLeave at default

1 Off2 Off3 Off4 Off

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Apollo HMI Layout

Apollo HMI Terminal Locations (Rear View)

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Apollo HMI Configuration

The DIP switches on the controller are as follows:

Designator Description Default

SW1 Boot SelectLeave at default

1 Off2 On3 On4 Off

SW2 Isolated RS-485 Termination

1 On2 Off3 On4 On

The Expansion Port (COM2) can be configured as RS-232 or RS-485 by installing the appropriate Expansion Port Module. Module part numbers are:

Module Part NumberExpansion Port Module RS-232 129112Expansion Port Module RS-485 800638

Note that the Apollo system comes with the RS-232 port module pre-installed.

The following USB devices have been tested with the Apollo HMI and have been given a part number.

Device Part Number4GByte USB Flash Drive 810280USB to WIFI Adapter 197350USB to 2 Port RS-232 Serial Adapter 197349Right Angle USB Adapter 197351 (allows use of the USB to WIFI Adapter inside plastic door)

Other USB devices that can be used with the Apollo HMI include:

Device Other flash drives Most USB Flash drives will work with the Apollo HMI. USB Keyboard / Mouse Most standard USB Keyboards and mice will work with the Apollo HMI.

Users are strongly discouraged from using any USB device not listed above. Such devices may not work – and could impair system functionality.

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Quick Start Guides / Application Templates

The Apollo Intelligent Control System includes a number of different Application Templates which will help you to set up and configure the Apollo Intelligent Control System for your specific application.

This User’s Manual includes Quick Start Guides for the following different Application Templates:• Switchboard Template (Use For Fixed Speed Motor Controllers and Soft Starts)• Vector VII ESP Basic Template (For Vector VII Variable Speed Drives without Apollo I/O Board)• Vector VII ESP Advanced Template (For Vector VII Variable Speed Drives with Apollo I/O Board)

Selecting An Application Template

On initial power up the Run Status Screen will appear.

If an Application Template has not been loaded, or if an incorrect or outdated Application Template is loaded, the user will need to select the appropriate Application Template and initialize the Apollo Intelligent Control system prior to start-up. Note that you can view the currently installed template’s name and revision using the procedure below.

1) From the Run Status screen press MENU (F3). This will take you to the Main Menu2) From the Main Menu screen press PageDN (F4).

Note: You can view the installed template’s name and revision from this screen.3) Use Next (F5) to highlight System Restoration and press SELECT (F3).4) From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3).5) From the Select Template menu use Next (F5) to highlight the desired Application Template and press SELECT (F3).

a. For Switchboard (Fixed Speed Motor Control) Applications – Select SWB.sbcb. For Vector VII Drive Applications:

• Without an Apollo I/O Board Assembly Included – Select V7basicESP.sbc• With an Apollo I/O Board Assembly Included – Select V7ESP.sbc

6) Select YES to Overwrite Configuration.7) Select YES to Clear the existing Event Log and Data Archives. The LEDs will flash for about 1 minute and the Apollo

system will reboot.

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Quick Start Guides

Application Template Information

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Switchboard Application Template

Equipment Needed (when your application includes a GE Downhole Sensor)Part Part NumberApollo HMI 197144Apollo I/O Board & ESP Downhole Sensor Interface 197207 or 197148 and 197146

Equipment Needed (when your application does not include a GE Downhole Sensor)Part Part NumberApollo HMI 197144Apollo I/O Board & ESP Downhole Sensor Interface 197209 or 197148

Electrical Wiring

For Switchboard Applications with a GE Downhole Sensor refer to Drawing 810624.For Switchboard Applications without a GE Downhole Sensor refer to Drawing 810625.

Note: Not all connections will be made in every application. Digital I/O Modules are not included in the Apollo I/O Board listed above. Order I/O Modules as required. See page 17 for I/O Module ordering information.

General Wiring Table

Apollo HMIFrom ToPower Supply Line (85-265 VAC) Apollo HMI J21-3Power Supply Line Neutral (85-265 VAC) Apollo HMI J21-2Ground Apollo HMI J21-1Apollo I/O Board J106-6 (+24VDC) Apollo HMI J25-6 (+24VDC)Apollo I/O Board J106-5 (GND) Apollo HMI J25-5 (GND)Cable Shield Apollo HMI J25-4 (SHIELD)Apollo I/O Board J106-3 (B) Apollo HMI J25-3 (B)Apollo I/O Board J106-2 (A) Apollo HMI J25-2 (A)

Apollo I/O BoardFrom ToApollo HMI J25-6 (+24VDC) Apollo I/O Board J106-6 (+24VDC)Apollo HMI J25-5 (GND) Apollo I/O Board J106-5 (GND)Apollo HMI J25-3 (B) Apollo I/O Board J106-3 (B)Apollo HMI J25-2 (A) Apollo I/O Board J106-2 (A)Backspin Probe A+ Apollo I/O Board (1) PRB A+Backspin Probe B+ Apollo I/O Board (2) PRB B+Backspin Probe C+ Apollo I/O Board (3) PRB C+Backspin Probe A- Apollo I/O Board (4) PRB A-Backspin Probe B- Apollo I/O Board (5) PRB B-Backspin Probe C- Apollo I/O Board (6) PRB C-Backspin Probe A Shield Apollo I/O Board (7) SHIELD - Jumper (7) to (8)Backspin Probe B Shield Apollo I/O Board (8) SHIELD - Jumper (7) to (8)Backspin Probe C Shield Apollo I/O Board (8) SHIELD - Jumper (7) to (8)Current Transformer CT A+ Apollo I/O Board (9) CT A+Current Transformer CT A- Apollo I/O Board (10) CT A-Current Transformer CT B+ Apollo I/O Board (11) CT B+Current Transformer CT B- Apollo I/O Board (12) CT B-Current Transformer CT C+ Apollo I/O Board 13) CT C+Current Transformer CT C - Apollo I/O Board (14) CT C -PT AC Line Apollo I/O Board (15) PTAC HPT AB Line Apollo I/O Board (16) PTAB H (Jumper to (15) for single PT)PT AC/AB Neutral Apollo I/O Board (17) PTAC NPT AC/AB Neutral Apollo I/O Board (18) PTAC N

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ESP DSI J204-6 (+24VDC) Apollo I/O Board J108-6 (+24VDC)ESP DSI J204-5 (GND) Apollo I/O Board J108-5 (GND)ESP Cable Shield Apollo I/O Board J108-4 (SHIELD)ESP DSI J204-3 (B) Apollo I/O Board J108-3 (B)ESP DSI J204-2 (A) Apollo I/O Board J108-2 (A)Motor Contactor Relay Apollo I/O Board (32) Digital I/O 7 (RUN OUTPUT)Motor Contactor Relay Neutral Apollo I/O Board (31) Digital I/O 7 (RUN OUTPUT)(Optional) Run Pilot Light [Green] Apollo I/O Board (32) Digital I/O 7 (RUN OUTPUT)(Optional) Run Pilot Light Neutral [Green] Apollo I/O Board (31) Digital I/O 7 (RUN OUTPUT)(Optional) Fault Pilot Light [Red] Apollo I/O Board (34) Digital I/O 8 (FAULT OUTPUT)(Optional) Fault Pilot Light Neutral [Red] Apollo I/O Board (33) Digital I/O 8 (FAULT OUTPUT)(Optional) Underload Pilot Light [Amber] Apollo I/O Board (36) Digital I/O 9 (UNDERLOAD OUTPUT)(Optional) Underload Pilot Light Neutral [Amber] Apollo I/O Board (35) Digital I/O 9 (UNDERLOAD OUTPUT)(Optional) Hand Switch Apollo I/O Board (20) Digital I/O 1 (HAND INPUT)(Optional) Hand Switch Neutral Apollo I/O Board (19) Digital I/O 1 Common(Optional) Auto Switch Apollo I/O Board (22) Digital I/O 2 (AUTO INPUT)(Optional) Auto Switch Neutral Apollo I/O Board (21) Digital I/O 2 Common(Optional) Start Switch Apollo I/O Board (24) Digital I/O 3 (START INPUT)(Optional) Start Switch Neutral Apollo I/O Board (23) Digital I/O 3 Common

ESP DSI BoardFrom ToApollo I/O Board J108-6 (+24VDC) ESP DSI J204-6 (+24VDC)Apollo I/O Board J108-5 (GND) ESP DSI J204-5 (GND)Apollo I/O Board J108-3 (B) ESP DSI J204-3 (B)Apollo I/O Board J108-2 (A) ESP DSI J204-2 (A)Downhole Sensor Choke Panel (Ve+) ESP DSI J206-1 (VE+)Downhole Sensor Choke Panel (Ve-) ESP DSI J206-2 (VE-)

Power UpOn initial power up the Run Status Screen will appear.

Selecting The Switchboard Template

1) From the Run Status screen press MENU (F3). This will take you to the Main Menu2) From the Main Menu screen press PageDN (F4).3) Use Next (F5) to highlight System Restoration and press SELECT (F3).4) From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3).5) From the Select Template menu use Next (F5) to highlight SWB.SBC and press SELECT (F3).6) Select YES to Overwrite Configuration.

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System Setup and Operation – Switchboard TemplateThe following describes the typical steps required to set up the Apollo Intelligent Control System for most Switchboard (Fixed Speed Motor Control) applications

1. Activate the Main Menu• The Run Status screen is shown.• Note that the Avg Input Volts, Avg Motor Amps,

and O-Load Bucket are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required..

• Press the MENU (F3) softkey to activate the Main Menu.

2. Activate Log In Screen• The Main Menu has most entries “grayed out” or

disabled because you are not logged in.• Press the SELECT (F3) softkey to enter the Log In

or Log Out screen.

3. Enter the Password• Use the Up and Down arrow button to enter the

password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time).

• Press the OK softkey.

4. Activate the Quick Start menu • The Main Menu is shown.• Use the NEXT and PREV softkeys to highlight the

Quick Start menu.• SELECT the Quick Start menu.

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5. Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the

Quick Start menu.• Use the NEXT and PREV softkeys to highlight Well

Name.• SELECT Well Name.

6. Set the Well Name• Use the Right Arrow to add a letter onto the well

name.• Use the Up and Down arrows to set the name as

desired.• Use the Up Arrow to access letters. Use the Down

Arrow to access symbols and numbers• SAVE the changes when you are done.• Press YES at the Save Change prompt.• Note that it is easier to change names using a

USB keyboard or the Remote User Interface.

7. Set the Site Name• Use the NEXT and PREV softkeys to highlight Site

Name.• SELECT Site Name.• Set and save the Site Name as described for the

Well Name.• The resulting Quick Start menu is shown.• Use the NEXT and PREV softkeys to highlight Set

CT/PT/Xform Ratios.• SELECT CT/PT/Xform Ratios.• Note that the Site Name and Well Name

determine where historical data are saved on a USB flash drive. Data are saved in the folder \Site Name\Well Name\ on the USB flash drive.

8. Set the CT Ratio• SELECT CT Ratio.

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9. Edit the CT Ratio• Use the left arrow as necessary to get the proper

number of digits.• Select a digit by moving the cursor to the left of it .• Change a digit using the Up and Down Arrows.• SAVE the changes when you are done.• Press YES at the Save Change prompt.

10. Set the PT Ratio• SELECT PT Ratio.• Set and Save the PT Ratio as described above for

the CT Ratio.• The resulting Set Ratios menu is shown.• Press the EXIT softkey to return to the Quick Start

Menu.

11. Configure Overload• SELECT Motor Overload.• SELECT any of the overload parameters you

wish to change. Set and Save the parameters as before.

• When finished, press the EXIT softkey to return to the Quick Start menu.

• Notes:• The edit screens include a short description of

the parameter being changed.• The Motor Overload and Motor OverCurrent

values must be set before the switchboard can be started.

12. Configure Underload• SELECT Motor Underload.• SELECT any of the underload parameters you

wish to change. Set and Save the parameters as before.

• When finished, press the EXIT softkey to return to the Quick Start menu.

• Notes:• The edit screens include a short description of

the parameter being changed.• The Motor Underload value must be set before

the switchboard can be started.

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13. Other Trigger Parameters Description• The Motor Underload is the underload detection

threshold.• The Enable Delay is the time after motor startup

for which the limit is not checked.• The Trip Delay is the time an out of limit condition

is tolerated before the trigger is activated.• Restarts / Allowed indicates the number of

restarts that have occurred on this trigger and the total restarts allowed.

• The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults.

• The restart delay is the time delay before attempting a restart.

14. Configure Input Voltage/Current/Power• SELECT Input Voltage/Current/Power.• SELECT any of the Limits you wish to change. Set

and Save the parameters as before.• Press the PageDn softkey to modify limits on the

2nd page of this menu.• When finished, press the PageUp (if needed) and

EXIT softkeys to return to the Quick Start menu.• To change other trigger parameters (enable

delay, trip delay, …), SELECT the trigger name (i.e. Input Over Volt).

15. Configure Downhole Limit• SELECT Downhole Limits.• SELECT any of the Limits you wish to change. Set

and Save the parameters as before.• Press the PageDn softkey to modify limits on the

2nd page of this menu.• When finished, press the PageUp (if needed) and

EXIT softkeys to return to the Quick Start menu.• To change other trigger parameters (enable

delay, trip delay, …), SELECT the trigger name (i.e. IntakePressHigh).

16. Enable AutoStart• AutoStart is disabled (inhibited) by default for

safety. It will need to be enabled for most systems.

• SELECT InhibitAutoStart.• Use the Up and Down Arrows to set the value of

InhibitAutoStart to False. SAVE and acknowledge the change.

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17. Change the Default Password to increase Security (Optional).• SELECT Setup Password Protection• SELECT User Password 1 and edit the password

as desired. SAVE and acknowledge the change.• Notes:

o You’ll need the password to log in later… don’t lose it!

o Log Out of the Apollo system using the Log In or Log Out screen.

o The Apollo system will automatically log out after a period of inactivity.

18. Quick Start Complete• The Quick Start setup is now complete.• Press the EXIT softkey as needed to return to the

Run Status screen.

19. Notes• The Avg Input Volts, Avg Motor Amps, and O-Load

Bucket now read values instead of “???”. The algorithms needed to calculate these values depended on the CT and PT ratios entered in the Quick Start Setup.

• Other Apollo documents are available on the Apollo website.

20. Other Common Functions• All digital inputs are configured as Normally Open

stop switches by default. One or more of these may need to be changed to Normally Closed.

• Analog Option Inputs (on the I/O board) are configured with default names and have their limits disabled by default. One or more of these may need to be configured with a high or low limit.

See Appendix B to learn how to:• Configure a Digital Option

• Configure an Analog Option

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Vector VII ESP Basic Application Template

Equipment Needed (when your application includes a GE Downhole Sensor)Part Part Number

Apollo / Vector VII HMI (only if upgrading from old “Blue Box” HMI) 810283 (810286 if Stainless Steel)

GE Downhole Sensor Interface (only if adding a GE Downhole Sensor 197208 or 197146

Vector VII to Apollo Firmware Upgrade Kit 810643

Equipment Needed (when your application does not include a GE Downhole Sensor)Part Part Number

Apollo / Vector VII HMI (only if upgrading from old “Blue Box” HMI) 810283 (810286 if Stainless Steel)

Vector VII to Apollo Firmware Upgrade Kit 810643

Electrical Wiring

For Vector VII ESP Basic Applications with a GE Downhole Sensor refer to Drawing 810781.For Vector VII ESP Basic Applications without a GE Downhole Sensor refer to Drawing 196984.

Note: Not all connections will be made in every application.

General Wiring Table

Apollo HMI

From To

Power Supply Line (85-265 VAC) Apollo HMI J21-3

Power Supply Line Neutral (85-265 VAC) Apollo HMI J21-2

Ground Apollo HMI J21-1

ESP DSI J204-6 (+24VDC) Apollo HMI J25-6 (+24VDC)

ESP DSI J204-5 (GND) Apollo HMI J25-5 (GND)

Cable Shield Apollo HMI J25-4 (SHIELD)

ESP DSI J204-3 (B) Apollo HMI J25-3 (B)

ESP DSI J204-2 (A) Apollo HMI J25-2 (A)

ESP DSIFrom ToApollo HMI J25-6 (+24VDC) ESP DSI J204-6 (+24VDC)

Apollo HMI J25-5 (GND) ESP DSI J204-5 (GND)

Apollo HMI J25-4 (SHIELD) ESP DSI J204-4 (SHIELD)

Apollo HMI J25-3 (B) ESP DSI J204-3 (B)

Apollo HMI J25-2 (A) ESP DSI J204-2 (A)

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Power UpOn initial power up the Run Status Screen will appear.

Selecting The Vector VII ESP Basic Template

1) From the Run Status screen press MENU (F3). This will take you to the Main Menu2) From the Main Menu screen press PageDN (F4).3) Use Next (F5) to highlight System Restoration and press SELECT (F3).4) From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3).5) From the Select Template menu use Next (F5) to highlight V7basicESP.sbc (if there is no Apollo I/O board included in

the system) and press SELECT (F3).6) Select YES to Overwrite Configuration.

Note: If an Apollo I/O Board Assembly is included you should select the Vector VII Advanced ESP Template (V7 ESP.sbc) and use the Vector VII Advanced ESP Quick Start Guide (see appropriate Section in User Manual).

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System Setup and Operation – Basic ESP TemplateThe following describes the typical steps required to set up the Apollo Intelligent Control System for the Vector VII Basic application (an application where the Vector VII drive has sufficient I/O and the Apollo I/O Board Assembly is not required).

1. Activate the Main menu • The Run Status screen is shown.• Note that the Downhole Amps and Downhole

Volts are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required.

• Use the MENU (F3) softkey to activate the Main Menu.

2. Activate Log In Screen• The Main Menu has most entries “grayed out” or

disabled because you are not logged in. • Press the SELECT (F3) softkey to enter the Log In

or Log Out screen.

3. Enter the Password• Use the Up and Down arrow button to enter the

password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time).

• Press the OK softkey.

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4. Activate the Quick Start menu • The Main Menu is shown.• Use the NEXT and PREV softkeys to highlight the

Quick Start menu.• SELECT the Quick Start menu.

5. Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the

Quick Start menu.• Use the NEXT and PREV softkeys to highlight Well

Name.• SELECT Well Name.

6. Set the Well Name• Use the Right Arrow to add a letter onto the well

name.• Use the Up and Down arrows to set the name as

desired.• Use the Up Arrow to access letters. Use the Down

Arrow to access symbols and numbers• SAVE the changes when you are done.• Press YES at the Save Change prompt.• Note that it is easier to change names using a

USB keyboard or the Remote User Interface.

7. Set the Site Name• Use the NEXT and PREV softkeys to highlight Site

Name.• SELECT Site Name.• Set and save the Site Name as described for the

Well Name.• The resulting Quick Start menu is shown.• Use the NEXT and PREV softkeys to highlight Set

Drive Mode. • SELECT Set Drive Mode.• Note that the Site Name and Well Name

determine where historical data are saved on a USB flash drive. Data are saved in the folder \Site Name\Well Name\ on the USB flash drive.

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8. Set the Manual Frequency Control Mode settings• The Quick Start assumes the use of Manual

Frequency mode, which is the default.• SELECT Manual Frequency Control Mode.

9. Select the Frequency Setpoint• SELECT Freq Setpoint.

10. Edit the Frequency Setpoint• Use the left arrow as necessary to get the proper

number of digits.• Select a digit by moving the cursor to the left of it .• Change a digit using the Up and Down Arrows.• SAVE the changes when you are done.• Press YES at the Save Change prompt.

11. Configure Drive Settings• Press EXIT twice to return to the Quick Start

menu.• SELECT Config Drive Settings• SELECT any of the drive parameters you wish to

change. Set and Save the parameters as before.• When finished, press the EXIT softkey to return to

the Quick Start menu.• Notes:

• The edit screens include a short description of the parameter being changed.

• The PageDn softkey can be used to access more parameters.

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12. Select the Downhole Transformer Ratio• SELECT DHXFormer Ratio and set the transformer

ratio as desired.

13. Configure Drive Overload• SELECT Configure Drive Overload.• SELECT any of the overload parameters you

wish to change. Set and Save the parameters as before.

• When finished, EXIT to the Quick Start menu.• Notes:

• The edit screens include a short description of the parameter being changed.

• The Motor Overload and Motor OverCurrent values must be set before the switchboard can be started.

14. Configure Drive Underload• SELECT Configure Drive Underload.• SELECT any of the underload parameters you

wish to change. Set and Save the parameters as before.

• When finished, EXIT to the Quick Start menu.• Notes:

• The edit screens include a short description of the parameter being changed.

• The Motor Underload value must be set before the switchboard can be started.

15. Configure Downhole Limits• SELECT Downhole Limits.• SELECT any of the Limits you wish to change. Set

and Save the parameters as before.• Press the PageDn softkey to modify limits on the

2nd page of this menu.• SELECT IntakePressHigh to see the other trigger

parameters that can be modified.• Note that each trigger has its own parameters

(Enable Delay, Restarts Allowed, …). Edit each trigger as needed by SELECTing the trigger.

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16. Other Trigger Parameters• Modify as needed.• The Enable Delay is the time after motor startup

for which the limit is not checked.• The Trip Delay is the time an out of limit condition

is tolerated before the trigger is activated.• Restarts / Allowed indicates the number of

restarts that have occurred on this trigger and the total restarts allowed.

• The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults.

• The Restart delay is the time delay before attempting a restart.

• When finished, EXIT to the Quick Start menu.

17. Enable AutoStart• AutoStart is disabled (inhibited) by default for

safety. It will need to be enabled for most systems.

• SELECT InhibitAutoStart.• Use the Up and Down Arrows to set the value of

InhibitAutoStart to False. SAVE and acknowledge the change.

18. Change the Default Password to increase Security (Optional).

• SELECT Setup Password Protection• SELECT User Password 1 and edit the password

as desired. SAVE and acknowledge the change.• Notes:

o You’ll need the password to log in later… don’t lose it!

o Log Out of the Apollo system using the Log In or Log Out screen.

o The Apollo system will automatically log out when the screen goes dark.

