Appendix A: BLC-10/20/25 DC Models Packing List 10_20_25_40...Appendix A: BLC-10/20/25 DC Models Packing List BLC-10/20/25/40/50 User Manual A-1 Appendix A: BLC-10/20/25 DC Models

Appendix A: BLC-10/20/25 DC Models Packing List BLC-10/20/25/40/50 User Manual

A-1

Appendix A: BLC-10/20/25 DC Models PackingList

Description Belcom P/N Quantity

BLC-10/20/25 BLC 10/20/25 1

Installation Kit, including:

- Mounting clamp

- Hex nut, ¼"-20 with lock

- Flat washer ¼ x 16 x 1

- Slotted washer NF 10-32 GND screw

- NF10-32x5/16 ST GND screw

M1006INST

- M100610P-010

- 609243530

- 609243517

- 609243532

- 609243549

1

2

4

4

2

1

WG assembly kit A10559 1

* Flex WG 0.96m 316160011 1

* WG flex assembly kit A11479 1

* Optional, not included in a standard kit.

Appendix B: AC Models Packing List BLC-10/20/25/40/50 User Manual

B-1

Appendix B: AC Models Packing List


BLC 10/20/25/40/50 AC BLC 10/20/25/40/50

AC

1


- Plug female 3P + PE

- Sealing tape

- Cord end terminals

- Screw SCR SOC CAP ¼-20x30mm


- Hex nut, ¼"-20 with lock

- Shaft ¼-20x200mm

- Installation flange

- Installation spacer

- Slotted washer NF 10-32 GND screw

- NF10-32x5/16 ST GND screw

M1143INST

102150007

603999992

500100004

106243700

609243517

609243530

JM4106000

M114310P011

M114310P012

609243532

609243549

1

1

1

10

4

12

8

4

4

4

2

1


* Flex WG 0.96m 316160011 1



Appendix C: BLC-40/50 DC Packing List BLC-10/20/25/40/50 User Manual

C-1

Appendix C: BLC-40/50 DC Packing List


BLC-40/50 DC BLC 40/50 DC 1


- Plug female 4P + PE

- Sealing tape

- Cord end terminals

- Screw SCR SOC CAP ¼-20x30mm


- Hex Nut, ¼"-20 with lock

- Shaft ¼-20x200mm

- Installation flange

- Installation spacer

M1221INST

102150004

603999992

500100004

106243700

609243517

609243530

JM4106000

M114310P011

M114310P012

1

1

1

10

4

12

8

4

4

4


* Flex WG 0.96m 316160011 1



Appendix D: DC Power Inserter Packing List BLC-10/20/25/40/50 User Manual

D-1

Appendix D: DC Power Inserter Packing List


DC Power Inserter 48V 350W

Or:

DC Power Inserter 24V 150W

A1007/AC230/DC48

A1007/AC230/DC24

1

Modem cable, N Type

Or:

Modem cable, F Type

101364057

A10621

1

AC power cord 102700003 1

Ap

pen

dix

E:

Co

ntr

ol

BL

C-1

0/2

0/2

5/4

0/5

0 U

ser

Man

ual

E-1

Ap

pen

dix

E:

Co

ntr

ol

Th

is a

pp

end

ix d

escr

ibes

th

e C

on

tro

l co

nn

ecto

r fu

nct

ion

alit

y.

Pin

Na

me

In/O

ut

Fu

nct

ion

Lo

gic

Act

ion

1.

Sta

tus

Out

Fau

lt s

um

mar

y

"1"

= F

ault

Mu

te

2.

Ov

er t

emper

atu

reO

ut

Ov

er t

emper

atu

re p

rote

ctio

n *

*"1

" =

Fau

ltM

ute

3.

Tem

per

atu

re

war

nin

g

Out

Tem

per

atu

re w

arn

ing

**

"1"

= F

ault

Ind

icat

ion

on

ly

4.

Po

wer

su

pp

ly

stat

us

Out

Inte

rnal

po

wer

su

pp

ly f

ault

"1"

= F

ault

Mu

te

5.

Ref

lect

ed p

ow

erO

ut

Hig

h r

efle

cted

po

wer

"1"

= F

ault

Ind

icat

ion

on

ly

6.

* F

un

sta

tus

Out

Fan

ro

tati

on

sta

tus

"1"

= F

ault

Mu

te

7.

To

tal

fail

ure

Out

To

tal

fail

ure

"0"

= F

ault

Mu

te

8.

