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A21 Appendix 2. Food Safety Plan Worksheets Worksheets are recommended to document the product description, hazard analysis and preventive controls. The hazard analysis form should contain information to justify the identification of the hazards requiring preventive controls and the types of preventive controls applied. Information in the Food Safety Plan must explain the details for each preventive control. There is no standardized or mandated format for these worksheets, but the information should be arranged in a progressive manner that clearly explains the thought process for the hazard analysis and the individual steps in the Food Safety Plan. Forms used for process preventive controls may be adapted for allergen preventive controls, but other formats are entirely acceptable if it works for your organization and contains all of the required information. The following worksheets are provided as examples. The information is arranged in a similar manner, but the layouts are in either a landscape or a portrait form to suit individual preferences. Other forms can be adapted from those in the Food Safety Plan example. Special Note: These worksheets can be copied for routine use, but if they are used for official use, they must include details that identify the commercial firm and related information. The additional information must include: Firm name and location Dates and, when appropriate, the time of the activity Product identification Usually, record review signature (or initial) and date All forms can be adapted or modified as needed. There is NO required form.

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Page 1: Appendix 2. Food Safety Plan Worksheetsfood-safety.guru/wp-content/uploads/2020/12/PCQI...A2‐1 Appendix 2. Food Safety Plan Worksheets Worksheets are recommended to document the

A2‐1 

Appendix 2. Food Safety Plan Worksheets 

Worksheetsarerecommendedtodocumenttheproductdescription,hazardanalysisandpreventivecontrols.Thehazardanalysisformshouldcontaininformationtojustifytheidentificationofthehazardsrequiringpreventivecontrolsandthetypesofpreventivecontrolsapplied.InformationintheFoodSafetyPlanmustexplainthedetailsforeachpreventivecontrol.

Thereisnostandardizedormandatedformatfortheseworksheets,buttheinformationshouldbearrangedinaprogressivemannerthatclearlyexplainsthethoughtprocessforthehazardanalysisandtheindividualstepsintheFoodSafetyPlan.Formsusedforprocesspreventivecontrolsmaybeadaptedforallergenpreventivecontrols,butotherformatsareentirelyacceptableifitworksforyourorganizationandcontainsalloftherequiredinformation.

Thefollowingworksheetsareprovidedasexamples.Theinformationisarrangedinasimilarmanner,butthelayoutsareineitheralandscapeoraportraitformtosuitindividualpreferences.OtherformscanbeadaptedfromthoseintheFoodSafetyPlanexample.

SpecialNote:Theseworksheetscanbecopiedforroutineuse,butiftheyareusedforofficialuse,theymustincludedetailsthatidentifythecommercialfirmandrelatedinformation.Theadditionalinformationmustinclude:

Firmnameandlocation

Datesand,whenappropriate,thetimeoftheactivity

Productidentification

Usually,recordreviewsignature(orinitial)anddate

All forms can be adapted or modified as needed. There is NO required form. 

Page 2: Appendix 2. Food Safety Plan Worksheetsfood-safety.guru/wp-content/uploads/2020/12/PCQI...A2‐1 Appendix 2. Food Safety Plan Worksheets Worksheets are recommended to document the

Appendix 2

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Product Description Distribution, Consumers and Intended Use Product Name(s)

Product Description, including Important Food Safety Characteristics

Ingredients

Packaging Used

Intended Use

Intended Consumers

Shelf Life

Labeling Instructions related to Safety

Storage and Distribution

Approved: Date: Signature: Print name:

A2-2

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Food Safety Plan Worksheets

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Hazard identification (column 2) considers those that may be present in the food because the hazard occurs naturally, the

hazard may be unintentionally introduced, or the hazard may be intentionally introduced for economic gain.

B = Biological hazards including bacteria, viruses, parasites, and environmental pathogens

C = Chemical (including radiological) hazards, food allergens, substances such as pesticides and drug residues, natural

toxins, decomposition, and unapproved food or color additives

P = Physical hazards include potentially harmful extraneous matter that may cause choking, injury or other adverse health

effects

Hazard Analysis

(1) (2) (3) (4) (5) (6)

Ingredient/ Identify potential Do any Justify your decision for What preventive control Is the

potential column 3 measure(s) can be applied to preventive Processing food safety hazards

food safety significantly minimize or control Step introduced,

hazards prevent the food safety applied at controlled or

require a hazard? this step? enhanced at this step

preventive Process including CCPs, Allergen,

control? Sanitation, Supply-chain, other

preventive control

Yes No Yes No

B

□ □ □ □ C

□ □ □ □ p

□ □ □ □ B

□ □ □ □ C

□ □ □ □ p

□ □ □ □ B

□ □ □ □ C

□ □ □ □ p

□ □ □ □

A2-3

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Process

Process

Controls

Preventive Controls - Landscape Layout

Hazard(s) Parameters, Monitoring

values or

critical limits What How Frequency Who

Corrective Verification Records

Action

;J> "C

0 I:"'

0 > ,, z

t'l1 -3 V) z V) >

:: m

V) vi C: V) "C C: t'l1

m ,, V) 0 t'l1 > 0 -3 t'l1 V)

m

"C "C ,, > 0 � 0 m

C: C") -3

C") 0 0 t'l1

)> "O "O 11) :, Q.