19. Quick Start Complete• The Quick Start setup is now complete.• Press the EXIT softkey as needed to return to the

Run Status screen.

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20. Notes• The Downhole Volts and Amps now read

values instead of “???”. The algorithms needed to calculate these values depended on the downhole transformer ratio entered in the Quick Start Setup.

• Other Apollo documents are available on the Apollo website.

21. Other Common Functions• The Vector 7 digital inputs are configured as

Normally Open stop switches by default. One or more of these may need to be changed to Normally Closed.

• The Vector 7 Analog Inputs are configured with default names and have their limits disabled by default. One or more of these may need to be configured with a high or low limit.

See Appendix B to learn how to• Configure a Digital Option

• Configure an Analog Option

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Vector VII ESP Advanced Application Template

Equipment Needed (when your application includes a GE Downhole Sensor)Part Part Number

Apollo HMI (only if upgrading from old “Blue Box” HMI) 810283 (810286 if Stainless Steel)

Apollo I/O Board & GE Downhole Sensor Interface 197207 or 197148 and 197146

Vector VII to Apollo Firmware Upgrade Kit 810643

Equipment Needed (when your application does not include a GE Downhole Sensor)Part Part Number

Apollo HMI (only if upgrading from old “Blue Box” HMI) 810283 (810286 if Stainless Steel)

Apollo I/O Board 197209 or 197148

Vector VII to Apollo Firmware Upgrade Kit 810643

Electrical Wiring

For Vector VII ESP Advanced Applications with a GE Downhole Sensor refer to Drawing 810619.For Vector VII ESP Advanced Applications without a GE Downhole Sensor refer to Drawing 810622.

Note: Not all connections will be made in every application. Digital I/O Modules are not included in the Apollo I/O Board listed above. Order I/O Modules as required. See page 17 for I/O Module ordering information.

General Wiring Table

Apollo HMIFrom ToPower Supply Line (85-265 VAC) Apollo HMI J21-3Power Supply Line Neutral (85-265 VAC) Apollo HMI J21-2Ground Apollo HMI J21-1Apollo I/O Board J106-6 (+24VDC) Apollo HMI J25-6 (+24VDC)Apollo I/O Board J106-5 (GND) Apollo HMI J25-5 (GND)Cable Shield Apollo HMI J25-4 (SHIELD)Apollo I/O Board J106-3 (B) Apollo HMI J25-3 (B)Apollo I/O Board J106-2 (A) Apollo HMI J25-2 (A)

Apollo I/O BoardFrom ToApollo HMI J25-6 (+24VDC) Apollo I/O Board J106-6 (+24VDC)Apollo HMI J25-5 (GND) Apollo I/O Board J106-5 (GND)Apollo HMI J25-3 (B) Apollo I/O Board J106-3 (B)Apollo HMI J25-2 (A) Apollo I/O Board J106-2 (A)Backspin Probe A+ Apollo I/O Board (1) PRB A+Backspin Probe B+ Apollo I/O Board (2) PRB B+Backspin Probe C+ Apollo I/O Board (3) PRB C+Backspin Probe A- Apollo I/O Board (4) PRB A-Backspin Probe B- Apollo I/O Board (5) PRB B-Backspin Probe C- Apollo I/O Board (6) PRB C-Backspin Probe A Shield Apollo I/O Board (7) SHIELD - Jumper (7) to (8)Backspin Probe B Shield Apollo I/O Board (8) SHIELD - Jumper (7) to (8)Backspin Probe C Shield Apollo I/O Board (8) SHIELD - Jumper (7) to (8)Current Transformer CT A+ Apollo I/O Board (9) CT A+Current Transformer CT A- Apollo I/O Board (10) CT A-Current Transformer CT B+ Apollo I/O Board (11) CT B+Current Transformer CT B- Apollo I/O Board (12) CT B-Current Transformer CT C+ Apollo I/O Board 13) CT C+Current Transformer CT C - Apollo I/O Board (14) CT C -PT AC Line Apollo I/O Board (15) PTAC HPT AB Line Apollo I/O Board (16) PTAB H (Jumper to (15) for single PT)

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PT AC/AB Neutral Apollo I/O Board (17) PTAC NPT AC/AB Neutral Apollo I/O Board (18) PTAC NESP DSI J204-6 (+24VDC) Apollo I/O Board J108-6 (+24VDC)ESP DSI J204-5 (GND) Apollo I/O Board J108-5 (GND)ESP Cable Shield Apollo I/O Board J108-4 (SHIELD)ESP DSI J204-3 (B) Apollo I/O Board J108-3 (B)ESP DSI J204-2 (A) Apollo I/O Board J108-2 (A)

ESP DSIFrom ToApollo I/O Board J108-6 (+24VDC) ESP DSI J204-6 (+24VDC)Apollo I/O Board J108-5 (GND) ESP DSI J204-5 (GND)Apollo I/O Board J108-3 (B) ESP DSI J204-3 (B)Apollo I/O Board J108-2 (A) ESP DSI J204-2 (A)Downhole Sensor Choke Panel (Ve+) ESP DSI J206-1 (VE+)Downhole Sensor Choke Panel (Ve-) ESP DSI J206-2 (VE-)

Power UpOn initial power up the Run Status Screen will appear.

Selecting The Vector VII Advanced ESP Template

1) From the Run Status screen press MENU (F3). This will take you to the Main Menu2) From the Main Menu screen press PageDN (F4).3) Use Next (F5) to highlight System Restoration and press SELECT (F3).4) From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3).5) From the Select Template menu use Next (F5) to highlight V7 ESP.sbc (if there is an Apollo I/O board present in the

system) and press SELECT (F3).6) Select YES to Overwrite Configuration.

Note: If an Apollo I/O Board Assembly is not included you should select the Vector VII Basic ESP Template (V7basicESP.sbc) and use the Vector VII Basic ESP Quick Start Guide (see appropriate Section in User Manual).

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System Setup and Operation – Advanced ESP TemplateThe following steps describe the typical steps to set up the Apollo Intelligent Control System for ESP applications that require the Apollo I/O board.

1. Activate the Main menu • The Run Status screen is shown.• Note that the Downhole Amps and Downhole

Volts are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required.

• Use the MENU (F3) softkey to activate the Main Menu.

2. Activate Log In Screen• The Main Menu has most entries “grayed out” or

disabled because you are not logged in. • Press the SELECT (F3) softkey to enter the Log In

or Log Out screen.

3. Enter the Password• Use the Up and Down arrow button to enter the

password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time).

• Press the OK softkey.

4. Activate the Quick Start menu • The Main Menu is shown.• Use the NEXT and PREV softkeys to highlight the

Quick Start menu.• SELECT the Quick Start menu.

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5. Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the

Quick Start menu.• Use the NEXT and PREV softkeys to highlight Well

Name.• SELECT Well Name.

6. Set the Well Name• Use the Right Arrow to add a letter onto the well

name.• Use the Up and Down arrows to set the name as

desired.• Use the Up Arrow to access letters. Use the Down

Arrow to access symbols and numbers• SAVE the changes when you are done.• Press YES at the Save Change prompt.• Note that it is easier to change names using a

USB keyboard or the Remote User Interface.

7. Set the Site Name• Use the NEXT and PREV softkeys to highlight Site

Name.• SELECT Site Name.• Set and save the Site Name as described for the

Well Name.• The resulting Quick Start menu is shown.• Use the NEXT and PREV softkeys to highlight Set

Drive Mode. • SELECT Set Drive Mode.• Note that the Site Name and Well Name

determine where historical data are saved on a USB flash drive. Data are saved in the folder \Site Name\Well Name\ on the USB flash drive.

8. Set the Manual Frequency Control Mode settings• The Quick Start assumes the use of Manual

Frequency mode, which is the default.• SELECT Manual Frequency Control Mode

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9. Select the Frequency Setpoint• SELECT Freq Setpoint1.

10. Edit the Frequency Setpoint• Use the left arrow as necessary to get the proper

number of digits.• Select a digit by moving the cursor to the left of it .• Change a digit using the Up and Down Arrows.• SAVE the changes when you are done.• Press YES at the Save Change prompt.

11. Configure Drive Settings• Press EXIT twice to return to the Quick Start

menu.• SELECT Config Drive Settings• SELECT any of the drive parameters you wish to

change. Set and Save the parameters as before.• When finished, press the EXIT softkey to return to

the Quick Start menu.• Notes:

• The edit screens include a short description of the parameter being changed.

• The PageDn softkey can be used to access more parameters.

12. Select the CT / PT / DHX Ratios• SELECT Set CT/PT/XForm Ratios to display the Set

Ratios menu.• SELECT any of the ratios you wish to change. Set

and Save the parameters as before.• When finished, press the EXIT softkey to return to

the Quick Start menu.

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13. Configure Drive Overload• SELECT Configure Drive Overload.• SELECT any of the overload parameters you

wish to change. Set and Save the parameters as before.

• When finished, EXIT to the Quick Start menu.• Notes:

• Motor Overload and Motor OverCurrent values must be set before the system can be started.

14. Configure Drive Underload• SELECT Configure Drive Underload.• SELECT any of the underload parameters you

wish to change. Set and Save the parameters as before.

• When finished, EXIT to the Quick Start menu.• Notes:

• Motor Underload must be set before the system can be started.

15. Configure Input Power Limits• SELECT Input Voltage/Current/Power.• SELECT any of the Limits you wish to change. Set

and Save the limits as before.• Press the PageDn softkey to modify limits on the

2nd page of this menu.• SELECT Input Over Volt to see the other trigger

parameters that can be modified.• Note that each trigger has its own parameters

(Enable Delay, Restarts Allowed, …). Edit each trigger as needed by SELECTing the trigger.

16. Other Trigger Parameters • Modify as needed.• The Enable Delay is the time after motor startup

for which the limit is not checked.• The Trip Delay is the time an out of limit condition

is tolerated before the trigger is activated.• Restarts / Allowed indicates the number of

restarts that have occurred on this trigger and the total restarts allowed.

• The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults.

• The restart delay is the time delay before attempting a restart.

• When finished, EXIT to the Quick Start menu.

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17. Configure Analog and Digital Options• SELECT Config Analog/Digital Options.• SELECT any of the submenus as needed to

configure the I/O needed on the system.• When finished, EXIT to the Quick Start menu.• Note:

• I/O will vary from system to system. Therefore, this general quick start guide will not provide detailed instructions on how to perform this task. Please see the Other Common Functions to find where further information can be found.

18. Configure Downhole Limits• SELECT Downhole Limits.• SELECT any of the Limits you wish to change. Set

and Save the parameters as before.• Press the PageDn softkey to modify limits on the

2nd page of this menu.• When finished, press the PageUp (if needed) and

EXIT softkeys to return to the Quick Start menu.• To change other trigger parameters (enable

delay, trip delay, …), SELECT the trigger name (i.e. IntakePressHigh).

19. Enable AutoStart• AutoStart is disabled (inhibited) by default for

safety. It will need to be enabled for most systems.

• SELECT InhibitAutoStart.• Use the Up and Down Arrows to set the value of

InhibitAutoStart to False. SAVE and acknowledge the change.

20. Change the Default Password to increase Security (Optional).

• SELECT Setup Password Protection• SELECT User Password 1 and edit the password

as desired. SAVE and acknowledge the change.• Notes:

o You’ll need the password to log in later… don’t lose it!

o Log Out of the Apollo system using the Log In or Log Out screen.

o The Apollo system will automatically log out when the screen goes dark.

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21. Quick Start Complete• The Quick Start setup is now complete.• Press the EXIT softkey as needed to return to the

Run Status screen.

22. Notes• The Downhole Volts and Amps now read

values instead of “???”. The algorithms needed to calculate these values depended on the downhole transformer ratio entered in the Quick Start Setup.

• Other Apollo documents are available on the Apollo website.

23. Other Common Functions• All digital inputs are configured as Normally Open

stop switches be default. One or more of these may need to be changed to Normally Closed.

• Analog inputs may need to be configured and have limits applied.

See Appendix B to learn how to:• Configure a Digital Option

• Configure an Analog Option

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Appendix A – Basic Software Procedures

Setup Motor Overload Protection

The Apollo Intelligent Control System provides 2 types of motor overload protection.

• I2T Motor Overload The I2T overload algorithm protects the motor from heat damage by modeling the heat buildup in the motor. The parameters for setting up the I2T overload are shown on the top half of the Motor Overload setup screen.

• Fixed Threshold / Time Delay Overload The fixed threshold overload algorithm is referred to as Motor OverCurrent in the Apollo system and protects the motor from heat damage by monitoring motor current using a simple thresholding algorithm. The parameters for setting up the overcurrent protection are shown on the bottom half of the Motor Overload setup screen.

Apollo Overload Setup Screen

This document will describe the I2T overload algorithm and provide recommendations for setting up the motor overload protection on the Apollo system.

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I2T Motor Overload Algorithm

The purpose of the motor overload algorithm is to protect the motor from heat damage. The I2T algorithm protects the motor by modeling the heat buildup in the motor.

The graph above shows the time it takes for the system to progress from normal running to an overload as a function of 2 factors:

• Amount of overload: The higher the overload, the faster the system will shut down.• Overload Time Constant: The longer the time constant, the slower the overload will respond.

For example, a system running at 150% of overload threshold with a 120 second overload delay will trip in 70 seconds while a system running a 250% will trip in about 20 seconds.

Changing the OL Delay will change the trip time proportionally. For example, doubling the OL Delay will double the trip time at any overload level.

Advantages of the I2T Motor Overload Algorithm

An I2T overload algorithm is superior to a fixed threshold / time delay algorithm in several respects.

Advantages include:• I2T will tolerate light overloads for quite a while. A well tends to pull more current at startup than at steady state.

When using a fixed threshold / time delay algorithm, users tend to artificially raise the overload limit to accommodate this (for example, by always setting overload to 15% above nameplate) - making the overload less sensitive in steady state conditions. The I2T algorithm can handle the starting current without compromising protection after the current has stabilized. See screenshot below.

• I2T will trip faster on heavy overloads. For example, assume we have a fixed threshold overload with a delay of 30 seconds. The I2T algorithm will trip faster than the fixed threshold algorithm for loads greater than about 210%. See screenshots below.

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• I2T will not forget about the heat buildup just because the load occasionally drops below the overload threshold. In a fixed threshold / time delay algorithm, the timer is reset each time the load drops below the overload value. This could allow a system to run in overload indefinitely and damage the motor. See screenshots below.

The screenshot above simulates a motor that starts at 110% of the motor overload threshold and then the load linearly decreases to 95% of the overload threshold in 5 minutes.

Screenshots of Apollo Overload Simulator showing how overload affects time to overload.Left image illustrates loading at 125% of overload threshold. Right illustrates 250%.

Overload = 110%

Overload = 107%

Overload = 95% Overload = 98% Overload = 104%

Overload = 101%

Overload Occurs Overload Occurs

Overload Occurs Overload Occurs

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The screenshot above illustrates how the overload bucket drains off slowly when the current drops below overload. In this simulation the motor is started at 125% of the overload threshold. The system detects overload in 2 minutes and stops. The

system is restarted 2 minutes later with load still at 125%. The system shuts down almost immediately (as the heat in the motor has not had time to dissipate). The system is restarted a 2nd time 2 minutes later with loading at 100% of overload. As

you can see, at 100% overload the motor temperature is stable.

Load at 100%Overload Occurs

Restart Occurs

Overload Occurs

Overload Occurs

System Restarted Overload Occurs

Load at 100%

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Parameter Descriptions

I2T Parameters

Parameter Description

Motor Overload Current above which the motor is not able to dissipate the heat. The motor must not be run above this value continuously.

OloadStartDelay Time at motor startup for which the motor current is not monitored for overload.

Oload Delay @25%Time at which the motor is allowed to run at current that is 125% of the Motor Overload value. Note that the actual delay for an overload depends on this value and the extent of the overload.

Restarts / Allowed Number of restarts allowed for the motor overload fault.

Restart Delay Delay between an overload fault and a restart.

Fixed Threshold ParametersParameter Description

Motor OverCurrent Current above which the motor should not be allowed to run for a time longer than the trip delay.

Enable Delay Time at motor startup for which the motor current is not monitored for overcurrent.

Trip Delay Time the motor is allowed to run at a current above the Motor OverCurrent before an overcurrent fault is detected.

Restarts / Allowed Number of restarts allowed for the motor overcurrent fault.

Restart Delay Delay between an overcurrent fault and a restart.

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Recommendations for Setting Motor Overload Protection

To change a parameter, use the NEXT and PREVious softkeys to highlight the parameter and press the SELECT softkey. Note that the edit screens provide a description of the parameter being edited.

Recommendations are “in work” and will be includedin the next release of the manual.

Other Resources

See the eLearning module “Apollo Overload Settings” on the Apollo Website.

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Setup Password Protection

It is advisable to setup password protection to decrease the risk of unauthorized changes to the Apollo system. By default, password protection is enabled with a password of 9. In situations where more security is desired, one should set the password to a different value. In this scenario, we’ll increase the security by changing the password to 147.

1. Activate the Main Menu • Press the MENU softkey to activate the Main Menu.

2. Select the Setup Password Protection Menu• Use the NEXT and PREV softkeys to highlight Setup

Password Protection.• SELECT Setup Password Protection to activate the

login screen.• Note that the grayed out items in the Main Menu

indicate that you are note logged in. You will have to log in before changing the password.

• If you are already logged in, the screen shown in step 4 will be displayed.

3. Log in with the Default Password• Press the Down Arrow button 1 time to enter the

default password (9).• Press the OK softkey.

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4. Select User Password 1• Use the NEXT and PREV softkeys to highlight User

Password 1.• Press the SELECT softkey.

5. Change User Password 1• Use the Up, Down, Left, and Right Arrow buttons to

change the password to the desired value, in this case 147.

• Don’t forget the value you program into User Password 1. You’ll need this value to log in later.

• Press the SAVE softkey.• Press the YES when prompted with “Save

Change?”.

6. Log Out to Activate Protection• The password has been changed. However,

you are still logged in. To activate protection immediately, you need to log out.

• Note that log out will occur automatically when the screen timer turns off the screen. If you don’t need to activate the protection immediately, you’re done. Skip on to step 10.

7. Log Out (Optional)• Use the NEXT and PREV softkeys to highlight Log

In or Log Out.• Press the SELECT softkey.

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8. Log Out• Press the Log Out softkey to log out.• Press the OK softkey to acknowledge that you are

now logged out.

9. Verify Log Out• The Main Menu will be shown. You will know that

you are logged out because most of the options are grayed out (disabled).

10. Navigate Back to Run Status• Navigate back to the Run Status screen by

pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Run Status screen pretty soon.

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Export Data to a USB Flash Drive

When the Apollo System detects a USB Flash Drive, the following screen is displayed:

Option File DescriptionGet Archive Files

1Site\Well\Archive\*.arc

Site\Well\Event.Log

3Site\Well\stamp Well.sbc Site\Well\stamp Well.s01

Archive files are binary files that contain the history data for all channels that are being archived. This function will create the archive files on the USB Flash drive if they do not exist there. If the archive files already exist on the USB Flash drive, the files will be updated to include the new archive data. This is the most efficient method for collecting history data – and the preferred method when using the Archive Viewer to view the files.

Archive files can be viewed using the Apollo Amp Chart program or using the Apollo Archive Viewer program. Contact Apollo Support for additional information.

Note that this function also saves the Event Log and Configuration files, making it the only function typically needed to collect Apollo data.

If you need to send files to OKC for problem solving, ZIP all of the files and folders in the Site\Well folder on your flash drive. Send the ZIP file to OKC.

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Get Event File Site\Well\Event.Log The Event file is a binary file that contains the Apollo system event data. Event data includes all data as seen in the Event Log. This function will create the Event.Log file on the USB Flash drive if it does not exist there already. If the Event.Log file already exists on the USB Flash drive, it will be updated to include the new Event data. Event log files can be viewed using the Apollo Archive Viewer program.

4Get Historical Text File

2Site\Well\date and time stamp.csv

The Historical Text file is a text file containing the archived data for all archived channels for a specified period of time at a specified sample rate. See details below on how to specify the historical date and sample rate. The Historical Data Text file can be viewed in Excel.

4Get Event Text File

Site\Well\Event date and time stamp.txt

The Event Log Text file is a text file containing all event data for a specified time period. See details below on how to specify the time period. The Event Text file can be viewed using any text editor (like Notepad or Word).

Get Configuration Files

3WCS\CFG\date stamp Well.sbc and WCS\CFG\date stamp Well.s01

The configuration files are binary files that define the configuration of the system. They cannot be viewed. They can, however, be loaded back into any Apollo system to make it a clone of this system.

Load Configuration

WCS\CFG\date stamp Well.sbc

The Load Configuration function allows the user to select a configuration file and load it into the Apollo system. The configuration files should be placed in the \WCS\CFG\ folder on the USB flash drive.

Get Default Modbus Map

Site\Well\MBDefaultMap.txt The Default Modbus Map file is a text file that shows the default modbus mapping for the system. The default modbus map does not apply if another modbus map has been installed or selected. The Modbus Map file can be viewed using any text editor (like Notepad or Word).

Get Digital IO Report

Site\Well\IO Configuration Report.txt

The Digital IO Report file is a text file that contains all of the digital I/O available in the system. The report includes the I/O name, direction (input or output), and the channel to which the I/O is connected. The Digital IO Report file can be viewed using any text editor (like Notepad or Word).

100ms Trace Files

Site\Well\date and time stamp.csv

100ms trace files are files that contain data on 100ms intervals for about 3.5 minutes before to 3.5 minutes after a trigger is activated. Triggers that activate 100ms trace files to be captured are defined in the Assign Trace Channels menu. This function allows the user to select and save the 100ms trace files to their USB Flash drive. 100ms Trace files can be viewed in Excel.

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Second Screen – Accessed by pressing the Page Dn softkey.

Get Old Config Files

Site\Well\date stamp.sbc Backup files are created once each day if a change has been made to the Apollo configuration. These allow the user to revert the system to a previous configuration using the System Restore menu. This function allows the user to save a backup file onto the USB Flash drive. The Backup file is a binary file and can not be viewed.