Tem

per

atu

re

Anal

og O

ut

Out

Tem

per

atu

re =

(1

00

0*

V-7

90

)/1

2.4

0-5

V A

nal

og

Ind

icat

ion

on

ly

9.

Mu

teIn

Mu

tes

the

BU

C"0

" =

Mu

teM

ute

10.

Ref

eren

ce i

np

ut

stat

us

Out

Ref

eren

ce t

hre

sho

ld l

imit

"1"

= F

ault

Ind

icat

ion

on

ly

11.

Ou

tpu

t fo

rwar

d p

ow

erA

nal

og

in

dic

atio

n v

olt

age,

See

ap

pen

dix

F0-5

V A

nal

og

Ind

icat

ion

on

ly

12.

Ou

tpu

t re

flec

ted

po

wer

An

alo

g i

nd

icat

ion

vo

ltag

e, S

ee a

pp

end

ix F

0-5

V A

nal

og

Ind

icat

ion

on

ly

13.

GN

D

* F

or

BL

C-4

0 a

nd

BL

C-5

0 m

od

els,

sta

rtin

g f

rom

S/N

20

0.

** B

UC

s w

ith M

&C

only

Appendix F: Detectors Calibration Tables BLC-10/20/25/40/50 User Manual

F-1

Appendix F: Detectors Calibration Tables

BLC-40/50 BLC-20/25

Forward power Reflected power Forward power Reflected power

Vin [volt] P [dBm] Vin [volt] P [dBm] Vin [volt] P [dBm] Vin [volt] P [dBm]

0 2 0 0 0 0 0 0

0.25 18 0.25 0 0.25 16 0.25 0

0.5 25 0.5 0 0.5 23 0.5 0

0.75 29 0.75 0 0.75 27 0.75 0

1 31 1 0 1 29 1 0

1.25 32 1.25 0 1.25 30 1.25 15

1.5 34 1.5 0 1.5 32 1.5 15

1.75 37 1.75 15 1.75 35 1.75 15

2 40 2 15 2 38 2 15

2.25 40 2.25 15 2.25 38 2.25 15

2.5 42 2.5 32 2.5 40 2.5 28

2.75 42 2.75 34 2.75 40 2.75 30

3 43 3 35 3 41 3 32

3.25 44 3.25 36 3.25 42 3.25 32

3.5 45 3.5 37 3.5 43 3.5 33

3.75 45 3.75 37 3.75 43 3.75 33

4 46 4 38 4 44 4 34

4.25 46 4.25 38 4.25 44 4.25 34

4.5 47 4.5 39 4.5 45 4.5 35

4.75 48 4.75 40 4.75 46 4.75 38

5 49 5 41 5 47 5 38

Appendix G: BLC-40/50 DC Cable Assembly BLC-10/20/25/40/50 User Manual

G-1

Appendix G: BLC-40/50 DC Cable Assembly

Part Number: 1221DCABLE

# Name Description MFG Manufacturer P/N Belcom P/N QTY

1. DC connector Plug male 4P+PE

OD 10-12mm

Binder 99-0710-02-05 102150004 1

2. AC cable* Cable AC 4x2.5mm

OD=11.5mm

LAPP GROUP OLFLEX®

ROBUST 200

0021812G

OR Equivalent

613999019 As required

3. End terminal Cord end terminal

D=2.6mm L=7mm

KST

(K.S.Terminals)

EN2507 OR

Equivalent

500100004 10

4. Sealing tape Sealing tape Le Mark RT24BLACK 603999992 1 Meter

* Not supplied

Assembly:

BLC-10/20/25/40/50 User Manual Appendix G: BLC-40/50 DC Cable Assembly

G-2

1. Seal the pins and seal the plug insert using RTV.

2. Make a sealing test.

3. Strip 40 mm from both sides of the DC Cable outer sleeve.

4. Strip 8 mm of insulation from every wire end.

5. Using a proper crimping tool, crimp the cord end terminals (supplied) on the wire stripped

tips (four on each cable side).

6. Insert the cable through the connector record parts (1a, 1b, 1c, 1d).

7. At the connector side, insert each wire end terminal to the proper connector contact

according to the schematics below.

8. Tight all terminal screws.

9. Assemble the connector. Tight the cable sleeve (1a) and pressing screw (1d) in order to

assure sealing.

10. After connecting to the BUC, wrap the sealing tape around both the cable and the mating

connector.