;· N

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Food Safety Plan Worksheets

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Process Preventive Controls - Portrait Format

[This is an alternate layout for process preventive control.]

Process Control Step

Hazard(s)

Parameters, values or

critical limits

What

How

Monitoring Frequency

Who

Corrective Action

Verification

Records

A2-5

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Form Name: Food Allergen Preventive Controls

Allergen Hazard(s) Criterion Monitoring

Control

What How Frequency Who

Corrective Verification Records

Action

> 'ti

0 r--

0 > ::c 2!

m -! V) 2! V) >

:: m

V) vi � V) -,:, � m

m ::c V) 0 m > 0 -! m V)

m

-,:, 'ti

::c > 0 C')

0 m

� t""l -!

t""l 0 0 m

)> "O "O 11) :, Q.

;· N

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Food Safety Plan Worksheets

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Form Name: Food Allergen Ingredient Analysis Food Allergens in Ingredient

Formulation = c

'7 1

'7 ·-(IS

t),C <ll

C C .... ! -= �

= 0 ·-Q,) ·- -.... = 0 (1 c.o .... �

= (IS = � � c.o >. � z �

C -= i:: r- = .cc.o

i 0

� � � (IS

£l �� �

(IS (IS

"-l en � =�� < r-

E-< 0 (1 en o Q.,

Raw Material Name Supplier 1 -E 1

□ □ □ □ □ □ □ □

□ □ □ □ □ □ □ □

□ □ □ □ □ □ □ □

□ □ □ □ □ □ □ □

□ □ □ □ □ □ □ □

□ □ □ □ □ □ □ □

NOTE:

The above format is an alternative for an allergen specific hazard analysis. If you choose to use a form like this,

then there is no need to duplicate allergen considerations in your hazard analysis chart. Duplication of

information in multiple forms can create extra work and may lead to inconsistencies.

Some organizations may even choose to do an ingredient hazard analysis that considers not only allergens, but

also other hazards. This may be a useful option for you.

How to Use the Chart

List all ingredients received in the facility. Identify allergens contained in each ingredient by reviewing ingredient

labels or contacting the manufacturer. Any allergens listed in "May contain" or other precautionary labeling on

ingredients should be listed in the last column and reviewed to determine if allergen labeling is needed on the

finished product.

A2-7

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Appendix 2

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Form Name: Food Allergen Label Verification Listing

Product Allergen Statement

A2-8

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Food Safety Plan Worksheets

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Form Name: Production Line Food Allergen Assessment Intentional Allergens

� ,-., QJ

.... s s = <ti

= <ti

= >. <ti z C -= C

.... 0 QJ

QJ � = Ill .,_,

-= <ti .... QJ "'1 � V} �

QJ .!<: QJ ""' ..!>:: J., J., Q., J.,

E-< <ti <ti

_§ s Product Name Production Line .__,

Scheduling Implications:

Allergen Cleaning Implications: (Required)

How to Use This Form

Complete for each production line. Identify each allergen contained in each product produced on the

line. Identify any allergens unique to a specific product, then indicate scheduling information (i.e., run

unique allergens last) and allergen cleaning information (i.e., full allergen clean before running cheese

or plain omelets after a biscuit run.

,-., QJ

-= s Ill

-= C - .... - QJ QJ .!<: -= I-V} <ti

s.__,

A2-9

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Appendix 2

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Form Name: Sanitation Preventive Controls

Location

Purpose

Frequency

Who

Procedure

Monitoring

Corrections

Records

Verification I Date

A2-10

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Food Safety Plan Worksheets

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Corrective Action Form

Date of Record: Code or Lot Number:

Date and Time of Deviation:

Description of Deviation:

Actions Taken to Restore Order to the Process:

Person ( name and signature) of Person Taking Action:

Amount of Product Involved in Deviation:

Evaluation of Product Involved with Deviation:

Final Disposition of Product:

Reviewed by (Name and Signature): Date of Review:

A2-11

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Appendix 2

PLANT NAME ISSUE DATE PAGE

ADDRESS SUPERSEDES PRODUCT CODE

Food Safety Plan Reanalysis Checklist

Reason for reanalysis:

Date Reviewed Is Update Signature or Initials of

and Needed? Date Task Person Completing the Task Initials (yes/no) Completed Task

List of Food Safety Team with individual responsibilities

Product flow diagrams

Hazard analysis

Process Preventive Controls

Food Allergen Preventive Controls

Sanitation Preventive Controls

Supply-chain Program

Recall Plan

Updated Food Safety Plan implemented

Updated Food Safety Plan signed by owner or agent in charge

Reviewer Signature: Date Review:

Date issued: dd/mm/yy I Supersedes: dd/mm/yy

A2-12