Install Modbus Map

*.map(root level of the USB Flash drive)

Modbus remapping files allow the Apollo to mimic other systems when queried by a SCADA host. The Apollo system includes remap files for the Vector 7 and the CTI RTU Standard map. The Install Modbus Map function allows a user to install a new Modbus remapping file onto an Apollo system when one is needed. Modbus remapping files are binary and can not be viewed.

Install Pump File

*.pmp(root level of the USB Flash drive)

The Apollo system contains a database containing the characterization information for the current pumps. As new pumps are created, the Install Pump File function allows them to be added to the system. Pump files are created using the CustomPump Excel spreadsheet. Contact Apollo Support for additional information.

Update Pump Database

Event.lg1, PumpManfact.txt(root level of the USB Flash drive)

The database containing the data for pumps is occasionally updated. This function allows the new database to be loaded into the Apollo system in the field. After updating the pump database, please re-select the pump you are using to ensure the latest pump data is being used.

Notes:1. Site\Well indicate the Site Name\Well Name. This is the path on the USB Flash Disk. These names are defined during

the quick start procedure.2. date and time stamp indicate the start time of the historical log. For example, if the data begins on November 28,

2010 at 4:46PM, the file name will be 28Nov2010-16h46m.csv.3. date stamp is just the date the file was created. For example, 2010-11-30.sbc.4. Use the Get Historical Text File and Get Event File export routines if you (or a customer) wish to review the data in

standard office format (Excel, Word). Note that both of these functions require the user to provide additional data as shown on the following page.

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Historical Data Text File Setup Screen

• Use the PREV and NEXT softkeys to navigate to the various fields on the screen.• Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export. Set the

data interval as desired.• Set any other fields if necessary. • Press the OK softkey to export the data.

Event Log Text File Setup Screen

• Use the PREV and NEXT softkeys to navigate to the various fields on the screen.• Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export.• Set any other fields if necessary.• Press the OK softkey to export the data.

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Locate Software and Template Version

There are several revisions and ratings in the Apollo system that can be viewed from the user interface. These include:• Apollo Software (CPU SoftwareRev)• Template• Drive Chassis Firmware (V7 templates only)• Drive Rating (V7 templates only – drive rated amps)

Apollo Software and Template

Press the MENU softkey to activate the Main Menu. Press PageDn to advance to the next page. The Apollo software revision and Template name (with embedded revision) are shown.

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Drive Chassis Firmware and Drive Rating

Highlight the Config Drive Settings option in the Main menu and press the SELECT softkey. Press the PageDn softkey in the Drive Settings menu. The Drive Model (drive rated amps) and drive firmware revision are shown.

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Control how Data is Displayed on a Graph

1. On a screen with a graph (we’ll use the Run Status screen in this example), select the graph by pressing the NEXT softkey until the graph is displayed with a box around it.

2. Graph a different Parameter Use the NextChn button to graph a different parameter. The parameter name above the graph is the parameter currently graphed. The 2 parameters below the graph can be selected using the NextChn button. Note that changing the parameter to be graphed moves its name above the graph. Pressing NextChn 1 time selects the tank level for graphing.

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3. View Historical or Real-Time Data The images below show a 36 minute graph. To view historical data, press the Left Arrow button (see left picture below). Navigate forward in time by pressing the Right Arrow button. Once you have moved back to the present time, the graph with change to real-time mode (see right picture below). In real-time mode, the graph is updated as new data is collected.

4. Change the Time Scale of the Graph Press the Down Arrow button to make the time scale greater. Press the Up Arrow button to make the time scale smaller. The time scale can vary between 3 minutes and 7 days.

5. Change the Graph Y-Axis Scale Automatic Y axis scaling can be enabled or disabled using the AutoScale softkey. More precise scaling can be achieved by pressing the Graph softkey to access the Graph dialog. This dialog will rarely need to be used but can be used to specify the scaling if the AutoScale function is not providing good results. Use the NEXT and PREV softkeys to select the Scaling fields and use the Arrow buttons to change values as needed. Press the OK softkey to activate the changes you made.

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6. Deselect the Graph The SCREEN and MENU navigation softkeys are not available while the graph is selected. Press the PREV softkey to deselect the graph and restore the SCREEN and MENU softkeys.

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Interpret the Event Log

The Apollo Event Log is a time-ordered list of trigger changes that have occurred in the system. The Event Log is useful when reviewing the performance of the system.

Event Log Details

Basic Information• The current system state is shown in the upper left

corner of the screen.• Newest events are at the top of the log.• The Event Log stores the newest 4095 trigger

transitions.• Log-Only Trigger changes are shown in white.• System State changes are logged in white (they are

log-only triggers) with square brackets around the state.

• When STOP triggers are set (become active), they are shown in red.

• When STOP triggers are cleared (become inactive), they are shown in green.

• Navigate to older or newer events using the Page Down and Page Up softkeys.

• The Page Up softkey will be displayed when there newer events than those shown on the screen.

What’s happening here?• Read the history of what has occurred from the

bottom up. Let’s begin at the Manual Start at 10:30:31.

• Someone pushed the Start button at 10:30:31. The system started the drive.

• At 10:30:33, the system entered [Run Mode 1].• At 10:33:17, the Casing Pressure Hi trigger activated

and caused the system to stop. The value of the casing pressure was 1409.6 and the limit was 1400 (PSI, in this case).

• At 10:33:18, the casing pressure trigger cleared – it became disabled when the drive transitioned to the [Stopping] state.

• At the same time (10:33:18), the system entered the [Stopping] state.

• The drive ramped down and stopped at about 10:33:27. Since the Casing Pressure Hi trigger had restarts assigned, the system transitioned to the [Wait4Restart] state. If no restarts were allowed or if all restarts for this trigger had been used, then the system would go to [Locked Out] instead.

• Note that the system state in the upper left corner of the screen shows both the state (Restart) and the restart countdown timer.

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What’s happening here?• This screen shot was taken just after the system

restarted. Note that the current system state is shown in the upper left corner of the screen.

• At 11:04:11, a log only trigger called RstTimerStart activated to tell the system that the restart countdown had expired.

• The system started and transitioned to the [Run Mode 1] state at 11:04:12.

Drilling Into a Trigger

Another important feature of the Event Log screen is the ability to directly access the Trigger Info screen for any of the displayed triggers. In this example, we’ll “drill down” into the Casing Pressure Hi trigger to learn more about what happened in this event.

Accessing the Trigger Info screen.• Use the PREV and NEXT softkeys to highlight the

trigger you wish to review.• SELECT the trigger.

Trigger Info screen.• The Trigger Info screen appears. From this screen

you can review or even edit any of the parameters associated with the trigger.

• So why is this useful? Suppose the Event Log is showing that the system is going down on Underload quite a lot. And further suppose you determine you should lower the Underload limit a bit. Instead of navigating back through the menus to find the Underload menu, just SELECT the Underload trigger in the Event Log.

• Note that you can also open the Edit Trigger screen for the trigger by pressing the EDIT softkey.

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Appendix B – Advanced Software Procedures

Disable a Trigger

In this example, we will disable the Input Voltage Unbalance trigger that has caused the system to Fault.

1. Press the Triggers softkey to activate the relevant triggers screen.

2. Use the NEXT softkey to highlight the InputVoltUnbal trigger.

3. Press the SELECT softkey to activate the Trigger Info screen. Press the On/Off Softkey to disable this trigger.

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4. Acknowledge the change by pressing the YES softkey.

5. Note that the trigger is now Clr (Clear) and Not In Use anymore. Press the EXIT softkey.

6. The Input Voltage Unbalanced trigger is no longer in use (and not relevant), so it has been removed from the Relevant Triggers screen.

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Configure an Analog Option Channel

It is necessary to configure Analog options in many systems. This procedure will show you how to configure an analog option and set a limit for it in the Apollo Intelligent Control System.

In this scenario, we’ll configure the system for a 4-20 mA pressure sensor capable of measuring 0 – 2000 PSI. The sensor will be used to monitor Casing Pressure and connected to the Apollo I/O board Analog Input 1. The system should shutdown if the Casing Pressure exceeds 1400 PSI.

1. Activate the Main menu • The Run Status screen is shown.• Use the MENU (F3) softkey to activate the Main

Menu.

2. Activate the Analog / Digital Options menu • The Main Menu is shown.• Use the NEXT (F5) and PREV (F1) softkeys to

highlight Config Analog/Digital Options.• SELECT (F3) Config Analog/Digital Options.• Note: If you are not logged on, you will be asked

for the password when you press the SELECT softkey.

3. Activate the Configure Analog Inputs menu • Use the NEXT and PREV softkeys to highlight

Configure Analog Inputs.• SELECT Configure Analog Inputs.

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4. Select the Analog Channel• The pressure sensor is being connected to Analog

Option Channel 1. Use the NEXT and PREV sofkeys to select Analog Opt 1.

• SELECT Analog Opt 1.• Notes

• The analog inputs on the drive chassis (V7 Analog 1 and 2) are configured in the same way as the analogs on the I/O board.

• Not all templates have all the Analog inputs shown. For example, the V7BasicESP template only has the 2 V7 analogs.

5. Activate the Channel Editor• The Channel Info screen for Analog Opt 1 is

shown.• Note that you can change the scaling for the

channel from here. However, you must go to the Edit Channel screen to change the name. Let’s make our changes from the Channel Editor screen.

• Press the EDIT softkey.

6. Edit the Channel as Needed• Use the NEXT and PREV softkeys to select fields

and change them. Change the following:• Change name to Casing Pressure.• Set Units to PSI• Change Span from 1000 to 2000.• Ensure that the 4-20 mA checkbox is

checked.• Press the SAVE softkey and acknowledge the

changes by pressing the YES softkey.• Note that the precision indicates the number

of digits to the right of the decimal point when the channel is displayed. A precision of 1 signifies that the channel will be displayed with a resolution of .1 PSI.

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7. Allow Auto-Renaming of the Triggers• The Apollo system detects that you are changing

the channel name of a channel that has triggers connected. The system asks if you wish to change the trigger names to match the channel name. You usually want to do this.

• Press YES to allow the trigger name to be changed.

• Press YES again when the system prompts for a change to the Low Limit trigger.

• Note that the trigger name will be the channel name with Hi or Lo appended (but limited to 15 characters). Limiting channel names to 13 characters ensures that the entire channel name is part of the trigger name.

8. Calibrate the Channel (Optional)• If the value of the channel can be independently

measured, the channel can be calibrated to more accurately reflect the value.

• Assume we know that the actual Casing Pressure is 453PSI.

• Press the Calibrate softkey to begin calibration.• If you don’t have an independent value, or if you

choose to skip calibration, jump to step 11.

9. Enter the User Measured Value• Use the Up, Down, Left, and Right arrows to enter

the User Measured Value.• Press the Calibrate softkey.• Note that the F4 label (Calibrate) does not appear

until after you change the User Measured value.

10. Notice what’s going on• The channel value now reflects the measured

value. The channel is now calibrated.• Press the OK softkey.

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11. Edit the Casing Pressure Hi Limit• The resulting Channel Info screen is shown. At

this point, the channel is properly configured. All we need to do now is to edit the Casing Pressure Hi Limit.

• Use the NEXT and PREV softkeys to highlight CasingPressuHi.

• SELECT CasingPressuHi..

12. Notice what’s going on• The Trigger Info screen for the Casing Pressure Hi

trigger is shown. • Note that the trigger is shown as “Not In Use”.

The Apollo system is not using the trigger at this point. The system will automatically turn it on when we configure it .

13. Edit the Casing Pressure Hi Limt• Use the NEXT and PREV softkeys to highlight

Limit.• SELECT Limit.

14. Change the Limit• Change the limit to the specified 1400 PSI.• Press the SAVE softkey and then press the YES

softkey to acknowledge the change.• The system will prompt as shown in the picture to

the right. Press the YES softkey to let the system to enable the trigger (set it to IN USE).

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15. Change the Other Trigger Settings• SELECT any other trigger settings you need to

change. In this example, the Enable Delay, Trip Delay, and Restarts Allowed were also changed.

• The Enable Delay is the time after motor startup for which the limit is not checked.

• The Trip Delay is the time an out of limit condition is tolerated before the trigger is activated.

• Restarts / Allowed indicates the number of restarts that have occurred on this trigger and the total restarts allowed.

• The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults.

16. Navigate Back to Run Status• You’re pretty deep in the menus at this point, so I

better make sure you can get back out.• Navigate back to the Run Status screen by

pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Main Menu and Run Status screen pretty soon.

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Configure a Digital Option Channel

It is often necessary to use digital inputs at the well site. This procedure will show you how to configure an input as Normally Closed and to rename it.

In this scenario, we’ll configure a switch connected to the Apollo I/O board Digital I/O 2 to be a Normally Closed switch named “Safety Stop”.

1. Activate the Main menu • The Run Status screen is shown.• Use the MENU softkey to activate the Main

Menu.

2. Activate the Analog / Digital Options menu • The Main Menu is shown.• Use the NEXT and PREV softkeys to

highlight Config Analog/Digital Options.• SELECT the Config Analog/Digital Options.

3. Activate the Configure Digital I/O menu • Use the NEXT and PREV softkeys to

highlight Configure Digital I/O.• SELECT Configure Digital I/O.

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4. Select the Digital I/O• The Safety Switch is connected to the

Digital Option 2. Use the NEXT and PREV sofkeys to select EIO Dig.2-Digital Opt 2.

• SELECT EIO Dig.2-Digital Opt 2.

5. Activate the Digital I/O Editor• The Digital IO Info screen for Digital Opt 2

is shown.• Note that you can change the I/O to a

Normally Closed (NC) input from here. However, you must go to the Edit Dig. I/O screen to change the name. Let’s make our changes from the Digital I/O Editor screen.

• Press the EDIT softkey.

6. Edit the I/O Name as Needed• Use the NEXT and PREV softkeys to select

the Name field.• Use the arrow keys to change the name

as desired. Note that it is much easier to change names using an external USB keyboard or the Remote User Interface.

• Press the SAVE softkey and acknowledge the changes by pressing the YES softkey.

7. Allow Auto-Renaming of the Trigger• The Apollo system detects that you are

changing the channel name of a channel that has 1 or more triggers (limits) on it. The system asks if you wish to change the trigger names to match the channel name. You usually want to do this.

• Press YES to allow the trigger name to be changed.

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8. Press Exit to return to the Digital IO Info screen.

9. Notice what’s going on• The Digital Input name has been changed

to Safety Stop.• Use the NEXT and PREV softkeys to

highlight N.O./N.C..• SELECT N.O./N.C.

10. Set the I/O for Normally Closed.• Use the Check Mark (F4) softkey to set

check the Norm. Closed checkbox.• Press the SAVE softkey and then press the

YES softkey to acknowledge the change.

11. Navigate Back to Run Status• Notice that the I/O now has the

appropriate name and is Normally Closed.• You’re pretty deep in the menus at this

point, so I better make sure you can get back out.

• Navigate back to the Run Status screen by pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Main Menu and Run Status screen pretty soon.

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Add a Digital Output to a Trigger

Occasionally, it is necessary for the Apollo system to communicate information to the outside world. One way to do that is through a digital output. This document will show you how to connect a digital output to an Apollo trigger.

In this scenario, we’ll configure an output to turn on a beacon when the system is Locked Out. The output will be normally open and should close when the system is in a Locked Out state.

1. Find the Trigger • This may be the hardest part of the task – find the

trigger we want to connect to.• We want the digital output to be active when the

system is in the Locked Out state – that is, when the trigger named Locked Out is active.

• A good place to find “state” triggers like Locked Out is in the Event Log.

• Use the EventLog softkey to activate the Event Log screen.

• See Note 1 at end of document for hints on finding a trigger.

2. Select the “Locked Out” Trigger • The Event Log screen is shown.• Use the NEXT and PREV softkeys to highlight

[Locked Out], the locked out state trigger.• SELECT the Locked Out trigger to activate the

Trigger Info screen.

3. Select the Connect to a Digital Output function. • Use the NEXT and PREV softkeys to highlight

Connect this TRIGGER to a DIGITAL OUTPUT.• SELECT Connect this TRIGGER to a DIGITAL

OUTPUT.

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4. Select the Digital I/O• The beacon is being connected to Digital Output

8. Use the PREV and NEXT softkeys to highlight Digital Option 8.

• Oops! Digital Option 8 is defined as an input! Don’t worry with that. Apollo knows we’re hooking it to a trigger, so it’ll change it into an output automatically! (But you’ll still need to put an output relay module in the I/O board.)

• SELECT EIO Dig.8-Digital Opt 8.

5. Choose the Output Type• Apollo has converted Digital Option 8 into an

output and connected it to the Locked Out trigger. We need to select the type of output it is.

• Normally Closed – the relay is normally closed and then opens when the trigger is activated.

• Normally Open – the relay is normally open and then closes when the trigger is activated.

• Since we need a normally open relay, press the NO softkey.

6. Verify the Configuration• OK, so we’re really done at this point. But note

that you can easily verify that that the Output is connected correctly.

• Note that 2 lines below the highlighted line you can see that Digital Output 8 is tied to the Locked Out trigger. The state of the output is 1 (closed), which is correct since the Apollo is in the Locked Out state.

7. Let’s look a little more• Use the NEXT and PREV softkeys to highlight the

Digital Output line as shown in the picture at right.• Press the SELECT softkey.

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8. Review the Digital IO Info Screen.• From the Digital IO Info screen we can review the

state and configuration of the output.• The output is tied to the Locked Out trigger.• The state of the trigger it Set.• The Digital Output is a Normally Open (N.O.) type.

9. Navigate Back to Run Status• Navigate back to the Run Status screen by

pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Run Status screen pretty soon.

Note 1: Finding a specific trigger can be pretty challenging. Here are some places to look for a trigger:• Event Log• Relevant Triggers screen • Channel Info screens for channels that affect the trigger.

(i.e. if you are looking for the downhole motor temperature high trigger, you could click on the Motor Temp channel label anywhere it can be found.)

• In Use Triggers screen (Use the Next Type button in the Triggers to look at different kinds of triggers.)

• Special triggers are at fixed locations and can be located in the Advanced Trigger Config menu (Main Menu -> Page Down -> Advanced Trigger Config). A list of the special triggers is included in Appendix D of this manual.

• Feel free to contact the Apollo Engineering team if you need assistance.

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Customize a Data Display Screen

The Apollo screens are set up based on the standard templates. Actual field configurations, however, may change the optimal data to be displayed on the screen.

The information displayed on Apollo data display screens may be customized to better match the need in the field.

In this example, we will be changing the Run Status screen so that an analog option (Tank Pressure on I/O input 1) is displayed instead of the SmartGuard Intake Pressure.

1. Highlight the Screen Name • Use the NEXT and PREV softkeys to highlight the

screen name.

2. Enter Screen Edit Mode • Press the SELECT softkey.

3. Log In if Necessary • If prompted, enter the password and log in.• Now the Run Status screen is in Edit mode.

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4. Select the Field to be Changed• We are changing the Intake Pressure display to be

Tank Pressure.• Use the PREV and NEXT softkeys to highlight

Intake Pressure.• Press the SELECT softkey.

5. Choose the Object you wish to Display• Use the left drop-down box to the object type you

wish to display. Options include Channel, Trigger, Manual Parameter, Digital IO, … Most of the time you will choose Channel.

• Since we are displaying a Channel (Tank Pressure), just leave the left drop-down box alone.

• Use the List softkey to view the list of channels.• Use the Up and Down arrows to select the Tank

Pressure channel.

6. Save the Selection• Press the SAVE softkey to save the change you

made.

7. Review the Change• You can see that Tank Pressure is now displayed

on the screen.

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8. Turn Off Screen Edit Mode• Use the PREV and NEXT softkeys to highlight the

screen name.• Press the End Edit softkey.

9. Move Highlight back to Home• Press the Home softkey.

10. Operation Complete• However, you may want to have the Tank Pressure

graphed. We’ll walk on through that procedure.• Use the PREV and NEXT softkeys to highlight the

graph area.

11. Select a Different Channel to Graph• Press the NextChn softkey as needed until the

Tank Pressure graph is displayed.• Note that the channel being graphed is displayed

above the graph. As you press the NextChn softkey, the 3 channels that can be graphed (those above and below the graph) are rotated through the top position.

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12. Exit the Graph• Use the PREV softkey to move the highlight off of

the graph.

13. Operation Complete• The final Run Status screen is shown.• The SmartGuard Intake Pressure has been

replaced by the Analog Option 1 Tank Pressure.• The graph has been adjusted such that the Tank

Pressure is being graphed.

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Appendix C – Full Installation of Apollo Software

Use the following procedures to do a full installation of the Apollo Intelligent Control System – over an existing Apollo system or a Vector VII HMI system.

A full installation is comprised of the following steps:1. Install Apollo and Select Template2. Set Apollo for Vector VII Multi-Inverter Drive (only for Multi-Inverter “double door” drives)3. Reset Drive to Defaults4. System Setup and Operation

Install Apollo and Select TemplateThis procedure describes how to install the Apollo software and select an application template.

You will need the Apollo software installed on a USB flash drive to complete this procedure.

1. Power the system off.2. Insert the USB flash drive containing the Apollo

software.3. Power on the system.4. When the 3 LEDs on the front of the OCP begin to flash,

press and hold the F1 button. Release the F1 key when a white window appears showing that files are being copied.

Note: Early versions of the Operator Control Panels installed on Vector VII drives may not recognize the F1 key in step 4. If the window showing files being copied does not appear and the Vector VII control program executes, do the following before continuing with step 5.

Navigate to the Maintenance Menu and execute the Upgrade Firmware function. • Press Menu.• Select Log In and press OK.• Enter password (default is 3333) and press OK.• Select Maintenance and press OK.• Select Upgrade Firmware and press OK.• Press OK when prompted.

5. When the operation is complete, power off the system. Wait until the screen goes down and then wait an additional 10 seconds.

6. Power on the system.

The screen at right will appear.

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7. Use the NEXT softkey to highlight Select Application Template. Press the SELECT softkey.