Schematics: (Cords color are valid for the recommended cable)

3

2

1

4

Connector

Negative (-), Black

~PE (Protective Earth) , Yellow&Green

Spare, Gray

Positive (+), Brown

Spare

Appendix H: AC Cable Assembly - L-Shape Plug BLC-10/20/25/40/50 User Manual

H-1

Appendix H: AC Cable Assembly - L-Shape Plug

Part Number: 1143LACABLE-15M

Name Description MFG Manufacturer P/N Belcom P/N QTY

1. AC

connector

Plug female 3P+PE

L shape Cable OD =

6-8 mm

Binder 99-4222-70-04 102150019 1

2. AC cable* Cable AC 3x1.5mm

OD=6.8mm

LAPP GROUP OLFLEX® ROBUST

210 0021929G

or Equivalent

613999023 As

required

3. End

terminal

Cord end terminal

D=2.6mm L=7mm

KST

(K.S.Terminals)

EN2507 or

Equivalent

500100004 10


*Not supplied

Assembly:

BLC-10/20/25/40/50 User Manual Appendix H: AC Cable Assembly - L-Shape Plug

H-2

1. Strip 40 mm from both sides of the AC Cable outer sleeve.

2. Strip 8 mm of insulation from every wire’s end.






6. Fasten all terminal screws.

7. In order to assure water drainage, the cable clamp should be pointed down when the plug is

connected to the BUC. Rotate the clamp to the right direction before tightening the cable

sleeve (1a) and pressing screw (1d). Assure sealing.

8. After connecting to the BUC, wrap the sealing tape around both the cable and the mating

connector.

CAUTION

It is recommended to seal all the connectors on the BUC (i.e. the IF cable connector,

the power supply and the M&C) using a sealing tape (such as LeMark PN RT24 or

equivalent, see Figure 2-6).


Appendix I: AC Cable Assembly - Straight Plug BLC-10/20/25/40/50 User Manual

I-1

Appendix I: AC Cable Assembly - Straight Plug

Part Number: 1143ACABLE-15M

# Name Description MFG Manufacturer P/N Belcom P/N QTY

1. AC

connector

Plug female 3P+PE

Cable OD = 10 to

12mm

Binder 99-4222-14-04 102150007 1

2. *AC cable Cable AC 4x2.5mm

OD=11.5mm

LAPP GROUP OLFLEX® ROBUST

200 0021812G

or Equivalent

613999019 15

3. End

terminal

Cord end terminal

D=2.6mm L=7mm

KST

(K.S.Terminals)

EN2507 OR Equivalent 500100004 10


* Not supplied

Assembly:

1. Strip 40 mm from both sides of the AC Cable outer sleeve.

2. Strip 8 mm of insulation from every wire’s end.






6. Tight all terminal screws.

7. Assemble the connector. Tight the cable sleeve (1a) and pressing screw (1d) in order to

assure sealing.

8. After connecting to the BUC, Wrap the sealing tape around both the cable and the mating

connector.

BLC-10/20/25/40/50 User Manual Appendix I: AC Cable Assembly - Straight Plug

I-2

CAUTION





Appendix J: Control Cable Assembly BLC-10/20/25/40/50 User Manual

J-1

Appendix J: Control Cable Assembly

Part Number: 1006CCABLE

Name Description MFG P/N Belcom P/N Qty/Length

(m)

1. BUC control

connector

Plug 14-15 15Way Size 14

(10.57-13.7mm)

Amphenol 62IN-16J-14-

15SW

101364064 1

2. Control cable Cable Control 18x0.5mm

OD=11.8 mm

LAPP

GROUP

OLFLEX®

ROBUST 215

0022712

or equivalent

613999021 20.00

21b 1c1a

1d

BLC-10/20/25/40/50 User Manual Appendix J: Control Cable Assembly

J-2

1. Strip 30 mm of both sides of the cable.

2. Strip 5 mm of all the wire ends.

3. Plate the wire ends with solder.

4. Insert the cable through the connector shell (1a, 1b).

5. Solder the wires to the connector.

6. Connector Assembly: seal by tightening the cable holder (1c).

7. Fasten the two Phillips screws (1d).

CAUTION





StatusA 1

Over Temp (temp mute1)B 2

Temp (temp warning1)C 3

P.S. Status (hpa ps1)D 4

Reflected PowerE 5

Fan Rotation StatusF 6

Total Failure (total1)G 7

Temp Analog OutH 8

Mute 1J 9

REF TH Status (buc1)K 10

Output Forward Power Ind.L 11

Output Reflected Power Ind.M 12

GNDN 13

GNDP 14

R 15

To BUC Control

Connector

Wire

Numbering

Yellow/Green

Appendix K: BLC-10/20/25 DC Cable Assembly BLC-10/20/25/40/50 User Manual

K-1

Appendix K: BLC-10/20/25 DC Cable Assembly

Part Number: 1006DCABLE-30M

Description Vendor P/N Belcom P/N

1 Cable, DC, 4x1mm, OD=6.6, L=30 Belcom A1006DCABLE-30

2 Sealing tape Le Mark RT24BLAC

K

603999992

1. Connect the "+","RTN" and "GND" wire ends to the power supply,


2. Connect the cable plug to the mating DC power inlet of the BUC.

3. Wrap the sealing tape on the cable plug after connecting it to the BUC.

CAUTION




Schematics:

Appendix L: BLC Technical Specifications BLC-10/20/25/40/50 User Manual

L-1

Appendix L: BLC Technical Specifications

Operating Frequency: see Table 1-1.

Table L-1: Electrical Specifications

Gain and Power

Gain [dB]

(Nominal)

Power

[Watt @ 1dBcp]

(minimum over operating conditions)

BLC-10 60 10

BLC-20 63 20

BLC-25 63 25

BLC-40 66 40

BLC-50 67 50

Gain Stability:

Gain Variations over full band ±2dB

Gain variations over 36MHz 1.5dB PTP

Gain Variation over Temp (-40 to +55°C) 4dB

Phase Noise:

100Hz Offset -60 dBc/Hz

1KHz Offset -70 dBc/Hz



1MHz Offset -100 dBc/Hz

External Reference signal frequency 10 MHz

Reference signal level requirement -10 to +10 dBm

External Reference Phase Noise Requirements:

10Hz Offset -110 dBc/Hz max

100Hz Offset -120 dBc/Hz max

1KHz Offset -130 dBc/Hz max

10KHz Offset -140 dBc/Hz max

BLC-10/20/25/40/50 User Manual Appendix L: BLC Technical Specifications

L-2

Spectral Purity

Intermodulation distortion at 6dB

Back off -27 dBc max

Spurious @ P1 dB -20 dBm max

Harmonics @P1dBcp - 3dB -50 dBc max

Transmit Noise (In-band)

BLC-10 -90 dBm/Hz max

BLC-20/25 -84 dBm/Hz max

BLC-40/50 -81 dBm/Hz max

Receive band noise -163 dBm/Hz max

Input Impedance 50

Input VSWR 2:1 max

Output VSWR 2.5:1 max

Appendix L: BLC Technical Specifications BLC-10/20/25/40/50 User Manual

L-3

Table L-2: Interfaces

RF Output Connector CPR-137 Grooved

RF Input Connector N Type

Power Supply Connector (where

applicable)

BLC-10/20/25-DC - Receptacle 3 pin male 13A sealed

BLC-40/50-DC - Receptacle 4 pin male with PE

BLC10/20/25/40/50-AC - Receptacle 3 pin male with

PE

M&C Connector (optional) Size 14, 15 contacts male

M&C Interface functions (optional, see Appendix E):

Input:

Mute Control

Output:

Status

Output RF Power monitoring

Fan Rotation Indications (BLC-40/50 S/N 200 and up)

General Fault

RF Reflected Power Monitoring

High Temperature Alarm

Un-locked PLL Alarm

Output Mismatch Alarm

BLC-10/20/25/40/50 User Manual Appendix L: BLC Technical Specifications

L-4

Table L-3: BUC - Mechanical Specifications

BLC-10/20/25 DC Mechanical Specifications:

Dimensions (W x L x H) 212 x 268 x 110 mm

Weight 7.2 kg

BLC-20/25/40/50 AC and BLC-40/50 DC Mechanical Specifications:

Dimensions (W x L x H) 228 x 268 x 238 mm

Weight (Kg) 12 kg

Finish: White polyurethane paint

Table L-4: Ambient Environmental Conditions

Operating Temperature -40 to +55°C

Storage Temperature -55 to +85°C

Cooling System (integrated) (20/25/40/50W) Forced air

Relative Humidity 100%

Altitude 3000 m max

Table L-5: Indicators

L1 Indicator See Section 3.2

L2 Indicator See Section 3.2

Table L-6: Protections

Over Temperature Shutdown +80°C (case temperature)