8. Highlight the desired Template and press the SELECT softkey. In this example, the V7basicESP template is selected.

9. Press the YES softkey to confirm the operation.

10. Clearing the Event Log and Data Archives is recommended after loading a new template.

Press the YES softkey to confirm the operation. The LEDs will flash while the operation is in progress.

The operation will take about 1 minute. Do not power off the system. The system will automatically reboot when the operation is complete.

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Reset Drive To DefaultsWhen the Apollo software is first loaded onto a Vector VII drive, the drive should be set to defaults. This procedure will show you how to set the drive to default.

Note:• Communications between the Apollo software and the

drive chasis must be established before this procedure is run. Ensure that the drive state in the upper left corner of the Run Status screen is NOT “No Drive Comm”.

1. Navigate to the 2nd page of the Drive Settings screen using the following selections: MENU à Config Drive Settings à PageDn

2. Highlight the UseDriveDefault option.

3. Press the SELECT softkey to edit the UseDriveDefault value. Change the value from False to True.

Press the SAVE softkey and Confirm the changes.

Wait at least 30 seconds. Then power the drive off and wait until the screen goes dark. Wait an additional 10 seconds and turn the drive power back on.

The procedure is successful if no errors are displayed during the 30 second wait.

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Set Apollo for Vector VII Multi-Inverter DriveThe Apollo Vector VII templates are set up to work with the Single Inverter drives by default. To set up the Apollo system with the Multi-Inverter Vector VII drives, follow this procedure.

After loading a Vector VII template (SPS, ESP, Basic ESP) into a Multi-Inverter drive, the drive status will show “No Drive Comm”.

1. Navigate to the 2nd page of the Drive Settings screen using the following selections: MENU à Config Drive Settings à PageDn

2. Navigate to the Setup Drive Port screen by highlighting Setup Drive Port and pressing the SELECT softkey.

3. Highlight Drive Port # and press the SELECT softkey. Change the comm. port to 2.

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4. Press the SAVE softkey and Confirm the changes. Use the NEXT softkey to highlight the Config Serial Ports.

5. Press the SELECT softkey to display the Port Config screen.

6. Press the NEXT softkey to highlight “Use this port to connect to a Modbus MASTER or SCADA”. Use the Up arrow to change the selection to “Use this port to poll SLAVE DEVICES”.

7. Press the SAVE softkey and Confirm the changes.

Power the drive off and wait until the screen goes dark. Wait an additional 10 seconds and turn the drive power back on. The procedure is successful if the drive status field does not say “No Drive Comm”.

Note that it may take 5 – 10 seconds before the drive transitions from “No Drive Comms” to another state (probably “Locked Out”).

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Appendix D – TriggersThe trigger is the heart of the Apollo Intelligent Control System. It is also the most complex of the system elements. The purpose of this document is to provide you with an understanding of trigger theory and operation, as well as provide a Cheat Sheet that you can hold on to for reference in the future.

Trigger Definition

Triggers are used to make decisions that affect the state of the motor controller (MC). For example, a High Limit trigger tests the value of a channel against a limit. If the limit is exceeded the trigger is activated (set) and the system state is affected.

Examples of Triggers:

• Tank Level High Trigger - Starts motor if a tank level exceeds the trigger limit (sometimes referred to as setpoint or threshold).

• Intake Pressure Low Trigger - Stops the motor if the downhole pump intake pressure is less than the trigger limit.

Trigger Logic Flowchart:

Trigger Logic

?Is Trigger Enabled in Current MC

State?

?EnableDelay

Satisfied?

Set the TriggerPerform Trigger Action

(Stop, Hold, etc.)Start Restart TimerCheck for Lock Out

?CurrentValue

ExceedsThreshold

?

?Trip

DelaySatisfied

?

Yes Yes Yes

Yes

?ResetDelay

Satisfied?

No

No

No

No

Clear the Trigger Yes

No Change

No

?Is

TriggerCurrently

Set?

Yes

No

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Basic Structure of a Trigger

Item DescriptionName Name of the trigger.

Trigger Type The type of trigger. The Trigger Type determines the condition that causes the trigger to be activated (SET). The Trigger Types are described below.

Trigger State

The current state of the trigger. Basically, a trigger is either clear (all conditions specified in the trigger description have not been met) or set (all of the conditions specified in the trigger description have been met). The Trigger States are described below.

Limit The allowed limit that the current value of the trigger’s input channel is being compared to. Sometimes referred to as the trigger setpoint or trigger threshold.

Action The action that is performed when the trigger transitions to the set state. See a list of the Trigger Actions below.

Enable States Motor Control states in which the trigger is enabled. See Enable States below.

Enable Delay The time for which the trigger is not checked (and will not be activated) after the motor control state transitions from a not enabled state to an enabled state.

Trip Delay (Set) Time to tolerate the trigger’s input channel exceeding the limit before the trigger transitions to the set state.

Trip Delay (Clear) The time the trigger conditions must remain unmet before a set trigger will transition to clear.

Restarts / AllowedThis field holds 2 numbers. The number of restarts that have been attempted on this trigger (automatically generated) and the number of allowed restarts. Set the number of allowed restarts to 0 to disable restarts for this trigger.

Restart Delay Delay before attempting to restart the well.

Restart Delay Start

Determines the time from which the Restart Delay begins. Options are Starts when Set (the restart countdown begins when the trigger transitions to the set state) and Starts when Clear (the restart countdown begins when the trigger transitions to the clear state).

Trigger Types (basic)

“Basic” Trigger Types are appropriate for at least 90% of the triggers that will need to be field configured. These types are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. See Addendum 1 for a full list of Trigger Types.

Action(User Level)

Description

Is ON or SET(Basic)

Activates when the Source 1 digital channel is ON. This type of trigger is added when the user Adds a Trigger to a digital channel from the Channel Info screen.

Is LESS THAN(Basic)

Activates when the Source 1value is less than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.

Is GREATER THAN(Basic)

Activates when the Source 1 value is greater than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.

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Trigger States

Trigger State Color Scheme(text color) Description

Clr-Not In Use GrayThe trigger is not in use in this template (or has been disabled by a user). This trigger will never affect the motor control state machine.

Clr-No Init. Gray

The trigger has not been initialized. This indicates that it depends upon a channel or another trigger that has not been initialized. Navigate to the Trigger Info screen to trace back to the channel or trigger that is not yet initialized.

Clr-Not Enabled Gray

The trigger is not enabled in the current motor control state. Triggers that are not enabled are always considered clear (not activated). For example, many triggers associated with a drive running are not enabled in the Stopped states.

Clr-Locked Out Red This trigger is now clear – but it was active and is the trigger that caused the motor control state to be locked out.

Clr – TrpDly min:sec YellowThe trigger is now clear but the set condition has been met. The trigger will be activated (set) when the trip delay has been satisfied.

Clr-Rstrt: min:sec Yellow

The trigger is now clear and is counting down to attempt a restart. If several of these triggers are active at the same time, the well will not start until all of them have completed their restart times.

Clear PurpleThe trigger is enabled (the motor control is in a state that has been checked in the “Enable States” and the conditions have not been met to activate (set) the trigger.

Set Yellow All conditions have been met and the trigger is active (set).

Trigger Actions (basic)

“Basic” Trigger Actions are appropriate for at least 90% of the triggers that will need to be field configured. See Addendum 2 for a full list of Trigger Actions.

Action(User Level)

Color Scheme(background) Description

Logic Only(Basic) Brown

The trigger has no effect on the motor control state machine and is not logged. The Logic Only trigger can be used as an input to other (derived) triggers.

Log Only(Basic) Dark Purple The trigger has no effect on the motor control state machine

but is logged in the Even Log.

STOP->FAULT(Basic) Red

The trigger will cause the motor to stop. On drives, the motor will stop according to the normal acceleration / deceleration times. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out.

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Enable States

Enable State Description

STOPPED StatesCheck if you wish the trigger to be enabled when the drive is stopped. Stopped motor control states include Initializing, Locked Out, Fault, No Restart, Hold, and Restart. See Note 1.

Prepare2StartCheck if you wish the trigger to be enabled during the startup sequence. The motor control state associated with this is Prep to Start (non ESP templates) or Wait Backspin (ESP templates).

STARTING State Check if you wish the trigger to be enabled during the STARTING state.

RUN MODE 1

Check if you wish the trigger to be enabled when the drive is in RUN MODE 1.Note that you can use the different run modes to have different active triggers… i.e. you can create multiple underload triggers and have them enabled in different run states to better protect your system.

RUN MODE 2 Check if you wish the trigger to be enabled when the drive is in RUN MODE 2.RUN MODE 3 Check if you wish the trigger to be enabled when the drive is in RUN MODE 3.

Note 1:If a trigger has been enabled in all states AND has an enable delay set, then it will be disabled in the STOPPED States.

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Trigger Screens

Trigger Info ScreenTrigger parameters that can be edited from this screen are:• Trigger Limit• Trigger Action• Enable Delay• Trip Delay• Restarts Allowed• Restart Delay• The trigger can also be disabled (Not In Use) or re-

enabled using the On/Off softkey.

Edit Trigger ScreenAll trigger parameters can be edited from this screen.• Trigger Name• In Use (trigger enabled / disabled)• Trigger Limit• Enabled States• Enable Delay• Trigger Action• Restarts Allowed• No Log on Clear – check this box if you don’t wish for

the trigger to be logged when it transitions from Set to Clear.

• Restart Delay• Restart Delay Start• Trip Delay (Set)• Trip Delay (Clear)Notes:• The grayed out areas of the Edit Trigger screen (where

the channel and trigger type are set) are only access from user level 3 or higher for most triggers. Some of these fields are available on the digital and analog option triggers – allowing the installer level user the ability to configure advanced trigger types.

• One way to read the Edit Trigger screen is to follow it like a narrative. The Motor Temp High trigger will be set (activated) if the Motor Temp is greater than 240 degF. The trigger is enabled in all states and will stop the system when activated.

Note that some triggers are predefined in the Apollo system and cannot be modified. See Addendum 3 for a list of these Special Triggers.

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Addendum 1 – Trigger Types (full list)

“Basic” Trigger Types are appropriate for at least 90% of the triggers that will need to be field configured. These types are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. “Advanced” Trigger Types should not be used without direction from engineering or until advanced training courses are completed.

Action(User Level) Description

SET Whenever ENABLED(Advanced)

Activates whenever the motor control is in a state that has been enabled (has a check mark by it ).

Is ON or SET(Basic)

Activates when the Source 1 digital channel is ON. This type of trigger is added when the user Adds a Trigger to a digital channel from the Channel Info screen.

Is LESS THAN(Basic)

Activates when the Source 1value is less than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.

Is GREATER THAN(Basic)

Activates when the Source 1 value is greater than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.

Is EQUAL TO(Advanced) Activates when the Source 1 value is equal to the limit.

LESS THAN or = TO(Advanced) Activates when the Source 1 value is less than or equal to the limit.

GREATER or = TO(Advanced) Activates when the Source 1 value is greater than or equal to the limit.

AND(Advanced)

Activates when the logical and of Source 1 and Source 2 is TRUE. (i.e. both inputs are TRUE)

OR(Advanced)

Activates if the logical or of Source 1 and Source 2 is TRUE. (i.e. either of the inputs are TRUE)

AND (block from 1 to 2)(Advanced)

Activates when the logical and of all the triggers between Source 1 and Source 2 is TRUE.Only use advanced trigger types under direction from engineering!

OR (block from 1 to 2)(Advanced)

Activates when the logical or of all the triggers between Source 1 and Source 2 is TRUE.Only use advanced trigger types under direction from engineering!

Internal Trigger(Advanced) Only use advanced trigger types under direction from engineering!

External Trigger(Advanced) Only use advanced trigger types under direction from engineering!

Is SET, Cleared on(Advanced)

Activates when Source 1 is SET. Clears when Source 2 is SET. Only use advanced trigger types under direction from engineering!

Is SET or Counting(Advanced)

Activates if Source 1 is SET or is counting down for a restart.Only use advanced trigger types under direction from engineering!

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Addendum 2 – Trigger Actions (full list)

“Basic” Trigger Actions are appropriate for at least 90% of the triggers that will need to be field configured. These actions are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. “Standard” Trigger Actions may be necessary in a small number of situations – like implementing tank level control from an ESP template. “Advanced” Trigger Actions will rarely be used by the field engineer.

Action(User Level)

Color Scheme(background) Description

Logic Only(Basic) Brown

The trigger has no effect on the motor control state machine and is not logged. The Logic Only trigger can be used as an input to other (derived) triggers.

Log Only(Basic) Dark Purple The trigger has no effect on the motor control state machine

but is logged in the Even Log.

STOP->FAULT(Basic) Red

The trigger will cause the motor to stop. On drives, the motor will stop according to the normal acceleration / deceleration times. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out.

STOP->HOLD(Standard) Red

The trigger causes the motor control to stop the motor without issuing a fault or a lockout. In the hold state, a trigger with the START Motor action can cause the motor to start.

STOP->Timer Block(Advanced) Red

The trigger causes the motor control to stop the motor AND will restart only on that trigger’s restart timer. The system will not allow manual starts to override the timer.

HOLD in Prestart(Standard) Blue

The trigger will cause the motor control to wait in the Prestart state. The motor control will remain in the Prestart state until the trigger is cleared (and then the motor will be started) or until another trigger causes a transition to the fault or lockout state. The HOLD in Prestart trigger is usually used as a permissive for running the system.

START Motor(Standard) Green The trigger will cause the motor to start IF the motor control is

in the HOLD state.

Go to Run State 1(Advanced) Dark Green The trigger will cause the motor control to transition to Run

Mode 1. Go to Run State 2(Advanced) Dark Green The trigger will cause the motor control to transition to Run

Mode 2. Go to Run State 3(Advanced) Dark Green The trigger will cause the motor control to transition to Run

Mode 3.

Clear LockOut(Advanced) Dark Green

The trigger will clear any lockout and allow the motor control to begin counting down for a restart (if any trigger have any restarts remaining).

Save 100ms Trace(Advanced) Dark Green

The trigger will activate the 100ms trace function. This function saves all channels defined on the Trace Channels screen at 100 ms intervals from approximately 3 minutes before the trigger enters the set state to 3 minutes after the trigger enters the set state.

Latched Logic(Advanced) Brown

The trigger when set will stay set until a “Clear Latches” trigger is set. Note that the Latched Logic trigger has no effect on the motor control – but can be very used as an input when creating derived trigger.

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Clear Latches(Advanced) Dark Green

The trigger when set will clear all “Latched Logic” triggers. Note that the Clear Latches trigger has no effect on the motor control.

E-STOP->FAULT(Advanced) Red

Only for drives.The trigger will cause control of the motor to immediately cease, allowing the motor to coast to a stop. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out.

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Addendum 3 – Special Triggers

Internal TriggersThese triggers are set or cleared by logic built in to the software.

201 EIO 1 Comm Fail Com Failure with IO board 202 SG Comm Fail Com Failure with DH Tool Surface System203 Drive Comm Fail Com Failure with Drive Chasis 204 EIO 2 Comm Fail Com Failure with IO board #2 219 Self-Stop The drive (or motor) has stopped without being commanded to do so. 220 Self-Start The drive (or motor) has started without being commanded to do so.221 Remote Start Motor was started by SCADA or Remote User. 222 Manual Start Motor was started manually.223 Rst Timer Start Motor was started by auto-restart timer.224 Triggered Start Motor was started by a trigger.225 Start Failed The drive (or motor) failed to start after being commanded to do so.226 Stop Failed The drive (or motor) failed to stop after being commanded to do so.228 Remote Stop Motor was stopped by SCADA or Remote User. 229 Group Shutdown Motor was stopped by SCADA Group Shutdown Command.244 PwrFail SysStop The System was shut down by power failure.245 Warm Start The System was restarted with memory retained.246 Cold Start The System was restarted with Event Logs and History erased.247 Any Fault A fault caused the motor to be stopped. Latched until cleared.248 Remote Lockout The System has been Locked-Out by SCADA or Remote User.249 Local Lockout The System has been Locked-Out locally.255 Watchdog Reset The System had to be restarted due to a hardware or software failure.

Motor Control State TriggersAt any given time, only one of the following triggers will be set to indicate the current state of the system.

230 [No IO Comm] Initial State—Cannot communicate with motor-controlling device. 231 [ Locked Out ] System is locked out and will not restart automatically.232 [Stopped-FAULT] Motor is stopped and will not restart because a fault is active.233 [No Auto Start] Motor is stopped, no fault is active but auto-restarts are not enabled.234 [Stopped--Hold] Motor is stopped, holding for a start request.235 [Wait4Restart ] Motor is stopped, counting down to automatically restart.236 1[Pre-start Hold] Checking for any “Pre-start hold” triggers. 237 [ Starting ] Motor has been commanded to start.238 [ Run Mode 1 ] Running in Mode 1.239 [ Run Mode 2 ] Running in Mode 2.240 [ Run Mode 3 ] Running in Mode 3.241 [ Stopping ] Motor has been commanded to stop.

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Appendix E – SCADAThe Apollo Intelligent Control System supports Supervisory Control and Data Acquisition (SCADA) over both serial (RS-232 / RS-485) and Ethernet connections. A comprehensive mapping of control, configuration, and data acquisition registers is provided. This map is referred to as the Apollo Default map.

The Apollo system also supports re-mapping allowing custom maps to be created. Currently, there are 2 Custom maps preinstalled on the Apollo system.

Communication configuration is done using the Communication Parameters menu. This menu is accessed from the Run Status screen as follows:

MENU à System Setup Parameters à Communication Parameters

The Communication Parameters menu is shown below:

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Serial SCADA

The Apollo Intelligent Control System supports SCADA over RS-232 and RS-485 communications channels using the Modbus RTU communication protocol.

All serial ports not used for polling the variable speed drive chassis, the Apollo I/O board, or the Apollo ESP Downhole Sensor board are configured as SCADA ports by default. These ports include COM2, COM5 (on a USB to Serial Adapter) and COM6 (on a USB to Serial Adapter).

To modify the configuration of a serial SCADA port, select Config Serial Ports and then the desired port. COM2 will be the serial port most often used for SCADA. The Port Config screen for COM2 is shown below.

The port type is “Use this port to connect a Modbus MASTER or SCADA” designates this port as a SCADA port. It can be changed to “Use this port to poll SLAVE DEVICES” if it is needed for polling a device. For example, in multi-inverter Vector VII drives, COM2 is used to poll the drive. See “Set Apollo for Vector VII Multi-Inverter Drive” for details. Note that the system must be powered off and back on after the port type is changed.

Configure the Modbus Address, and communication parameters as needed. Typically, a user may need to adjust the modbus address and baud rate values. Stop bits and parity will very seldom require adjustment. RTS AUTO RS485 is the default value for the RTS configuration and should be left at that setting.

Note that COM2 is an RS-232 serial port by default. It can be changed to an RS-485 port using the RS-485 Expansion Port Module.

The Monitor checkbox allows a user to monitor SCADA communications with the Apollo Remote User Interface.

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Network SCADA

The Apollo Intelligent Control System supports SCADA over a network connection using the Modbus/TCP and Modbus RTU over TCP protocols. A network communication channel to the internet must be provided. Adjust the IP Address and DHCP Enable parameters as needed to establish communication with the provided network.

Two network ports are provided.• The Modbus/TCP protocol is accessed on TCP/IP port 502. • The Modbus RTU over TCP protocol is accessed on TCP/IP port 10001.

Note that the Modbus slave address is not used in the Network SCADA protocols.

Default Map

The Apollo Default map includes a full complement of registers for controlling, configuring, and monitoring the Apollo Intelligent Control System. The Default map is template dependent. Note that users may elect to change the names of various data parameters during configuration (i.e. Analog Option 1 may be changed to a system specific name – like Casing Pressure). The Default map can be exported from any Apollo system using a USB flash drive (see Export Data to a USB Flash Drive in this manual). Note: Although the maps are template dependent, they are as compatible as possible with each other. In other words, if a parameter exists in multiple templates, it will be at the same address in all of those templates.The default map for the Vector VII ESP template is included at the end of this Appendix.

The Apollo Default map is recommended for all new installations. A custom map may be desired in situations where an Apollo system is replacing another system in which SCADA monitoring is already present.

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Preinstalled Custom Maps

The Apollo Intelligent Control System comes with 2 custom SCADA maps pre-installed. These include:

• Vector VII Map – this map mimics the Vector VII SCADA map as shown in the Vector VII User’s Manual.• CTI VSS Map – this map mimics the VCS-1800 VSS firmware Standard Modbus map.

Notes: • Utilization of a custom map disables the default map. Only the registers defined in the custom map are available.• The Apollo Default map is recommended for all new installations. A custom map may be desired in situations where

an Apollo system is replacing a Vector VII or CTI in which SCADA monitoring is already present.

Activate a custom map by selecting the Install Modbus Map entry in the Communication Parameters menu. De-activate a custom map by selecting the Uninstall Modbus Map entry in the Communication Parameters menu.

To determine if a custom map is activated, select the Uninstall Modbus Map entry in the Communication Parameters. If a custom map is active, it will appear in the list. If not custom map is active, a dialog will appear that states “No items in the requested list”.

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Default Map for Vector VII ESP

Event LogA null-terminated text string describing the most recent EVENT can be obtainedby requesting 21 Registers starting at REGISTER 39000. The next most recentEVENT can be requested using REGISTER 39001, continuing up through REGISTER 39255

Miscellaneous Registers 34900 StartsToday34901 Starts Yesterday34902 Starts This Month34903 Starts Last Month34904 Starts This Year34905 Starts Last Year34906 Total Starts (32 bits)34908 Last Event Time(gmt-32 bits)34910 System Time(gmt-32 bits)

TRIGGER STATUS Current Status | At Last Shutdown | Latched Since Start # Trigger Name Reg/Bit Reg | Reg/Bit Reg | Reg/Bit Reg --- --------------- --------------- | ----------- ------ | --------------- 001 MotorIsRunning 35064/ 1 1 | 35016/ 1 301 | 35032/ 1 601002 Start Switch 35064/ 2 2 | 35016/ 2 302 | 35032/ 2 602003 AutoRestartMode 35064/ 3 3 | 35016/ 3 303 | 35032/ 3 603004 Manual Stop 35064/ 4 4 | 35016/ 4 304 | 35032/ 4 604005 ManStartInhibit 35064/ 5 5 | 35016/ 5 305 | 35032/ 5 605006 RemStartInhibit 35064/ 6 6 | 35016/ 6 306 | 35032/ 6 606007 Clear Lockout 35064/ 7 7 | 35016/ 7 307 | 35032/ 7 607008 ManualLockout 35064/ 8 8 | 35016/ 8 308 | 35032/ 8 608009 No Motor Status 35064/ 9 9 | 35016/ 9 309 | 35032/ 9 609010 Trig 010 35064/10 10 | 35016/10 310 | 35032/10 610011 No DHX Ratio 35064/11 11 | 35016/11 311 | 35032/11 611012 No Overload Set 35064/12 12 | 35016/12 312 | 35032/12 612013 Trig 013 35064/13 13 | 35016/13 313 | 35032/13 613014 Trig 014 35064/14 14 | 35016/14 314 | 35032/14 614015 Clear Latches 35064/15 15 | 35016/15 315 | 35032/15 615016 Trig 016 35065/ 0 16 | 35017/ 0 316 | 35033/ 0 616017 StartingRunning 35065/ 1 17 | 35017/ 1 317 | 35033/ 1 617018 Starting Soon 35065/ 2 18 | 35017/ 2 318 | 35033/ 2 618019 Stopped 35065/ 3 19 | 35017/ 3 319 | 35033/ 3 619020 LockOutOnFault 35065/ 4 20 | 35017/ 4 320 | 35033/ 4 620021 Underload 35065/ 5 21 | 35017/ 5 321 | 35033/ 5 621022 Input Over Volt 35065/ 6 22 | 35017/ 6 322 | 35033/ 6 622023 Input UnderVolt 35065/ 7 23 | 35017/ 7 323 | 35033/ 7 623024 Input Freq High 35065/ 8 24 | 35017/ 8 324 | 35033/ 8 624025 Input Freq Low 35065/ 9 25 | 35017/ 9 325 | 35033/ 9 625026 Pwr Factor Low 35065/10 26 | 35017/10 326 | 35033/10 626027 Input Cur.Unbal 35065/11 27 | 35017/11 327 | 35033/11 627028 Input VoltUnbal 35065/12 28 | 35017/12 328 | 35033/12 628029 Mtr OverCurrent 35065/13 29 | 35017/13 329 | 35033/13 629030 Short Circuit 35065/14 30 | 35017/14 330 | 35033/14 630031 Ground Fault 35065/15 31 | 35017/15 331 | 35033/15 631032 Backspin Hold 35066/ 0 32 | 35018/ 0 332 | 35034/ 0 632033 Mtr Overload 35066/ 1 33 | 35018/ 1 333 | 35034/ 1 633034 DriveFreqLow 35066/ 2 34 | 35018/ 2 334 | 35034/ 2 634035 U-Load PreTrig 35066/ 3 35 | 35018/ 3 335 | 35034/ 3 635036 Trig 036 35066/ 4 36 | 35018/ 4 336 | 35034/ 4 636037 Trig 037 35066/ 5 37 | 35018/ 5 337 | 35034/ 5 637038 Trig 038 35066/ 6 38 | 35018/ 6 338 | 35034/ 6 638039 Trig 039 35066/ 7 39 | 35018/ 7 339 | 35034/ 7 639040 UpThrust Fault 35066/ 8 40 | 35018/ 8 340 | 35034/ 8 640041 UpThrust Alarm 35066/ 9 41 | 35018/ 9 341 | 35034/ 9 641042 DownThrustFault 35066/10 42 | 35018/10 342 | 35034/10 642043 DownThrustAlarm 35066/11 43 | 35018/11 343 | 35034/11 643

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044 Trig 044 35066/12 44 | 35018/12 344 | 35034/12 644045 Trig 045 35066/13 45 | 35018/13 345 | 35034/13 645046 Trig 046 35066/14 46 | 35018/14 346 | 35034/14 646047 Trig 047 35066/15 47 | 35018/15 347 | 35034/15 647048 Trig 048 35067/ 0 48 | 35019/ 0 348 | 35035/ 0 648049 Trig 049 35067/ 1 49 | 35019/ 1 349 | 35035/ 1 649050 Trig 050 35067/ 2 50 | 35019/ 2 350 | 35035/ 2 650051 Trig 051 35067/ 3 51 | 35019/ 3 351 | 35035/ 3 651052 BackSpinHoldNot 35067/ 4 52 | 35019/ 4 352 | 35035/ 4 652053 Trig 053 35067/ 5 53 | 35019/ 5 353 | 35035/ 5 653054 Trig 054 35067/ 6 54 | 35019/ 6 354 | 35035/ 6 654055 Trig 055 35067/ 7 55 | 35019/ 7 355 | 35035/ 7 655056 Trig 056 35067/ 8 56 | 35019/ 8 356 | 35035/ 8 656057 Trig 057 35067/ 9 57 | 35019/ 9 357 | 35035/ 9 657058 Trig 058 35067/10 58 | 35019/10 358 | 35035/10 658059 Trig 059 35067/11 59 | 35019/11 359 | 35035/11 659060 Trig 060 35067/12 60 | 35019/12 360 | 35035/12 660061 A1 High Limit 35067/13 61 | 35019/13 361 | 35035/13 661062 A1 Low Limit 35067/14 62 | 35019/14 362 | 35035/14 662063 A2 High Limit 35067/15 63 | 35019/15 363 | 35035/15 663064 A2 Low Limit 35068/ 0 64 | 35020/ 0 364 | 35036/ 0 664065 A3 High Limit 35068/ 1 65 | 35020/ 1 365 | 35036/ 1 665066 A3 Low Limit 35068/ 2 66 | 35020/ 2 366 | 35036/ 2 666067 A4 High Limit 35068/ 3 67 | 35020/ 3 367 | 35036/ 3 667068 A4 Low Limit 35068/ 4 68 | 35020/ 4 368 | 35036/ 4 668069 A5 High Limit 35068/ 5 69 | 35020/ 5 369 | 35036/ 5 669070 A5 Low Limit 35068/ 6 70 | 35020/ 6 370 | 35036/ 6 670071 A6 High Limit 35068/ 7 71 | 35020/ 7 371 | 35036/ 7 671072 A6 Low Limit 35068/ 8 72 | 35020/ 8 372 | 35036/ 8 672073 A7 High Limit 35068/ 9 73 | 35020/ 9 373 | 35036/ 9 673074 A7 Low Limit 35068/10 74 | 35020/10 374 | 35036/10 674075 A8 High Limit 35068/11 75 | 35020/11 375 | 35036/11 675076 A8 Low Limit 35068/12 76 | 35020/12 376 | 35036/12 676077 Trig 077 35068/13 77 | 35020/13 377 | 35036/13 677078 Trig 078 35068/14 78 | 35020/14 378 | 35036/14 678079 Trig 079 35068/15 79 | 35020/15 379 | 35036/15 679080 Trig 080 35069/ 0 80 | 35021/ 0 380 | 35037/ 0 680081 Trig 081 35069/ 1 81 | 35021/ 1 381 | 35037/ 1 681082 Trig 082 35069/ 2 82 | 35021/ 2 382 | 35037/ 2 682083 Trig 083 35069/ 3 83 | 35021/ 3 383 | 35037/ 3 683084 Trig 084 35069/ 4 84 | 35021/ 4 384 | 35037/ 4 684085 Trig 085 35069/ 5 85 | 35021/ 5 385 | 35037/ 5 685086 Trig 086 35069/ 6 86 | 35021/ 6 386 | 35037/ 6 686087 Trig 087 35069/ 7 87 | 35021/ 7 387 | 35037/ 7 687088 Trig 088 35069/ 8 88 | 35021/ 8 388 | 35037/ 8 688089 Trig 089 35069/ 9 89 | 35021/ 9 389 | 35037/ 9 689090 Trig 090 35069/10 90 | 35021/10 390 | 35037/10 690091 Trig 091 35069/11 91 | 35021/11 391 | 35037/11 691092 Trig 092 35069/12 92 | 35021/12 392 | 35037/12 692093 Trig 093 35069/13 93 | 35021/13 393 | 35037/13 693094 Trig 094 35069/14 94 | 35021/14 394 | 35037/14 694095 Trig 095 35069/15 95 | 35021/15 395 | 35037/15 695096 Trig 096 35070/ 0 96 | 35022/ 0 396 | 35038/ 0 696097 Trig 097 35070/ 1 97 | 35022/ 1 397 | 35038/ 1 697098 Trig 098 35070/ 2 98 | 35022/ 2 398 | 35038/ 2 698099 Trig 099 35070/ 3 99 | 35022/ 3 399 | 35038/ 3 699100 Trig 100 35070/ 4 100 | 35022/ 4 400 | 35038/ 4 700101 Dig In 1 35070/ 5 101 | 35022/ 5 401 | 35038/ 5 701102 Dig In 2 35070/ 6 102 | 35022/ 6 402 | 35038/ 6 702103 Dig In 3 35070/ 7 103 | 35022/ 7 403 | 35038/ 7 703104 Dig In 4 35070/ 8 104 | 35022/ 8 404 | 35038/ 8 704105 Dig In 5 35070/ 9 105 | 35022/ 9 405 | 35038/ 9 705106 Dig In 6 35070/10 106 | 35022/10 406 | 35038/10 706107 Dig In 7 35070/11 107 | 35022/11 407 | 35038/11 707108 Dig In 8 35070/12 108 | 35022/12 408 | 35038/12 708109 Dig In 9 35070/13 109 | 35022/13 409 | 35038/13 709

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110 Dig In 10 35070/14 110 | 35022/14 410 | 35038/14 710111 Dig In 11 35070/15 111 | 35022/15 411 | 35038/15 711112 Dig In 12 35071/ 0 112 | 35023/ 0 412 | 35039/ 0 712113 CPU Dig In 1 35071/ 1 113 | 35023/ 1 413 | 35039/ 1 713114 CPU Dig In 2 35071/ 2 114 | 35023/ 2 414 | 35039/ 2 714115 CPU Dig In 3 35071/ 3 115 | 35023/ 3 415 | 35039/ 3 715116 CPU Dig In 4 35071/ 4 116 | 35023/ 4 416 | 35039/ 4 716117 V7 Dig In 1 35071/ 5 117 | 35023/ 5 417 | 35039/ 5 717118 V7 Dig In 2 35071/ 6 118 | 35023/ 6 418 | 35039/ 6 718119 V7 Dig In 3 35071/ 7 119 | 35023/ 7 419 | 35039/ 7 719120 V7 Dig In 4 35071/ 8 120 | 35023/ 8 420 | 35039/ 8 720121 V7 Dig In 5 35071/ 9 121 | 35023/ 9 421 | 35039/ 9 721122 V7 Dig In 6 35071/10 122 | 35023/10 422 | 35039/10 722123 Breaker 2 Fault 35071/11 123 | 35023/11 423 | 35039/11 723124 Filter Overheat 35071/12 124 | 35023/12 424 | 35039/12 724125 100msTrace 35071/13 125 | 35023/13 425 | 35039/13 725126 Trig 126 35071/14 126 | 35023/14 426 | 35039/14 726127 Trig 127 35071/15 127 | 35023/15 427 | 35039/15 727128 Trig 128 35072/ 0 128 | 35024/ 0 428 | 35040/ 0 728129 Trig 129 35072/ 1 129 | 35024/ 1 429 | 35040/ 1 729130 IntakePressHigh 35072/ 2 130 | 35024/ 2 430 | 35040/ 2 730131 IntakePressLow 35072/ 3 131 | 35024/ 3 431 | 35040/ 3 731132 IntakeTemp High 35072/ 4 132 | 35024/ 4 432 | 35040/ 4 732133 IntakeTemp Low 35072/ 5 133 | 35024/ 5 433 | 35040/ 5 733134 Motor Temp High 35072/ 6 134 | 35024/ 6 434 | 35040/ 6 734135 Discharge High 35072/ 7 135 | 35024/ 7 435 | 35040/ 7 735136 Discharge Low 35072/ 8 136 | 35024/ 8 436 | 35040/ 8 736137 D/H VibrationHi 35072/ 9 137 | 35024/ 9 437 | 35040/ 9 737138 Leakage High 35072/10 138 | 35024/10 438 | 35040/10 738139 DeltaPressHigh 35072/11 139 | 35024/11 439 | 35040/11 739140 DeltaPress Low 35072/12 140 | 35024/12 440 | 35040/12 740141 DH Data Invalid 35072/13 141 | 35024/13 441 | 35040/13 741142 SG Output Open 35072/14 142 | 35024/14 442 | 35040/14 742143 SG Output Short 35072/15 143 | 35024/15 443 | 35040/15 743144 Trig 144 35073/ 0 144 | 35025/ 0 444 | 35041/ 0 744145 Trig 145 35073/ 1 145 | 35025/ 1 445 | 35041/ 1 745146 Trig 146 35073/ 2 146 | 35025/ 2 446 | 35041/ 2 746147 Trig 147 35073/ 3 147 | 35025/ 3 447 | 35041/ 3 747148 Trig 148 35073/ 4 148 | 35025/ 4 448 | 35041/ 4 748149 Trig 149 35073/ 5 149 | 35025/ 5 449 | 35041/ 5 749150 Trig 150 35073/ 6 150 | 35025/ 6 450 | 35041/ 6 750151 Trig 151 35073/ 7 151 | 35025/ 7 451 | 35041/ 7 751152 Trig 152 35073/ 8 152 | 35025/ 8 452 | 35041/ 8 752153 Trig 153 35073/ 9 153 | 35025/ 9 453 | 35041/ 9 753154 Trig 154 35073/10 154 | 35025/10 454 | 35041/10 754155 Trig 155 35073/11 155 | 35025/11 455 | 35041/11 755156 Trig 156 35073/12 156 | 35025/12 456 | 35041/12 756157 Trig 157 35073/13 157 | 35025/13 457 | 35041/13 757158 Trig 158 35073/14 158 | 35025/14 458 | 35041/14 758159 MtrCtrl PID Run 35073/15 159 | 35025/15 459 | 35041/15 759160 ValvePIDPresetA 35074/ 0 160 | 35026/ 0 460 | 35042/ 0 760161 ValvePIDPresetB 35074/ 1 161 | 35026/ 1 461 | 35042/ 1 761162 Valve PID Run 35074/ 2 162 | 35026/ 2 462 | 35042/ 2 762163 V7 Fault FU 35074/ 3 163 | 35026/ 3 463 | 35042/ 3 763164 V7 Fault UV 35074/ 4 164 | 35026/ 4 464 | 35042/ 4 764165 V7 Fault UV2 35074/ 5 165 | 35026/ 5 465 | 35042/ 5 765166 V7 Fault UV3 35074/ 6 166 | 35026/ 6 466 | 35042/ 6 766167 V7 Fault GF 35074/ 7 167 | 35026/ 7 467 | 35042/ 7 767168 V7 Fault OC 35074/ 8 168 | 35026/ 8 468 | 35042/ 8 768169 V7 Fault OV 35074/ 9 169 | 35026/ 9 469 | 35042/ 9 769170 V7 Fault OH 35074/10 170 | 35026/10 470 | 35042/10 770171 V7 Fault OH1 35074/11 171 | 35026/11 471 | 35042/11 771172 V7 Fault OL1 35074/12 172 | 35026/12 472 | 35042/12 772173 V7 Fault OL2 35074/13 173 | 35026/13 473 | 35042/13 773174 V7Fault OL3-OL4 35074/14 174 | 35026/14 474 | 35042/14 774175 V7 Fault PL 35074/15 175 | 35026/15 475 | 35042/15 775

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176 V7 Fault LF 35075/ 0 176 | 35027/ 0 476 | 35043/ 0 776177 V7 Fault ERR 35075/ 1 177 | 35027/ 1 477 | 35043/ 1 777178 V7 Fault CE 35075/ 2 178 | 35027/ 2 478 | 35043/ 2 778179 V7 Fault UL 35075/ 3 179 | 35027/ 3 479 | 35043/ 3 779180 V7 Fault OVL 35075/ 4 180 | 35027/ 4 480 | 35043/ 4 780181 Trig 181 35075/ 5 181 | 35027/ 5 481 | 35043/ 5 781182 V7 Alarm UV 35075/ 6 182 | 35027/ 6 482 | 35043/ 6 782183 V7w OverVolt 35075/ 7 183 | 35027/ 7 483 | 35043/ 7 783184 V7w HsOverTemp 35075/ 8 184 | 35027/ 8 484 | 35043/ 8 784185 V7w DrvOverHeat 35075/ 9 185 | 35027/ 9 485 | 35043/ 9 785186 V7w OverTorque 35075/10 186 | 35027/10 486 | 35043/10 786187 V7w CoolingFan 35075/11 187 | 35027/11 487 | 35043/11 787188 V7w Mtr O-load 35075/12 188 | 35027/12 488 | 35043/12 788189 V7w Drv O-load 35075/13 189 | 35027/13 489 | 35043/13 789190 Trig 190 35075/14 190 | 35027/14 490 | 35043/14 790191 Trig 191 35075/15 191 | 35027/15 491 | 35043/15 791192 Trig 192 35076/ 0 192 | 35028/ 0 492 | 35044/ 0 792193 Trig 193 35076/ 1 193 | 35028/ 1 493 | 35044/ 1 793194 Trig 194 35076/ 2 194 | 35028/ 2 494 | 35044/ 2 794195 Trig 195 35076/ 3 195 | 35028/ 3 495 | 35044/ 3 795196 Trig 196 35076/ 4 196 | 35028/ 4 496 | 35044/ 4 796197 Trig 197 35076/ 5 197 | 35028/ 5 497 | 35044/ 5 797198 Trig 198 35076/ 6 198 | 35028/ 6 498 | 35044/ 6 798199 Trig 199 35076/ 7 199 | 35028/ 7 499 | 35044/ 7 799200 Slave0 CommFail 35076/ 8 200 | 35028/ 8 500 | 35044/ 8 800201 EIO 1 Comm Fail 35076/ 9 201 | 35028/ 9 501 | 35044/ 9 801202 DHTool CommFail 35076/10 202 | 35028/10 502 | 35044/10 802203 Drive Comm Fail 35076/11 203 | 35028/11 503 | 35044/11 803204 LIO 2 Comm Fail 35076/12 204 | 35028/12 504 | 35044/12 804205 CPU Fail 35076/13 205 | 35028/13 505 | 35044/13 805206 Slave6ComFail 35076/14 206 | 35028/14 506 | 35044/14 806207 Slave7ComFail 35076/15 207 | 35028/15 507 | 35044/15 807208 Slave8ComFail 35077/ 0 208 | 35029/ 0 508 | 35045/ 0 808209 Slave9ComFail 35077/ 1 209 | 35029/ 1 509 | 35045/ 1 809210 Slave10ComFail 35077/ 2 210 | 35029/ 2 510 | 35045/ 2 810211 Slave11ComFail 35077/ 3 211 | 35029/ 3 511 | 35045/ 3 811212 Slave12ComFail 35077/ 4 212 | 35029/ 4 512 | 35045/ 4 812213 Slave13ComFail 35077/ 5 213 | 35029/ 5 513 | 35045/ 5 813214 Slave14ComFail 35077/ 6 214 | 35029/ 6 514 | 35045/ 6 814215 Trig 215 35077/ 7 215 | 35029/ 7 515 | 35045/ 7 815216 Trig 216 35077/ 8 216 | 35029/ 8 516 | 35045/ 8 816217 Trig 217 35077/ 9 217 | 35029/ 9 517 | 35045/ 9 817218 DigitalOutFault 35077/10 218 | 35029/10 518 | 35045/10 818219 Self-Stop 35077/11 219 | 35029/11 519 | 35045/11 819220 Self-Start 35077/12 220 | 35029/12 520 | 35045/12 820221 Remote Start 35077/13 221 | 35029/13 521 | 35045/13 821222 Manual Start 35077/14 222 | 35029/14 522 | 35045/14 822223 Rst Timer Start 35077/15 223 | 35029/15 523 | 35045/15 823224 Triggered Start 35078/ 0 224 | 35030/ 0 524 | 35046/ 0 824225 Start Failed 35078/ 1 225 | 35030/ 1 525 | 35046/ 1 825226 Stop Failed 35078/ 2 226 | 35030/ 2 526 | 35046/ 2 826227 Trig 227 35078/ 3 227 | 35030/ 3 527 | 35046/ 3 827228 Remote Stop 35078/ 4 228 | 35030/ 4 528 | 35046/ 4 828229 Group Shutdown 35078/ 5 229 | 35030/ 5 529 | 35046/ 5 829230 [No Drive Comm] 35078/ 6 230 | 35030/ 6 530 | 35046/ 6 830231 [ Locked Out ] 35078/ 7 231 | 35030/ 7 531 | 35046/ 7 831232 [Stopped-FAULT] 35078/ 8 232 | 35030/ 8 532 | 35046/ 8 832233 [No Auto Start] 35078/ 9 233 | 35030/ 9 533 | 35046/ 9 833234 [Stopped--Hold] 35078/10 234 | 35030/10 534 | 35046/10 834235 [Wait4Restart ] 35078/11 235 | 35030/11 535 | 35046/11 835236 [Prepare2Start] 35078/12 236 | 35030/12 536 | 35046/12 836237 [ Starting ] 35078/13 237 | 35030/13 537 | 35046/13 837238 [ Run Mode 1 ] 35078/14 238 | 35030/14 538 | 35046/14 838239 [ Run Mode 2 ] 35078/15 239 | 35030/15 539 | 35046/15 839240 [ Run Mode 3 ] 35079/ 0 240 | 35031/ 0 540 | 35047/ 0 840241 [ Stopping ] 35079/ 1 241 | 35031/ 1 541 | 35047/ 1 841