Missing 10MHz reference Transmission mute

Index BLC-10/20/25/40/50 User Manual

Index

A

Appendix A - BLC-10/20/25 DC Models Packing List

· 1

Appendix B - AC Models Packing List · 1

Appendix C - BLC-40/50 DC Packing List · 1

Appendix D - DC Power Inserter Packing List · 1

Appendix E - Control · 1

Appendix F - Detectors Calibration Tables · 1

Appendix G - BLC-40/50 DC Cable Assembly · 1

Appendix H - AC Cable Assembly - L-Shape Plug · 1

Appendix I - AC Cable Assembly - Straight Plug · 1

Appendix J - Control Cable Assembly · 1

Appendix K - BLC-10/20/25 DC Cable Assembly · 1

Appendix L - BLC Technical Specifications · 1

Available Models and Configurations · 1-3

B

BLC-10/20/25 DC · 1-4

BLC-10/20/25 DC Installation · 2-5

BLC-10/20/25/40/50 AC and BLC-40/50 DC · 1-5

BLC-10/20/25/40/50 AC and BLC-40/50 DC

Installation · 2-6

BLC-10/20/25/40/50 AC and External DC Cable-

Connection · 2-9

BUC General Description

BLC-10/20/25/40/50 AC and BLC-40/50 DC · 1-5

BUC General Description · 1-4

BLC-10/20/25 DC · 1-4

BUC Indication Lights · 3-2

BUC Overview · 1-1

BUC Possible Failures and Causes · 3-3

Problem - No Output Power · 3-3

Problem / Suspicion - Low Output Power · 3-5

Problem / Suspicion - No Output Power · 3-5

BUC Powered by a DC Power Inserter via IFL Cable

Connections · 2-7

BUC Troubleshooting · 3-2

BUC Indication Lights · 3-2

C

Corrective Maintenance - Fan Replacement · 3-8

D

DC Power Inserter · 1-6

Overview · 1-6

Physical Description · 1-7

DC Power Inserter Indication Lights · 3-6

DC Power Inserter Installation · 2-7

DC Power Inserter Overview · 1-6

DC Power Inserter Physical Description · 1-7

DC Power Inserter Possible Failures and Causes · 3-6

Problem - Low or Zero Output Current · 3-7

Problem - Low Output Voltage · 3-6, 3-7

Problem - No IF Output Power or Low IF Output Power

from the Power Inserter · 3-7

Problem - No Output Voltage · 3-6

DC Power Inserter Troubleshooting

DC Power Inserter Indication Lights · 3-6

DC Power Inserter Possible Failures and Causes · 3-6

E

Equipment Damage or Loss · 2-2

F

Fan Replacement · 3-8

Features and Advantages · 1-2

BLC-10/20/25/40/50 User Manual Index

H

Handling · 2-1

Equipment Damage or Loss · 2-2

Receiving and Inspection · 2-2

Return of Equipment · 2-2

Storage · 2-2

Transportation · 2-1

Handling and Installation · 2-1

Handling · 2-1

Installation · 2-4

Post Installation Checks and Operation · 2-11

Unpacking · 2-3

I

Installation · 2-4

BLC-10/20/25 DC Installation · 2-5

BLC-10/20/25/40/50 AC and BLC-40/50 DC

Installation · 2-6

BLC-10/20/25/40/50 AC and External DC Cable-

Connection · 2-9

BUC Powered by a DC Power Inserter via IFL Cable

Connections · 2-7

DC Power Inserter Installation · 2-7

Introduction · 1-1

Available Models and Configurations · 1-3

BUC General Description · 1-4

BUC Overview · 1-1

DC Power Inserter · 1-6

Features and Advantages · 1-2

System Overview · 1-1

M

Maintenance · 3-1

BUC Possible Failures and Causes · 3-3

BUC Troubleshooting · 3-2

Fan Replacement · 3-8

Power Inserter Troubleshooting · 3-6

Preventive/Scheduled Maintenance Activities · 3-1

P

Post Installation Checks and Operation · 2-11

Power Inserter Troubleshooting · 3-6

Preventive/Scheduled Maintenance Activities · 3-1

Problem - No Output Power · 3-3

Internal Temperature Protection Activated · 3-4

Missing IF Signal · 3-5

Missing Power Supply · 3-3

Missing, Low or Unstable 10 MHz Reference · 3-4

Power Supply Low Voltage · 3-4

Problem / Suspicion - Low Output Power · 3-5

Problem / Suspicion - No Output Power · 3-5

R

Receiving and Inspection · 2-2

Return of Equipment · 2-2

S

Storage · 2-2

System Overview · 1-1

T

Transportation · 2-1

U

Unpacking · 2-3

Instructions · 2-3

Unpacking Instructions · 2-3

Documents

Appendix A: BLC-10/20/25 DC Models Packing List 10_20_25_40...Appendix A: BLC-10/20/25 DC Models Packing List BLC-10/20/25/40/50 User Manual A-1 Appendix A: BLC-10/20/25 DC Models