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242 Trig 242 35079/ 2 242 | 35031/ 2 542 | 35047/ 2 842243 Trig 243 35079/ 3 243 | 35031/ 3 543 | 35047/ 3 843244 PwrFail SysStop 35079/ 4 244 | 35031/ 4 544 | 35047/ 4 844245 Warm Start 35079/ 5 245 | 35031/ 5 545 | 35047/ 5 845246 Cold Start 35079/ 6 246 | 35031/ 6 546 | 35047/ 6 846247 Any Fault 35079/ 7 247 | 35031/ 7 547 | 35047/ 7 847248 Remote Lockout 35079/ 8 248 | 35031/ 8 548 | 35047/ 8 848249 Local Lockout 35079/ 9 249 | 35031/ 9 549 | 35047/ 9 849250 Trig 250 35079/10 250 | 35031/10 550 | 35047/10 850251 Trig 251 35079/11 251 | 35031/11 551 | 35047/11 851252 Trig 252 35079/12 252 | 35031/12 552 | 35047/12 852253 Trig 253 35079/13 253 | 35031/13 553 | 35047/13 853254 Autostart Hold 35079/14 254 | 35031/14 554 | 35047/14 854255 Watchdog Reset 35079/15 255 | 35031/15 555 | 35047/15 855

CHANNEL VALUES ALL CHANNELS | SELECTED CHANNELS | ACTIVE CHANNELS # Channel Name Integers Floats | Integers Floats | Integers Floats --- ------------ -------- ------ | -------- ------ | -------- ------ 001 Input Amps A 35080 10x(s) 35329 | 35827 10x(s) 35919 | 36103 10x(s) 36272 002 Input Amps B 35081 10x(s) 35331 | 35828 10x(s) 35921 | 36104 10x(s) 36274 003 Input Amps C 35082 10x(s) 35333 | 35829 10x(s) 35923 | 36105 10x(s) 36276 004 Input Volts AB 35083 10x(s) 35335 | 35830 10x(s) 35925 | 36106 10x(s) 36278 005 Input Volts BC 35084 10x(s) 35337 | 35831 10x(s) 35927 | 36107 10x(s) 36280 006 Input Volts CA 35085 10x(s) 35339 | 35832 10x(s) 35929 | 36108 10x(s) 36282 007 Input Freq. 35086 10x(s) 35341 | 35833 10x(s) 35931 | 36109 10x(s) 36284 008 Groundfault % 35087 100x(s) 35343 | 35834 100x(s) 35933 | 36110 100x(s) 36286 009 Avg Input Amps 35088 10x(s) 35345 | 35835 10x(s) 35935 | 36111 10x(s) 36288 010 Avg Input Volts 35089 1x(s) 35347 | 35836 1x(s) 35937 | 36112 1x(s) 36290 011 Current Unbal 35090 10x(s) 35349 | 35837 10x(s) 35939 | 36113 10x(s) 36292 012 Voltage Unbal 35091 10x(s) 35351 | 35838 10x(s) 35941 | 36114 10x(s) 36294 013 Input StartAmps 35092 1x(s) 35353 | 35839 1x(s) 35943 | 36115 1x(s) 36296 014 Input Power 35093 10x(s) 35355 | 35840 10x(s) 35945 | 36116 10x(s) 36298 015 InputPwrFactor 35094 1x(s) 35357 | 35841 1x(s) 35947 | 36117 1x(s) 36300 016 Apparent Power 35095 1x(s) 35359 | 35842 1x(s) 35949 | 36118 1x(s) 36302 017 Kilowatt Hours 35096 10x(s) 35361 | 35843 10x(s) 35951 | 36119 10x(s) 36304 018 Raw Power AB-iB 35097 100x(s) 35363 | ----- ---- --- ----- | 36120 100x(s) 36306 019 Raw Power AC-iC 35098 100x(s) 35365 | ----- ---- --- ----- | 36121 100x(s) 36308 020 Power AB-iB 35099 10x(s) 35367 | ----- ---- --- ----- | 36122 10x(s) 36310 021 Power AC-iC 35100 10x(s) 35369 | ----- ---- --- ----- | 36123 10x(s) 36312 022 Backspin Freq. 35101 10x(s) 35371 | 35844 10x(s) 35953 | 36124 10x(s) 36314 023 Last Backspin 35102 10x(s) 35373 | 35845 10x(s) 35955 | 36125 10x(s) 36316 024 Backspin Timer 35103 10x(s) 35375 | 35846 10x(s) 35957 | 36126 10x(s) 36318 025 Backspin 35104 10x(s) 35377 | 35847 10x(s) 35959 | 36127 10x(s) 36320 026 Backspin Rot. 35105 10x(s) 35379 | 35848 10x(s) 35961 | 36128 10x(s) 36322 027 Backspin Volts 35106 10x(s) 35381 | ----- ---- --- ----- | 36129 10x(s) 36324 028 Motor Rotation 35107 1x(s) 35383 | 35849 1x(s) 35963 | 36130 1x(s) 36326 029 Downhole Volts 35108 1x(s) 35385 | 35850 1x(s) 35965 | 36131 1x(s) 36328 030 Downhole Amps 35109 10x(s) 35387 | 35851 10x(s) 35967 | 36132 10x(s) 36330 031 Chn 031 35110 1x(s) 35389 | ----- ---- --- ----- | ----- ------ ----- 032 Chn 032 35111 1x(s) 35391 | ----- ---- --- ----- | ----- ------ ----- 033 O-Load Bucket 35112 100x(s) 35393 | 35852 100x(s) 35969 | 36133 100x(s) 36332 034 Chn 034 35113 1x(s) 35395 | ----- ---- --- ----- | ----- ------ ----- 035 Chn 035 35114 10x(s) 35397 | 35853 10x(s) 35971 | 36134 10x(s) 36334 036 Drive Freq 35115 10x(s) 35399 | 35854 10x(s) 35973 | 36135 10x(s) 36336 037 Drive Amps 35116 10x(s) 35401 | 35855 10x(s) 35975 | 36136 10x(s) 36338 038 Drive Volts 35117 1x(s) 35403 | 35856 1x(s) 35977 | 36137 1x(s) 36340 039 Drive Fault 35118 1x(s) 35405 | 35857 1x(s) 35979 | 36138 1x(s) 36342 040 Drive Status 35119 1x(s) 35407 | 35858 1x(s) 35981 | 36139 1x(s) 36344 041 Motor Status 35120 1x(s) 35409 | 35859 1x(s) 35983 | 36140 1x(s) 36346 042 Drive Power 35121 10x(s) 35411 | 35860 10x(s) 35985 | 36141 10x(s) 36348 043 Motor Torque 35122 10x(s) 35413 | 35861 10x(s) 35987 | 36142 10x(s) 36350 044 Bus Voltage 35123 1x(s) 35415 | 35862 1x(s) 35989 | 36143 1x(s) 36352

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045 HeatSink 35124 10x(s) 35417 | 35863 10x(s) 35991 | 36144 10x(s) 36354 046 V7 Power Factor 35125 1000x(s) 35419 | 35864 1000x(s) 35993 | 36145 1000x(s) 36356 047 Freq Setpoint1 35126 10x(s) 35421 | ----- ---- --- ----- | 36146 10x(s) 36358 048 Pump Curve 35127 1x(s) 35423 | ----- ---- --- ----- | 36147 1x(s) 36360 049 Motor Running 35128 1x(s) 35425 | 35865 1x(s) 35995 | 36148 1x(s) 36362 050 Motor Control 35129 1x(s) 35427 | 35866 1x(s) 35997 | 36149 1x(s) 36364 051 Last Run Time 35130 1x(u) 35429 | 35867 1x(s) 35999 | 36150 1x(s) 36366 052 Total Run Hours 35131 1x(u) 35431 | 35868 1x(s) 36001 | 36151 1x(s) 36368 053 Reset Run Time 35132 1x(u) 35433 | 35869 1x(s) 36003 | 36152 1x(s) 36370 054 Total Downtime 35133 1x(u) 35435 | 35870 1x(s) 36005 | 36153 1x(s) 36372 055 Last Down Time 35134 1x(u) 35437 | 35871 1x(s) 36007 | 36154 1x(s) 36374 056 Restart 35135 1000x(u) 35439 | 35872 1000x(s) 36009 | 36155 1000x(s) 36376 057 Last Shutdown 35136 1x(s) 35441 | 35873 1x(s) 36011 | 36156 1x(s) 36378 058 Start Hold 35137 1x(s) 35443 | ----- ---- --- ----- | 36157 1x(s) 36380 059 Chn 059 35138 1x(s) 35445 | ----- ---- --- ----- | ----- ------- ----- 060 Chn 060 35139 1x(s) 35447 | ----- ---- --- ----- | ----- ------- ----- 061 Analog Opt 1 35140 10x(s) 35449 | 35874 10x(s) 36013 | 36158 10x(s) 36382 062 Analog Opt 2 35141 10x(s) 35451 | 35875 10x(s) 36015 | 36159 10x(s) 36384 063 Analog Opt 3 35142 10x(s) 35453 | 35876 10x(s) 36017 | 36160 10x(s) 36386 064 Analog Opt 4 35143 10x(s) 35455 | 35877 10x(s) 36019 | 36161 10x(s) 36388 065 Analog Opt 5 35144 10x(s) 35457 | 35878 10x(s) 36021 | 36162 10x(s) 36390 066 Analog Opt 6 35145 10x(s) 35459 | 35879 10x(s) 36023 | 36163 10x(s) 36392 067 Analog Opt 7 35146 10x(s) 35461 | 35880 10x(s) 36025 | 36164 10x(s) 36394 068 Analog Opt 8 35147 10x(s) 35463 | 35881 10x(s) 36027 | 36165 10x(s) 36396 069 V7 Analog 1 35148 10x(s) 35465 | 35882 10x(s) 36029 | 36166 10x(s) 36398 070 V7 Analog 2 35149 10x(s) 35467 | 35883 10x(s) 36031 | 36167 10x(s) 36400 071 Diff. Press. 35150 1x(s) 35469 | 35884 1x(s) 36033 | 36168 1x(s) 36402 072 Chn 072 35151 1x(s) 35471 | 35885 1x(s) 36035 | 36169 1x(s) 36404 073 Target Press. 35152 1x(s) 35473 | 35886 1x(s) 36037 | 36170 1x(s) 36406 074 Calc Flow 35153 1x(s) 35475 | 35887 1x(s) 36039 | 36171 1x(s) 36408 075 Valve PID 35154 10x(s) 35477 | 35888 10x(s) 36041 | 36172 10x(s) 36410 076 Mtr.Ctrl PID 35155 10x(s) 35479 | 35889 10x(s) 36043 | 36173 10x(s) 36412 077 UpThrstFltLimit 35156 1x(s) 35481 | 35890 1x(s) 36045 | 36174 1x(s) 36414 078 UpThrstAlmLimit 35157 1x(s) 35483 | 35891 1x(s) 36047 | 36175 1x(s) 36416 079 DnThrstFltLimit 35158 1x(s) 35485 | 35892 1x(s) 36049 | 36176 1x(s) 36418 080 DnThrstAlmLimit 35159 1x(s) 35487 | 35893 1x(s) 36051 | 36177 1x(s) 36420 081 L2 Analog Opt 1 35160 10x(s) 35489 | 35894 10x(s) 36053 | ----- ------- ----- 082 L2 Analog Opt 2 35161 10x(s) 35491 | 35895 10x(s) 36055 | ----- ------- ----- 083 L2 Analog Opt 3 35162 10x(s) 35493 | 35896 10x(s) 36057 | ----- ------- ----- 084 L2 Analog Opt 4 35163 10x(s) 35495 | 35897 10x(s) 36059 | ----- ------- ----- 085 L2 Analog Opt 5 35164 10x(s) 35497 | 35898 10x(s) 36061 | ----- ------- ----- 086 L2 Analog Opt 6 35165 10x(s) 35499 | 35899 10x(s) 36063 | ----- ------- ----- 087 L2 Analog Opt 7 35166 10x(s) 35501 | 35900 10x(s) 36065 | ----- ------- ----- 088 L2 Analog Opt 8 35167 10x(s) 35503 | 35901 10x(s) 36067 | ----- ------- ----- 089 Chn 089 35168 1x(s) 35505 | 35902 1x(s) 36069 | ----- ------- ----- 090 Chn 090 35169 1x(s) 35507 | 35903 1x(s) 36071 | ----- ------- ----- 091 V7 Dig In 1 35170 1x(s) 35509 | ----- ---- --- ----- | 36178 1x(s) 36422 092 V7 Dig In 2 35171 1x(s) 35511 | ----- ---- --- ----- | 36179 1x(s) 36424 093 V7 Dig In 3 35172 1x(s) 35513 | ----- ---- --- ----- | 36180 1x(s) 36426 094 V7 Dig In 4 35173 1x(s) 35515 | ----- ---- --- ----- | 36181 1x(s) 36428 095 V7 Dig In 5 35174 1x(s) 35517 | ----- ---- --- ----- | 36182 1x(s) 36430 096 V7 Dig In 6 35175 1x(s) 35519 | ----- ---- --- ----- | 36183 1x(s) 36432 097 Breaker 2 Fault 35176 1x(s) 35521 | ----- ---- --- ----- | 36184 1x(s) 36434 098 Filter Overheat 35177 1x(s) 35523 | ----- ---- --- ----- | 36185 1x(s) 36436 099 Keypad Start 35178 1x(s) 35525 | ----- ---- --- ----- | 36186 1x(s) 36438 100 Keypad Stop 35179 1x(s) 35527 | ----- ---- --- ----- | 36187 1x(s) 36440 101 Digital Opt 1 35180 1x(s) 35529 | ----- ---- --- ----- | 36188 1x(s) 36442 102 Digital Opt 2 35181 1x(s) 35531 | ----- ---- --- ----- | 36189 1x(s) 36444 103 Digital Opt 3 35182 1x(s) 35533 | ----- ---- --- ----- | 36190 1x(s) 36446 104 Digital Opt 4 35183 1x(s) 35535 | ----- ---- --- ----- | 36191 1x(s) 36448 105 Digital Opt 5 35184 1x(s) 35537 | ----- ---- --- ----- | 36192 1x(s) 36450 106 Digital Opt 6 35185 1x(s) 35539 | ----- ---- --- ----- | 36193 1x(s) 36452 107 Digital Opt 7 35186 1x(s) 35541 | ----- ---- --- ----- | 36194 1x(s) 36454 108 Digital Opt 8 35187 1x(s) 35543 | ----- ---- --- ----- | 36195 1x(s) 36456

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109 Digital Opt 9 35188 1x(s) 35545 | ----- ---- --- ----- | 36196 1x(s) 36458 110 Digital Opt 10 35189 1x(s) 35547 | ----- ---- --- ----- | 36197 1x(s) 36460 111 Digital Opt 11 35190 1x(s) 35549 | ----- ---- --- ----- | 36198 1x(s) 36462 112 Digital Opt 12 35191 1x(s) 35551 | ----- ---- --- ----- | 36199 1x(s) 36464 113 CPU Dig In 1 35192 1x(s) 35553 | ----- ---- --- ----- | 36200 1x(s) 36466 114 CPU Dig In 2 35193 1x(s) 35555 | ----- ---- --- ----- | 36201 1x(s) 36468 115 CPU Dig In 3 35194 1x(s) 35557 | ----- ---- --- ----- | 36202 1x(s) 36470 116 CPU Dig In 4 35195 1x(s) 35559 | ----- ---- --- ----- | 36203 1x(s) 36472 117 L2 Dig Opt 1 35196 1x(s) 35561 | ----- ---- --- ----- | ----- ------- ----- 118 L2 Dig Opt 2 35197 1x(s) 35563 | ----- ---- --- ----- | ----- ------- ----- 119 L2 Dig Opt 3 35198 1x(s) 35565 | ----- ---- --- ----- | ----- ------- ----- 120 L2 Dig Opt 4 35199 1x(s) 35567 | ----- ---- --- ----- | ----- ------- ----- 121 L2 Dig Opt 5 35200 1x(s) 35569 | ----- ---- --- ----- | ----- ------- ----- 122 L2 Dig Opt 6 35201 1x(s) 35571 | ----- ---- --- ----- | ----- ------- ----- 123 L2 Dig Opt 7 35202 1x(s) 35573 | ----- ---- --- ----- | ----- ------- ----- 124 L2 Dig Opt 8 35203 1x(s) 35575 | ----- ---- --- ----- | ----- ------- ----- 125 L2 Dig Opt 9 35204 1x(s) 35577 | ----- ---- --- ----- | ----- ------- ----- 126 L2 Dig Opt10 35205 1x(s) 35579 | ----- ---- --- ----- | ----- ------- ----- 127 L2 Dig Opt11 35206 1x(s) 35581 | ----- ---- --- ----- | ----- ------- ----- 128 L2 Dig Opt12 35207 1x(s) 35583 | ----- ---- --- ----- | ----- ------- ----- 129 SG Output Open 35208 1x(s) 35585 | ----- ---- --- ----- | 36204 1x(s) 36474 130 Intake Pressure 35209 10x(u) 35587 | 35904 10x(s) 36073 | 36205 10x(s) 36476 131 Intake Temp. 35210 10x(s) 35589 | 35905 10x(s) 36075 | 36206 10x(s) 36478 132 Motor Temp. 35211 10x(s) 35591 | 35906 10x(s) 36077 | 36207 10x(s) 36480 133 Discharge Press 35212 1x(s) 35593 | 35907 1x(s) 36079 | 36208 1x(s) 36482 134 D/H Vibration 35213 100x(s) 35595 | 35908 100x(s) 36081 | 36209 100x(s) 36484 135 Leakage Current 35214 1000x(s) 35597 | 35909 1000x(s) 36083 | 36210 1000x(s) 36486 136 Uphole Volts 35215 10x(s) 35599 | 35910 10x(s) 36085 | 36211 10x(s) 36488 137 Duty Cycle 35216 10x(s) 35601 | 35911 10x(s) 36087 | 36212 10x(s) 36490 138 Delta Press 35217 10x(s) 35603 | 35912 10x(s) 36089 | 36213 10x(s) 36492 139 DH Data Invalid 35218 1x(s) 35605 | 35913 1x(s) 36091 | 36214 1x(s) 36494 140 Output Shorted 35219 1x(s) 35607 | ----- ---- --- ----- | 36215 1x(s) 36496 141 V7FuseBlown(FU) 35220 1x(s) 35609 | ----- ---- --- ----- | 36216 1x(s) 36498 142 V7Bus UnderVolt 35221 1x(s) 35611 | ----- ---- --- ----- | 36217 1x(s) 36500 143 V7CtrlUndervolt 35222 1x(s) 35613 | ----- ---- --- ----- | 36218 1x(s) 36502 144 V7 Answerback 35223 1x(s) 35615 | ----- ---- --- ----- | 36219 1x(s) 36504 145 V7 Gnd Fault 35224 1x(s) 35617 | ----- ---- --- ----- | 36220 1x(s) 36506 146 V7 OverCurrent 35225 1x(s) 35619 | ----- ---- --- ----- | 36221 1x(s) 36508 147 V7 OverVoltage 35226 1x(s) 35621 | ----- ---- --- ----- | 36222 1x(s) 36510 148 V7 HS OverTemp 35227 1x(s) 35623 | ----- ---- --- ----- | 36223 1x(s) 36512 149 V7 Drv Overheat 35228 1x(s) 35625 | ----- ---- --- ----- | 36224 1x(s) 36514 150 V7 Mtr Overload 35229 1x(s) 35627 | ----- ---- --- ----- | 36225 1x(s) 36516 151 V7 Drv Overload 35230 1x(s) 35629 | ----- ---- --- ----- | 36226 1x(s) 36518 152 V7 OverTorque 35231 1x(s) 35631 | ----- ---- --- ----- | 36227 1x(s) 36520 153 V7InpPhaseLoss 35232 1x(s) 35633 | ----- ---- --- ----- | 36228 1x(s) 36522 154 V7OutPhaseLoss 35233 1x(s) 35635 | ----- ---- --- ----- | 36229 1x(s) 36524 155 V7 EEPROM Fault 35234 1x(s) 35637 | ----- ---- --- ----- | 36230 1x(s) 36526 156 V7 Modbus Fault 35235 1x(s) 35639 | ----- ---- --- ----- | 36231 1x(s) 36528 157 V7 Underload 35236 1x(s) 35641 | ----- ---- --- ----- | 36232 1x(s) 36530 158 V7 Overload 35237 1x(s) 35643 | ----- ---- --- ----- | 36233 1x(s) 36532 159 Chn 159 35238 1x(s) 35645 | ----- ---- --- ----- | ----- ------ ----- 160 V7w Undervolt 35239 1x(s) 35647 | ----- ---- --- ----- | 36234 1x(s) 36534 161 V7w OverVolt 35240 1x(s) 35649 | ----- ---- --- ----- | 36235 1x(s) 36536 162 V7w HsOverTemp 35241 1x(s) 35651 | ----- ---- --- ----- | 36236 1x(s) 36538 163 V7w DrvOverHeat 35242 1x(s) 35653 | ----- ---- --- ----- | 36237 1x(s) 36540 164 V7w OverTorque 35243 1x(s) 35655 | ----- ---- --- ----- | 36238 1x(s) 36542 165 V7w CoolingFan 35244 1x(s) 35657 | ----- ---- --- ----- | 36239 1x(s) 36544 166 V7w Mtr O-load 35245 1x(s) 35659 | ----- ---- --- ----- | 36240 1x(s) 36546 167 V7w Drv O-load 35246 1x(s) 35661 | ----- ---- --- ----- | 36241 1x(s) 36548 168 V7FaultStatus1 35247 1x(s) 35663 | ----- ---- --- ----- | 36242 1x(s) 36550 169 V7FaultStatus2 35248 1x(s) 35665 | ----- ---- --- ----- | 36243 1x(s) 36552 170 V7FaultStatus3 35249 1x(s) 35667 | ----- ---- --- ----- | 36244 1x(s) 36554 171 Drv Fault Code 35250 1x(s) 35669 | ----- ---- --- ----- | 36245 1x(s) 36556 172 Chn 172 35251 1x(s) 35671 | ----- ---- --- ----- | ----- ------ ----- 173 Chn 173 35252 1x(s) 35673 | ----- ---- --- ----- | ----- ------ -----

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174 Chn 174 35253 1x(s) 35675 | ----- ---- --- ----- | ----- ------ ----- 175 Chn 175 35254 1x(s) 35677 | ----- ---- --- ----- | ----- ------ ----- 176 Chn 176 35255 1x(s) 35679 | ----- ---- --- ----- | ----- ------ ----- 177 Chn 177 35256 1x(s) 35681 | ----- ---- --- ----- | ----- ------ ----- 178 Chn 178 35257 1x(s) 35683 | ----- ---- --- ----- | ----- ------ ----- 179 Chn 179 35258 1x(s) 35685 | ----- ---- --- ----- | ----- ------ ----- 180 Chn 180 35259 1x(s) 35687 | ----- ---- --- ----- | ----- ------ ----- 181 Chn 181 35260 1x(s) 35689 | ----- ---- --- ----- | ----- ------ ----- 182 Chn 182 35261 1x(s) 35691 | ----- ---- --- ----- | ----- ------ ----- 183 Chn 183 35262 1x(s) 35693 | ----- ---- --- ----- | ----- ------ ----- 184 Chn 184 35263 1x(s) 35695 | ----- ---- --- ----- | ----- ------ ----- 185 Chn 185 35264 1x(s) 35697 | ----- ---- --- ----- | ----- ------ ----- 186 Chn 186 35265 1x(s) 35699 | ----- ---- --- ----- | ----- ------ ----- 187 Chn 187 35266 1x(s) 35701 | ----- ---- --- ----- | ----- ------ ----- 188 Chn 188 35267 1x(s) 35703 | ----- ---- --- ----- | ----- ------ ----- 189 Chn 189 35268 1x(s) 35705 | ----- ---- --- ----- | ----- ------ ----- 190 Chn 190 35269 1x(s) 35707 | ----- ---- --- ----- | ----- ------ ----- 191 Chn 191 35270 1x(s) 35709 | ----- ---- --- ----- | ----- ------ ----- 192 Chn 192 35271 1x(s) 35711 | ----- ---- --- ----- | ----- ------ ----- 193 Chn 193 35272 1x(s) 35713 | ----- ---- --- ----- | ----- ------ ----- 194 Chn 194 35273 1x(s) 35715 | ----- ---- --- ----- | ----- ------ ----- 195 Chn 195 35274 1x(s) 35717 | ----- ---- --- ----- | ----- ------ ----- 196 Chn 196 35275 1x(s) 35719 | ----- ---- --- ----- | ----- ------ ----- 197 Chn 197 35276 1x(s) 35721 | ----- ---- --- ----- | ----- ------ ----- 198 Chn 198 35277 1x(s) 35723 | ----- ---- --- ----- | ----- ------ ----- 199 Chn 199 35278 1x(s) 35725 | ----- ---- --- ----- | ----- ------ ----- 200 Chn 200 35279 1x(s) 35727 | ----- ---- --- ----- | ----- ------ ----- 201 Chn 201 35280 1x(s) 35729 | ----- ---- --- ----- | ----- ------ ----- 202 Chn 202 35281 1x(s) 35731 | ----- ---- --- ----- | ----- ------ ----- 203 Chn 203 35282 1x(s) 35733 | ----- ---- --- ----- | ----- ------ ----- 204 Chn 204 35283 1x(s) 35735 | ----- ---- --- ----- | ----- ----- ----- 205 Chn 205 35284 1x(s) 35737 | ----- ---- --- ----- | ----- ----- ----- 206 Chn 206 35285 1x(s) 35739 | ----- ---- --- ----- | ----- ----- ----- 207 Chn 207 35286 1x(s) 35741 | ----- ---- --- ----- | ----- ----- ----- 208 Chn 208 35287 1x(s) 35743 | ----- ---- --- ----- | ----- ----- ----- 209 Chn 209 35288 1x(s) 35745 | ----- ---- --- ----- | ----- ----- ----- 210 Chn 210 35289 1x(s) 35747 | ----- ---- --- ----- | ----- ----- ----- 211 Chn 211 35290 1x(s) 35749 | ----- ---- --- ----- | ----- ----- ----- 212 Chn 212 35291 1x(s) 35751 | ----- ---- --- ----- | ----- ----- ----- 213 Chn 213 35292 1x(s) 35753 | ----- ---- --- ----- | ----- ----- ----- 214 Chn 214 35293 1x(s) 35755 | ----- ---- --- ----- | ----- ----- ----- 215 Chn 215 35294 1x(s) 35757 | ----- ---- --- ----- | ----- ----- ----- 216 Chn 216 35295 1x(s) 35759 | ----- ---- --- ----- | ----- ----- ----- 217 Chn 217 35296 1x(s) 35761 | ----- ---- --- ----- | ----- ----- ----- 218 Chn 218 35297 1x(s) 35763 | ----- ---- --- ----- | ----- ----- ----- 219 Chn 219 35298 1x(s) 35765 | ----- ---- --- ----- | ----- ----- ----- 220 Chn 220 35299 1x(s) 35767 | ----- ---- --- ----- | ----- ----- ----- 221 Chn 221 35300 1x(s) 35769 | ----- ---- --- ----- | ----- ----- ----- 222 Chn 222 35301 1x(s) 35771 | ----- ---- --- ----- | ----- ----- ----- 223 Chn 223 35302 1x(s) 35773 | ----- ---- --- ----- | ----- ----- ----- 224 Drv Model(Amps) 35303 10x(u) 35775 | ----- ---- --- ----- | 36246 10x(s) 36558 225 Drv Firmware 35304 1x(u) 35777 | ----- ---- --- ----- | 36247 1x(s) 36560 226 Drv Comm Fails 35305 1x(s) 35779 | 35914 1x(s) 36093 | 36248 1x(s) 36562 227 SS Hardware 35306 1x(s) 35781 | ----- ---- --- ----- | 36249 1x(s) 36564 228 SS Firmware 35307 1x(s) 35783 | ----- ---- --- ----- | 36250 1x(s) 36566 229 SS Comm Fails 35308 1x(s) 35785 | 35915 1x(s) 36095 | 36251 1x(s) 36568 230 EIO Hardware 35309 1x(s) 35787 | ----- ---- --- ----- | 36252 1x(s) 36570 231 EIO Firmware 35310 1x(s) 35789 | ----- ---- --- ----- | 36253 1x(s) 36572 232 EIO Comm Fails 35311 1x(s) 35791 | 35916 1x(s) 36097 | 36254 1x(s) 36574 233 CPU HardwareRev 35312 1x(s) 35793 | ----- ---- --- ----- | 36255 1x(s) 36576 234 CPU SoftwareRev 35313 100x(s) 35795 | ----- ---- --- ----- | 36256 100x(s) 36578 235 CPU Temp f 35314 10x(s) 35797 | 35917 10x(s) 36099 | 36257 10x(s) 36580 236 CPU Temp c 35315 10x(s) 35799 | ----- ---- --- ----- | 36258 10x(s) 36582 237 BkSpin Probe AB 35316 100x(u) 35801 | ----- ---- --- ----- | 36259 100x(s) 36584 238 BkSpin Probe BC 35317 100x(u) 35803 | ----- ---- --- ----- | 36260 100x(s) 36586

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239 BkSpin Probe CA 35318 100x(u) 35805 | ----- ---- --- ----- | 36261 100x(s) 36588 240 Gnd Fault Raw 35319 1x(u) 35807 | ----- ---- --- ----- | 36262 1x(s) 36590 241 PT Angle CA-AB 35320 100x(u) 35809 | ----- ---- --- ----- | 36263 100x(s) 36592 242 V to A Phase 35321 100x(u) 35811 | ----- ---- --- ----- | 36264 100x(s) 36594 243 Pr Phase CA-AB 35322 10x(s) 35813 | ----- ---- --- ----- | 36265 10x(s) 36596 244 1 Hour Sawtooth 35323 10x(u) 35815 | ----- ---- --- ----- | 36266 10x(s) 36598 245 2 Hr Sawtooth 35324 10x(u) 35817 | ----- ---- --- ----- | 36267 10x(s) 36600 246 4 Hr Sawtooth 35325 10x(u) 35819 | ----- ---- --- ----- | 36268 10x(s) 36602 247 8 Hr Sawtooth 35326 10x(u) 35821 | ----- ---- --- ----- | 36269 10x(s) 36604 248 Available Mem 35327 1x(u) 35823 | 35918 1x(s) 36101 | 36270 1x(s) 36606 249 CT Gain 35328 1x(s) 35825 | ----- ---- --- ----- | 36271 1x(s) 36608

SYSTEM PARAMETERS (Manual Values) # Parameter Name Integers Floats--- -------------- ------------ ------001 CT Ratio 40002 10x 40203002 PT Ratio 40003 10x 40205003 WaitRestrtTimer 40004 1x 40207004 Bkspin Max Freq 40005 1x 40209005 Bkspin MinVolts 40006 1x 40211006 Pre-Start Delay 40007 1x 40213007 DHXFormer Ratio 40008 1000x 40215008 ProgRstDelay 40009 1x 40217009 Max Start Time 40010 1x 40219010 Start Frequency 40011 1x 40221011 StartAmpsTime 40012 1x 40223012 LocalLokOutClr 40013 1x 40225013 StrtCounterRst 40014 1x 40227014 InhbitAutoStart 40015 1x 40229015 Press. Setpoint 40016 10x 40231016 RemoteLokoutClr 40017 1x 40233017 DH Tool Address 40018 1x 40235018 DH Tool Port 40019 1x 40237019 DHTool PollRate 40020 1x 40239020 SmartGuard Cmd 40021 1x 40241021 OrificeDiameter 40022 1000x 40243 (Not used)022 Pipe Diameter 40023 1000x 40245 (Not used)023 SpecificGravity 40024 1000x 40247 (Not used)024 DiffPres Cutoff 40025 10x 40249 (Not used)025 Drive Port # 40026 1x 40251026 Drive Address 40027 1x 40253027 Drive Poll Rate 40028 1x 40255028 Freq Setpoint1 40029 10x 40257029 Freq Setpoint2 40030 10x 40259030 Freq Setpoint3 40031 10x 40261031 Stop Time 40032 1x 40263032 ValvePIDPresetA 40033 10x 40265033 ValvePIDPresetB 40034 1x 40267034 Valve Man.SetPt 40035 1x 40269035 SimRefillRate 40036 10x 40271036 SimPumpRate 40037 1x 40273037 Pump Stages 40038 1x 40275038 SpecificGravity 40039 1000x 40277039 OLoadStartDelay 40040 10x 40279040 Motor Overload 40041 1x 40281041 OLoad Delay@25% 40042 1x 40283042 CompressionPump 40043 1x 40285043 OLoad @MinFreq 40044 1x 40287044 Upthrust Fault% 40045 1x 40289045 Upthrust Alarm% 40046 1x 40291046 DnThrust Fault% 40047 1x 40293047 DnThrust Alarm% 40048 1x 40295048 TargetPSIAdjust 40049 10x 40297050 O-Load Flag 40051 1x 40301051 Mtr OverCurrent 40052 1x 40303

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052 Motor Underload 40053 1x 40305053 Oload obsolete 40054 1x 40307 (Not used)054 O-Load obsolete 40055 10x 40309 (Not used)055 DriveModeSelect 40056 1x 40311056 V/F Curve Selec 40057 1x 40313057 VF CurveVBias 40058 10x 40315058 Min Frequency 40059 10x 40317059 Max Frequency 40060 10x 40319060 Accel Seconds 40061 10x 40321061 Decel Seconds 40062 10x 40323062 LockoutFreq1 40063 10x 40325063 LockoutFreq2 40064 10x 40327064 LockoutFreq3 40065 10x 40329065 Lockout Band 40066 10x 40331066 Max PIFreq 40067 10x 40333067 iMode Prop. 40068 100x 40335068 iMode Integral 40069 10x 40337069 iMode Setpoint 40070 10x 40339070 V7PI Rev Acting 40071 1x 40341071 V7PI Prop. 40072 100x 40343072 V7PI Integral 40073 10x 40345073 V7PI Setpoint 40074 10x 40347074 Forward/Reverse 40075 1x 40349075 OLoad t Const. 40076 10x 40351076 iLimit (Clamp) 40077 10x 40353077 ULoad Obsolete 40078 10x 40355 (Not used)078 ULoad Obsolete 40079 1x 40357 (Not used)079 ULoad Obsolete 40080 1x 40359 (Not used)080 ULoad Obsolete 40081 10x 40361 (Not used)081 RstDrv2Defaults 40082 1x 40363082 DriveMaxVolts 40083 10x 40365083 OLoad Drain 40084 1x 40367108 MtrCtrl PID ‘P’ 40109 10000x 40417109 MtrCtrl PID ‘I’ 40110 10000x 40419110 MtrCtrl PID ‘D’ 40111 10000x 40421111 MtrCtrl PID ROC 40112 1x 40423112 MC PID Rev Act 40113 1x 40425113 MC PID Update 40114 10x 40427114 Valve PID ‘P’ 40115 10000x 40429115 Valve PID ‘I’ 40116 1000x 40431116 Valve PID ‘D’ 40117 10000x 40433117 Valve PID ROC 40118 10x 40435118 Valve Rev.Act 40119 1x 40437119 ValveUpdateRate 40120 10x 40439120 Legacy 1 Port 40121 1x 40441121 Legacy 1 Addr 40122 1x 40443 (Not used)122 Leg1 Poll Rate 40123 1x 40445 (Not used)123 Legacy 2 Port 40124 1x 40447 (Not used)124 Legacy 2 Addr 40125 1x 40449 (Not used)125 Leg2 Poll Rate 40126 1x 40451 (Not used)148 CPU Serial # 40149 1x 40497149 Template 40150 1x 40499

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TRIGGER CONFIGURATION

Trigger Actions: 0 = Logic Only 1 = Log Only 2 = STOP->FAULT 3 = STOP->HOLD 4 = STOP->Timer Block 5 = HOLD in Prestart 6 = START Motor 7 = Go to Run State 1 8 = Go to Run State 2 9 = Go to Run State 3 10 = Clear LockOut 11 = Save 100ms Trace 12 = Latched Logic 13 = Clear Latches 14 = E-STOP->FAULT

TRIGGER LIMITS | TRIGGER| ENABLE| TRIP | RESTARTS| RESTART| CLEAR # Trigger Name Integers Floats | ACTION | DELAY | DELAY | ALLOWED | DELAY | DELAY | | x10 | x10 | | x10 | x10--- ------------ -------- ------ | ------ | ----- | ------ | ------ | ------ | -----001 MotorIsRunning ----- ----- | 41366 | 41621 | 41876 | 42131 | 42386 | 42641 002 Start Switch ----- ----- | 41367 | 41622 | 41877 | 42132 | 42387 | 42642 003 AutoRestartMode ----- ----- | 41368 | 41623 | 41878 | 42133 | 42388 | 42643 004 Manual Stop ----- ----- | 41369 | 41624 | 41879 | 42134 | 42389 | 42644 005 ManStartInhibit ----- ----- | 41370 | 41625 | 41880 | 42135 | 42390 | 42645 006 RemStartInhibit ----- ----- | 41371 | 41626 | 41881 | 42136 | 42391 | 42646 007 Clear Lockout ----- ----- | 41372 | 41627 | 41882 | 42137 | 42392 | 42647 008 ManualLockout ----- ----- | 41373 | 41628 | 41883 | 42138 | 42393 | 42648 009 No Motor Status ----- ----- | 41374 | 41629 | 41884 | 42139 | 42394 | 42649 010 Trig 010 40610 1x(s) 40874 | 41375 | 41630 | 41885 | 42140 | 42395 | 42650 011 No DHX Ratio ----- ----- | 41376 | 41631 | 41886 | 42141 | 42396 | 42651 012 No Overload Set ----- ----- | 41377 | 41632 | 41887 | 42142 | 42397 | 42652 013 Trig 013 40613 1x(s) 40880 | 41378 | 41633 | 41888 | 42143 | 42398 | 42653 014 Trig 014 40614 1x(s) 40882 | 41379 | 41634 | 41889 | 42144 | 42399 | 42654 015 Clear Latches ----- ----- | 41380 | 41635 | 41890 | 42145 | 42400 | 42655 016 Trig 016 ----- ----- | 41381 | 41636 | 41891 | 42146 | 42401 | 42656 017 StartingRunning ----- ----- | 41382 | 41637 | 41892 | 42147 | 42402 | 42657 018 Starting Soon 40618 1000x(u) 40890 | 41383 | 41638 | 41893 | 42148 | 42403 | 42658 019 Stopped ----- ----- | 41384 | 41639 | 41894 | 42149 | 42404 | 42659 020 LockOutOnFault ----- ----- | 41385 | 41640 | 41895 | 42150 | 42405 | 42660 021 Underload ----- ----- | 41386 | 41641 | 41896 | 42151 | 42406 | 42661 022 Input Over Volt 40622 1x(s) 40898 | 41387 | 41642 | 41897 | 42152 | 42407 | 42662 023 Input UnderVolt 40623 1x(s) 40900 | 41388 | 41643 | 41898 | 42153 | 42408 | 42663 024 Input Freq High 40624 10x(s) 40902 | 41389 | 41644 | 41899 | 42154 | 42409 | 42664 025 Input Freq Low 40625 10x(s) 40904 | 41390 | 41645 | 41900 | 42155 | 42410 | 42665 026 Pwr Factor Low 40626 1x(s) 40906 | 41391 | 41646 | 41901 | 42156 | 42411 | 42666 027 Input Cur.Unbal 40627 10x(s) 40908 | 41392 | 41647 | 41902 | 42157 | 42412 | 42667 028 Input VoltUnbal 40628 10x(s) 40910 | 41393 | 41648 | 41903 | 42158 | 42413 | 42668 029 Mtr OverCurrent ----- ----- | 41394 | 41649 | 41904 | 42159 | 42414 | 42669 030 Short Circuit 40630 10x(s) 40914 | 41395 | 41650 | 41905 | 42160 | 42415 | 42670 031 Ground Fault 40631 100x(s) 40916 | 41396 | 41651 | 41906 | 42161 | 42416 | 42671 032 Backspin Hold ----- ----- | 41397 | 41652 | 41907 | 42162 | 42417 | 42672 033 Mtr Overload 40633 100x(s) 40920 | 41398 | 41653 | 41908 | 42163 | 42418 | 42673 034 DriveFreqLow ----- ----- | 41399 | 41654 | 41909 | 42164 | 42419 | 42674 035 U-Load PreTrig ----- ----- | 41400 | 41655 | 41910 | 42165 | 42420 | 42675 036 Trig 036 40636 1x(s) 40926 | 41401 | 41656 | 41911 | 42166 | 42421 | 42676 037 Trig 037 40637 1x(s) 40928 | 41402 | 41657 | 41912 | 42167 | 42422 | 42677 038 Trig 038 40638 1x(s) 40930 | 41403 | 41658 | 41913 | 42168 | 42423 | 42678 039 Trig 039 40639 1x(s) 40932 | 41404 | 41659 | 41914 | 42169 | 42424 | 42679 040 UpThrust Fault ----- ----- | 41405 | 41660 | 41915 | 42170 | 42425 | 42680 041 UpThrust Alarm ----- ----- | 41406 | 41661 | 41916 | 42171 | 42426 | 42681 042 DownThrustFault ----- ----- | 41407 | 41662 | 41917 | 42172 | 42427 | 42682 043 DownThrustAlarm ----- ----- | 41408 | 41663 | 41918 | 42173 | 42428 | 42683

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044 Trig 044 40644 1x(s) 40942 | 41409 | 41664 | 41919 | 42174 | 42429 | 42684 045 Trig 045 40645 1x(s) 40944 | 41410 | 41665 | 41920 | 42175 | 42430 | 42685 046 Trig 046 40646 1x(s) 40946 | 41411 | 41666 | 41921 | 42176 | 42431 | 42686 047 Trig 047 40647 1x(s) 40948 | 41412 | 41667 | 41922 | 42177 | 42432 | 42687 048 Trig 048 40648 1x(s) 40950 | 41413 | 41668 | 41923 | 42178 | 42433 | 42688 049 Trig 049 40649 1x(s) 40952 | 41414 | 41669 | 41924 | 42179 | 42434 | 42689 050 Trig 050 40650 1x(s) 40954 | 41415 | 41670 | 41925 | 42180 | 42435 | 42690 051 Trig 051 40651 1x(s) 40956 | 41416 | 41671 | 41926 | 42181 | 42436 | 42691 052 BackSpinHoldNot ----- ----- | 41417 | 41672 | 41927 | 42182 | 42437 | 42692 053 Trig 053 40653 1x(s) 40960 | 41418 | 41673 | 41928 | 42183 | 42438 | 42693 054 Trig 054 40654 1x(s) 40962 | 41419 | 41674 | 41929 | 42184 | 42439 | 42694 055 Trig 055 40655 1x(s) 40964 | 41420 | 41675 | 41930 | 42185 | 42440 | 42695 056 Trig 056 40656 1x(s) 40966 | 41421 | 41676 | 41931 | 42186 | 42441 | 42696 057 Trig 057 40657 1x(s) 40968 | 41422 | 41677 | 41932 | 42187 | 42442 | 42697 058 Trig 058 40658 1x(s) 40970 | 41423 | 41678 | 41933 | 42188 | 42443 | 42698 059 Trig 059 40659 1x(s) 40972 | 41424 | 41679 | 41934 | 42189 | 42444 | 42699 060 Trig 060 40660 1x(s) 40974 | 41425 | 41680 | 41935 | 42190 | 42445 | 42700 061 A1 High Limit 40661 10x(s) 40976 | 41426 | 41681 | 41936 | 42191 | 42446 | 42701 062 A1 Low Limit 40662 10x(s) 40978 | 41427 | 41682 | 41937 | 42192 | 42447 | 42702 063 A2 High Limit 40663 10x(s) 40980 | 1428 | 41683 | 41938 | 42193 | 42448 | 42703 064 A2 Low Limit 40664 10x(s) 0982 | 4429 | 41684 41939 42194 42449 42704 065 A3 High Limit 40665 10x(s) 40984 | 41430 | 41685 | 41940 | 42195 | 42450 | 42705 066 A3 Low Limit 40666 10x(s) 40986 | 41431 | 41686 | 41941 | 42196 | 42451 | 42706 067 A4 High Limit 40667 10x(s) 40988 | 41432 | 41687 | 41942 | 42197 | 42452 | 42707 068 A4 Low Limit 40668 10x(s) 40990 | 41433 | 41688 | 41943 | 42198 | 42453 | 42708 069 A5 High Limit 40669 10x(s) 40992 | 41434 | 41689 | 41944 | 42199 | 42454 | 42709 070 A5 Low Limit 40670 10x(s) 40994 | 41435 | 41690 | 41945 | 42200 | 42455 | 42710 071 A6 High Limit 40671 10x(s) 40996 | 41436 | 41691 | 41946 | 42201 | 42456 | 42711 072 A6 Low Limit 40672 10x(s) 40998 | 41437 | 41692 | 41947 | 42202 | 42457 | 42712 073 A7 High Limit 40673 10x(s) 41000 | 41438 | 41693 | 41948 | 42203 | 42458 | 42713 074 A7 Low Limit 40674 10x(s) 41002 | 41439 | 41694 | 41949 | 42204 | 42459 | 42714 075 A8 High Limit 40675 10x(s) 41004 | 41440 | 41695 | 41950 | 42205 | 42460 | 42715 076 A8 Low Limit 40676 10x(s) 41006 | 41441 | 41696 | 41951 | 42206 | 42461 | 42716 077 Trig 077 ----- ----- | 41442 | 41697 | 41952 | 42207 | 42462 | 42717 078 Trig 078 ----- ----- | 41443 | 41698 | 41953 | 42208 | 42463 | 42718 079 Trig 079 ----- ----- | 41444 | 41699 | 41954 | 42209 | 42464 | 42719 080 Trig 080 ----- ----- | 41445 | 41700 | 41955 | 42210 | 42465 | 42720 081 Trig 081 ----- ----- | 41446 | 41701 | 41956 | 42211 | 42466 | 42721 082 Trig 082 ----- ----- | 41447 | 41702 | 41957 | 42212 | 42467 | 42722 083 Trig 083 ----- ----- | 41448 | 41703 | 41958 | 42213 | 42468 | 42723 084 Trig 084 ----- ----- | 41449 | 41704 | 41959 | 42214 | 42469 | 42724 085 Trig 085 ----- ----- | 41450 | 41705 | 41960 | 42215 | 42470 | 42725 086 Trig 086 ----- ----- | 41451 | 41706 | 41961 | 42216 | 42471 | 42726 087 Trig 087 ----- ----- | 41452 | 41707 | 41962 | 42217 | 42472 | 42727 088 Trig 088 ----- ----- | 41453 | 41708 | 41963 | 42218 | 42473 | 42728 089 Trig 089 ----- ----- | 41454 | 41709 | 41964 | 42219 | 42474 | 42729 090 Trig 090 ----- ----- | 41455 | 41710 | 41965 | 42220 | 42475 | 42730 091 Trig 091 ----- ----- | 41456 | 41711 | 41966 | 42221 | 42476 | 42731 092 Trig 092 ----- ----- | 41457 | 41712 | 41967 | 42222 | 42477 | 42732 093 Trig 093 ----- ----- | 41458 | 41713 | 41968 | 42223 | 42478 | 42733 094 Trig 094 ----- ----- | 41459 | 41714 | 41969 | 42224 | 42479 | 42734 095 Trig 095 ----- ----- | 41460 | 41715 | 41970 | 42225 | 42480 | 42735 096 Trig 096 ----- ----- | 41461 | 41716 | 41971 | 42226 | 42481 | 42736 097 Trig 097 ----- ----- | 41462 | 41717 | 41972 | 42227 | 42482 | 42737 098 Trig 098 ----- ----- | 41463 | 41718 | 41973 | 42228 | 42483 | 42738 099 Trig 099 ----- ----- | 41464 | 41719 | 41974 | 42229 | 42484 | 42739 100 Trig 100 ----- ----- | 41465 | 41720 | 41975 | 42230 | 42485 | 42740 101 Dig In 1 ----- ----- | 41466 | 41721 | 41976 | 42231 | 42486 | 42741 102 Dig In 2 ----- ----- | 41467 | 41722 | 41977 | 42232 | 42487 | 42742 103 Dig In 3 ----- ----- | 41468 | 41723 | 41978 | 42233 | 42488 | 42743 104 Dig In 4 ----- ----- | 41469 | 41724 | 41979 | 42234 | 42489 | 42744 105 Dig In 5 ----- ----- | 41470 | 41725 | 41980 | 42235 | 42490 | 42745 106 Dig In 6 ----- ----- | 41471 | 41726 | 41981 | 42236 | 42491 | 42746 107 Dig In 7 ----- ----- | 41472 | 41727 | 41982 | 42237 | 42492 | 42747 108 Dig In 8 ----- ----- | 41473 | 41728 | 41983 | 42238 | 42493 | 42748 109 Dig In 9 ----- ----- | 41474 | 41729 | 41984 | 42239 | 42494 | 42749

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110 Dig In 10 ----- ----- | 41475 | 41730 | 41985 | 42240 | 42495 | 42750 111 Dig In 11 ----- ----- | 41476 | 41731 | 41986 | 42241 | 42496 | 42751 112 Dig In 12 ----- ----- | 41477 | 41732 | 41987 | 42242 | 42497 | 42752 113 CPU Dig In 1 ----- ----- | 41478 | 41733 | 41988 | 42243 | 42498 | 42753 114 CPU Dig In 2 ----- ----- | 41479 | 41734 | 41989 | 42244 | 42499 | 42754 115 CPU Dig In 3 ----- ----- | 41480 | 41735 | 41990 | 42245 | 42500 | 42755 116 CPU Dig In 4 ----- ----- | 41481 | 41736 | 41991 | 42246 | 42501 | 42756 117 V7 Dig In 1 ----- ----- | 41482 | 41737 | 41992 | 42247 | 42502 | 42757 118 V7 Dig In 2 ----- ----- | 41483 | 41738 | 41993 | 42248 | 42503 | 42758 119 V7 Dig In 3 ----- ----- | 41484 | 41739 | 41994 | 42249 | 42504 | 42759 120 V7 Dig In 4 ----- ----- | 41485 | 41740 | 41995 | 42250 | 42505 | 42760 121 V7 Dig In 5 ----- ----- | 41486 | 41741 | 41996 | 42251 | 42506 | 42761 122 V7 Dig In 6 ----- ----- | 41487 | 41742 | 41997 | 42252 | 42507 | 42762 123 Breaker 2 Fault ----- ----- | 41488 | 41743 | 41998 | 42253 | 42508 | 42763 124 Filter Overheat ----- ----- | 41489 | 41744 | 41999 | 42254 | 42509 | 42764 125 100msTrace ----- ----- | 41490 | 41745 | 42000 | 42255 | 42510 | 42765 126 Trig 126 40726 1x(s) 41106 | 41491 | 41746 | 42001 | 42256 | 42511 | 42766 127 Trig 127 40727 1x(s) 41108 | 41492 | 41747 | 42002 | 42257 | 42512 | 42767 128 Trig 128 40728 1x(s) 41110 | 41493 | 41748 | 42003 | 42258 | 42513 | 42768 129 Trig 129 40729 1x(s) 41112 | 41494 | 41749 | 42004 | 42259 | 42514 | 42769 130 IntakePressHigh 40730 10x(u) 41114 | 41495 | 41750 | 42005 | 42260 | 42515 | 42770 131 IntakePressLow 40731 10x(u) 41116 | 41496 | 41751 | 42006 | 42261 | 42516 | 42771 132 IntakeTemp High 40732 10x(s) 41118 | 41497 | 41752 | 42007 | 42262 | 42517 | 42772 133 IntakeTemp Low 40733 10x(s) 41120 | 41498 | 41753 | 42008 | 42263 | 42518 | 42773 134 Motor Temp High 40734 10x(s) 41122 | 41499 | 41754 | 42009 | 42264 | 42519 | 42774 135 Discharge High 40735 1x(s) 41124 | 41500 | 41755 | 42010 | 42265 | 42520 | 42775 136 Discharge Low 40736 1x(s) 41126 | 41501 | 41756 | 42011 | 42266 | 42521 | 42776 137 D/H VibrationHi 40737 100x(s) 41128 | 41502 | 41757 | 42012 | 42267 | 42522 | 42777 138 Leakage High 40738 1000x(s) 41130 | 41503 | 41758 | 42013 | 42268 | 42523 | 42778 139 DeltaPressHigh 40739 10x(s) 41132 | 41504 | 41759 | 42014 | 42269 | 42524 | 42779 140 DeltaPress Low 40740 10x(s) 41134 | 41505 | 41760 | 42015 | 42270 | 42525 | 42780 141 DH Data Invalid ----- ----- | 41506 | 41761 | 42016 | 42271 | 42526 | 42781 142 SG Output Open ----- ----- | 41507 | 41762 | 42017 | 42272 | 42527 | 42782 143 SG Output Short ----- ----- | 41508 | 41763 | 42018 | 42273 | 42528 | 42783 144 Trig 144 40744 1x(s) 41142 | 41509 | 41764 | 42019 | 42274 | 42529 | 42784 145 Trig 145 40745 1x(s) 41144 | 41510 | 41765 | 42020 | 42275 | 42530 | 42785 146 Trig 146 40746 1x(s) 41146 | 41511 | 41766 | 42021 | 42276 | 42531 | 42786 147 Trig 147 40747 1x(s) 41148 | 41512 | 41767 | 42022 | 42277 | 42532 | 42787 148 Trig 148 40748 1x(s) 41150 | 41513 | 41768 | 42023 | 42278 | 42533 | 42788 149 Trig 149 40749 1x(s) 41152 | 41514 | 41769 | 42024 | 42279 | 42534 | 42789 150 Trig 150 40750 1x(s) 41154 | 41515 | 41770 | 42025 | 42280 | 42535 | 42790 151 Trig 151 40751 1x(s) 41156 | 41516 | 41771 | 42026 | 42281 | 42536 | 42791 152 Trig 152 40752 1x(s) 41158 | 41517 | 41772 | 42027 | 42282 | 42537 | 42792 153 Trig 153 40753 1x(s) 41160 | 41518 | 41773 | 42028 | 42283 | 42538 | 42793 154 Trig 154 40754 1x(s) 41162 | 41519 | 41774 | 42029 | 42284 | 42539 | 42794 155 Trig 155 40755 1x(s) 41164 | 41520 | 41775 | 42030 | 42285 | 42540 | 42795 156 Trig 156 40756 1x(s) 41166 | 41521 | 41776 | 42031 | 42286 | 42541 | 42796 157 Trig 157 40757 1x(s) 41168 | 41522 | 41777 | 42032 | 42287 | 42542 | 42797 158 Trig 158 40758 1x(s) 41170 | 41523 | 41778 | 42033 | 42288 | 42543 | 42798 159 MtrCtrl PID Run ----- ----- | 41524 | 41779 | 42034 | 42289 | 42544 | 42799 160 ValvePIDPresetA ----- ----- | 41525 | 41780 | 42035 | 42290 | 42545 | 42800 161 ValvePIDPresetB ----- ----- | 41526 | 41781 | 42036 | 42291 | 42546 | 42801 162 Valve PID Run ----- ----- | 41527 | 41782 | 42037 | 42292 | 42547 | 42802 163 V7 Fault FU ----- ----- | 41528 | 41783 | 42038 | 42293 | 42548 | 42803 164 V7 Fault UV ----- ----- | 41529 | 41784 | 42039 | 42294 | 42549 | 42804 165 V7 Fault UV2 ----- ----- | 41530 | 41785 | 42040 | 42295 | 42550 | 42805 166 V7 Fault UV3 ----- ----- | 41531 | 41786 | 42041 | 42296 | 42551 | 42806 167 V7 Fault GF ----- ----- | 41532 | 41787 | 42042 | 42297 | 42552 | 42807 168 V7 Fault OC ----- ----- | 41533 | 41788 | 42043 | 42298 | 42553 | 42808 169 V7 Fault OV ----- ----- | 41534 | 41789 | 42044 | 42299 | 42554 | 42809 170 V7 Fault OH ----- ----- | 41535 | 41790 | 42045 | 42300 | 42555 | 42810 171 V7 Fault OH1 ----- ----- | 41536 | 41791 | 42046 | 42301 | 42556 | 42811 172 V7 Fault OL1 ----- ----- | 41537 | 41792 | 42047 | 42302 | 42557 | 42812 173 V7 Fault OL2 ----- ----- | 41538 | 41793 | 42048 | 42303 | 42558 | 42813 174 V7Fault OL3-OL4 ----- ----- | 41539 | 41794 | 42049 | 42304 | 42559 | 42814

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175 V7 Fault PL ----- ----- | 41540 | 41795 | 42050 | 42305 | 42560 | 42815 176 V7 Fault LF ----- ----- | 41541 | 41796 | 42051 | 42306 | 42561 | 42816 177 V7 Fault ERR ----- ----- | 41542 | 41797 | 42052 | 42307 | 42562 | 42817 178 V7 Fault CE ----- ----- | 41543 | 41798 | 42053 | 42308 | 42563 | 42818 179 V7 Fault UL ----- ----- | 41544 | 41799 | 42054 | 42309 | 42564 | 42819 180 V7 Fault OVL ----- ----- | 41545 | 41800 | 42055 | 42310 | 42565 | 42820 181 Trig 181 40781 1x(s) 41216 | 41546 | 41801 | 42056 | 42311 | 42566 | 42821 182 V7 Alarm UV ----- ----- | 41547 | 41802 | 42057 | 42312 | 42567 | 42822 183 V7w OverVolt ----- ----- | 41548 | 41803 | 42058 | 42313 | 42568 | 42823 184 V7w HsOverTemp ----- ----- | 41549 | 41804 | 42059 | 42314 | 42569 | 42824 185 V7w DrvOverHeat ----- ----- | 41550 | 41805 | 42060 | 42315 | 42570 | 42825 186 V7w OverTorque ----- ----- | 41551 | 41806 | 42061 | 42316 | 42571 | 42826 187 V7w CoolingFan ----- ----- | 41552 | 41807 | 42062 | 42317 | 42572 | 42827 188 V7w Mtr O-load ----- ----- | 41553 | 41808 | 42063 | 42318 | 42573 | 42828 189 V7w Drv O-load ----- ----- | 41554 | 41809 | 42064 | 42319 | 42574 | 42829 190 Trig 190 40790 1x(s) 41234 | 41555 | 41810 | 42065 | 42320 | 42575 | 42830 191 Trig 191 40791 1x(s) 41236 | 41556 | 41811 | 42066 | 42321 | 42576 | 42831 192 Trig 192 40792 1x(s) 41238 | 41557 | 41812 | 42067 | 42322 | 42577 | 42832 193 Trig 193 40793 1x(s) 41240 | 41558 | 41813 | 42068 | 42323 | 42578 | 42833 194 Trig 194 40794 1x(s) 41242 | 41559 | 41814 | 42069 | 42324 | 42579 | 42834 195 Trig 195 40795 1x(s) 41244 | 41560 | 41815 | 42070 | 42325 | 42580 | 42835 196 Trig 196 40796 1x(s) 41246 | 41561 | 41816 | 42071 | 42326 | 42581 | 42836 197 Trig 197 40797 1x(s) 41248 | 41562 | 41817 | 42072 | 42327 | 42582 | 42837 198 Trig 198 40798 1x(s) 41250 | 41563 | 41818 | 42073 | 42328 | 42583 | 42838 199 Trig 199 40799 1x(s) 41252 | 41564 | 41819 | 42074 | 42329 | 42584 | 42839 200 Slave0 CommFail ----- ----- | 41565 | 41820 | 42075 | 42330 | 42585 | 42840 201 EIO 1 Comm Fail ----- ----- | 41566 | 41821 | 42076 | 42331 | 42586 | 42841 202 DHTool CommFail ----- ----- | 41567 | 41822 | 42077 | 42332 | 42587 | 42842 203 Drive Comm Fail ----- ----- | 41568 | 41823 | 42078 | 42333 | 42588 | 42843 204 LIO 2 Comm Fail ----- ----- | 41569 | 41824 | 42079 | 42334 | 42589 | 42844 205 CPU Fail ----- ----- | 41570 | 41825 | 42080 | 42335 | 42590 | 42845 206 Slave6ComFail ----- ----- | 41571 | 41826 | 42081 | 42336 | 42591 | 42846 207 Slave7ComFail ----- ----- | 41572 | 41827 | 42082 | 42337 | 42592 | 42847 208 Slave8ComFail ----- ----- | 41573 | 41828 | 42083 | 42338 | 42593 | 42848 209 Slave9ComFail ----- ----- | 41574 | 41829 | 42084 | 42339 | 42594 | 42849 210 Slave10ComFail ----- ----- | 41575 | 41830 | 42085 | 42340 | 42595 | 42850 211 Slave11ComFail ----- ----- | 41576 | 41831 | 42086 | 42341 | 42596 | 42851 212 Slave12ComFail ----- ----- | 41577 | 41832 | 42087 | 42342 | 42597 | 42852 213 Slave13ComFail ----- ----- | 41578 | 41833 | 42088 | 42343 | 42598 | 42853 214 Slave14ComFail ----- ----- | 41579 | 41834 | 42089 | 42344 | 42599 | 42854 215 Trig 215 ----- ----- | 41580 | 41835 | 42090 | 42345 | 42600 | 42855 216 Trig 216 ----- ----- | 41581 | 41836 | 42091 | 42346 | 42601 | 42856 217 Trig 217 ----- ----- | 41582 | 41837 | 42092 | 42347 | 42602 | 42857 218 DigitalOutFault ----- ----- | 41583 | 41838 | 42093 | 42348 | 42603 | 42858 219 Self-Stop ----- ----- | 41584 | 41839 | 42094 | 42349 | 42604 | 42859 220 Self-Start ----- ----- | 41585 | 41840 | 42095 | 42350 | 42605 | 42860 221 Remote Start ----- ----- | 41586 | 41841 | 42096 | 42351 | 42606 | 42861 222 Manual Start ----- ----- | 41587 | 41842 | 42097 | 42352 | 42607 | 42862 223 Rst Timer Start ----- ----- | 41588 | 41843 | 42098 | 42353 | 42608 | 42863 224 Triggered Start ----- ----- | 41589 | 41844 | 42099 | 42354 | 42609 | 42864 225 Start Failed ----- ----- | 41590 | 41845 | 42100 | 42355 | 42610 | 42865 226 Stop Failed ----- ----- | 41591 | 41846 | 42101 | 42356 | 42611 | 42866 227 Trig 227 ----- ----- | 41592 | 41847 | 42102 | 42357 | 42612 | 42867 228 Remote Stop ----- ----- | 41593 | 41848 | 42103 | 42358 | 42613 | 42868 229 Group Shutdown ----- ----- | 41594 | 41849 | 42104 | 42359 | 42614 | 42869 230 [No Drive Comm] ----- ----- | 41595 | 41850 | 42105 | 42360 | 42615 | 42870 231 [ Locked Out ] ----- ----- | 41596 | 41851 | 42106 | 42361 | 42616 | 42871 232 [Stopped-FAULT] ----- ----- | 41597 | 41852 | 42107 | 42362 | 42617 | 42872 233 [No Auto Start] ----- ----- | 41598 | 41853 | 42108 | 42363 | 42618 | 42873 234 [Stopped--Hold] ----- ----- | 41599 | 41854 | 42109 | 42364 | 42619 | 42874 235 [Wait4Restart ] ----- ----- | 41600 | 41855 | 42110 | 42365 | 42620 | 42875 236 [Prepare2Start] ----- ----- | 41601 | 41856 | 42111 | 42366 | 42621 | 42876 237 [ Starting ] ----- ----- | 41602 | 41857 | 42112 | 42367 | 42622 | 42877 238 [ Run Mode 1 ] ----- ----- | 41603 | 41858 | 42113 | 42368 | 42623 | 42878 239 [ Run Mode 2 ] ----- ----- | 41604 | 41859 | 42114 | 42369 | 42624 | 42879

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240 [ Run Mode 3 ] ----- ----- | 41605 | 41860 | 42115 | 42370 | 42625 | 42880 241 [ Stopping ] ----- ----- | 41606 | 41861 | 42116 | 42371 | 42626 | 42881 242 Trig 242 ----- ----- | 41607 | 41862 | 42117 | 42372 | 42627 | 42882 243 Trig 243 ----- ----- | 41608 | 41863 | 42118 | 42373 | 42628 | 42883 244 PwrFail SysStop ----- ----- | 41609 | 41864 | 42119 | 42374 | 42629 | 42884 245 Warm Start ----- ----- | 41610 | 41865 | 42120 | 42375 | 42630 | 42885 246 Cold Start ----- ----- | 41611 | 41866 | 42121 | 42376 | 42631 | 42886 247 Any Fault ----- ----- | 41612 | 41867 | 42122 | 42377 | 42632 | 42887 248 Remote Lockout ----- ----- | 41613 | 41868 | 42123 | 42378 | 42633 | 42888 249 Local Lockout ----- ----- | 41614 | 41869 | 42124 | 42379 | 42634 | 42889 250 Trig 250 ----- ----- | 41615 | 41870 | 42125 | 42380 | 42635 | 42890 251 Trig 251 ----- ----- | 41616 | 41871 | 42126 | 42381 | 42636 | 42891 252 Trig 252 ----- ----- | 41617 | 41872 | 42127 | 42382 | 42637 | 42892 253 Trig 253 ----- ----- | 41618 | 41873 | 42128 | 42383 | 42638 | 42893 254 Autostart Hold ----- ----- | 41619 | 41874 | 42129 | 42384 | 42639 | 42894 255 Watchdog Reset ----- ----- | 41620 | 41875 | 42130 | 42385 | 42640 | 42895

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