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APPENDIX G JVOPS Test Oil Specifications and Rheology Analysis Report
Test Product Supply Contractor Breco Innovation, Inc.350 Boul, Ford, Suite 130 Chateauguay, Quebec J6J4Z2 (450) 698 2810 [email protected] POC: Todd Mitchell Marketer for Test Product Foundation Engergy, Inc. 1000 520 5th Ave. S.W. Calgary, Alberta T2P 3R7 POC: Terry Kemp Source of Test Product Japan Canada Oil Sands Ltd. Suite 2400, Standard Life Building 639-5th Avenue S.W. Calgary, Alberta T2P 0M9 Plant Address: JCOS Field Office Hangingstone P.O. Box 5120 Fort MacMurray, Alberta T9H 3G2
APPENDIX G SECTION 2 RHEOLOGICAL PROPERTIES OF THE JAPAN CANADA OIL SANDS BITUMEN CRUDE OIL USED DURING THE JVOPS OIL PUMPING TESTS IN HOUMA LA 2003 By Craig Moffat, GPC The following graphs and charts completely summarize the test results performed on the Canadian Tar Sands Bitumen that was used in the testing of the JVOPS viscous oil pumping exercise in Houma LA 2003. The oil arrived on the test site in October 2003 with an average temperature of between 100 F and 190 F. The oil had been shipped from Canada via rail, and reheated and transported to trucks for delivery at the site. Once on site, the oil was placed in three separate tanks and with cooling aids applied it was cooled until late November when the testing began. The samples used in the rheological analysis enclosed in this report were taken as follows:
Sample labeled October ‘03 was taken from the bulk oil (Baker Tank) and represents the condition of oil used during the testing before introducing any outside water or heat sources.
Sample labeled CCG Tank 12-10-03 was taken from the CCG tank before testing started.
Test 0 & 00 sample was taken on 12-10-03 from the USCG tank before testing started.
Test #1 sample was taken on 12-11-03 from the USCG tank before testing started.
Test #2 & 3 sample was taken on 12-12-03 from the USCG tank before testing started.
Test #6 & 7 sample was taken on 12-12-03 from the CCG tank before testing started.
Test #4-3 & 4-4 sample was taken on 12-14-03 from the USCG tank before testing started.
All samples were taken using a dipping ladle that was plunged into the on-site oil tanks to a depth of approximately 2 feet. Any water found in the sample ladle was poured out prior to pouring (or scraping) oil into a sample jar. Samples were shipped to ESSM Base Cheatham Annex in Virginia where they were analyzed using a Brookfield RV-DVII+ Rotary Viscometer to develop viscosity temperature curves. In June 2004, the samples were sent to Intertek Caleb Brett to have water content by distillation (ASTM D95) and single point viscosity (ASTM D445) tests conducted on each available sample. These methods are common practice for measuring water and viscosity in commercial residual oils. The results of these tests are shown in Figures 1 & 2. Also in June, two new sets of viscosity tests using the Brookfield Viscometer at Cheatham Annex were conducted to test for the following:
1. Constant rpm/constant temperature over time to test for oil thinning or thickening (Thixotropy, Rheopecticity).
2. Viscosity verification at 122 F using the Rotary Viscometer to compare to viscosity derived using outside laboratory ASTM methods.
3. Viscosity check at constant temperature and varying shear rate (varying spindle speed) to check for plasticity or dilatancy of product and to compare the viscosity of the sample that has had all free water removed to pre-water removal viscosity.
OBSERVATIONS AND RESULTS The graphs in Figures 1 and 2 show the standard viscosity vs. temperature chart with both the actual data points and trend line plotting the viscosity. The trend lines that were applied to these graphs (blue line connecting the data points) were added using ‘curve fit’ software within Excel© and are a power type curve. The curves vary slightly between the high temperature end and the lower temperature end. The latest high temperature points are added to the upper range curve, which did not change it from curves produced prior to June. The graph shown in Figure 3 is a bar graph showing results of the high temperature, single point viscosity conducted by Intertek Labs. If one ignores the CCG 12-10-03 sample, it is obvious that the viscosities of the samples taken in the later tests were slightly higher than the viscosities of the earlier samples. In Figure 4, it can be seen that these later samples also have the higher water content. The average viscosity of the higher water content samples was greater than that of the lower water content samples. It must be noted that the CCG sample has a higher viscosity than the others but that with respect to overall viscosity range, it is a fairly small difference. The difference between the highest and the lowest viscosity was only 938 centistokes, which is about 14%. The difference between the highest viscosity and the average viscosity was only 2.6%. The rotary viscometer testing at CAX, done in comparison with the ASTM method resulted in viscosities of 8000 cSt (low shear/low rpm) and 7275 cSt at higher shear (higher rpm). If had continured to step up the spindle speed, the viscosity may have come down into the 6500 cSt range. This is important in that it confirms that the tests close to being on par with each other, albiet the ASTM test results result in a higher shear rate than the .07 sec-1 rate at which we have done for all previous JVOPS test samples. The water content results shown in Figure 4 clearly show the chronologic increase in water uptake from test to test. The highest figures are the last test sample (12-14-03) that was 9.5% water before free water removal and 8% after removal. Based on the viscosity testing, however, the viscosities slightly increased as the water content increased, indicating that the non-free water level found in the oil was in the form of an emulsion and resulted in a slightly higher viscosity. That is based on the results from the rotary viscometer. The effect that this had on a higher rpm rotating pump screw may not be the same but intuitively it would be the same. The difference in viscosity between samples with higher water content and those without water was only on the order of +2% for the ASTM tests and about +3.5% for the rotary viscometer tests. Thus, the most important result of this information is the fact that there was not a decrease in measured viscosity as a result of the water uptake from AWI.
Figure 5 shows the results of the constant shear rate-constant temperature testing. The purpose of these tests was to determine if the bitumen test product would thin out over time or thicken over time while undergoing a constant shear rate (rpm). Many oils will show a gradual decrease in viscosity over time in these conditions, which makes them thixotropic. The bitumen, however, not only did not lower in viscosity but slightly increased in viscosity over time. This increase would be a called Rheopectic tendency, but the increase was so small that we will consider this a “no change” in viscosity result. The shear rate increase tests (Figures 7 and 8) were done to determine if the oil exhibited shear thinning or thickening. As would be expected, the oil thinned as shear rate increased similar to the behavior of common resdiual oils. Following these charts as the spindle speed increased, the oil viscosity decreased and then stabilized at the new shear rate. Thus, as one increases the speed of the pump, the oil will reduce in viscosity to a slightly lower level, but will then maintain that relative viscosity so long as the rpm is constant. SUMMARY OF RESULTS The Japan Canada Oil Sands (JCOS) Bitumen Crude Oil properties as tested are as follows:
1. The Bitumen has normal (as in residual oil normal) pseudo-plastic characteristics (its viscosity decreases proportionally to an increase in shear rate).
2. The Bitumen tested at JVOPS took on water and bound it in emulsion within the oil in linear proportion to the quantity of water injected in the form of AWI over time. Water content began at (0.1%) for base oil and increased over testing time to 8.20% for the last test series sampled.
3. The increase in bound water content from the base sample to the final average of Bitumen samples resulted in a 1% average viscosity increase in the measured oil samples.
4. The Bitumen does not display any thixotropic characteristics (it does not decrease viscosity at constant shear rate and temperature).
5. The Bitumen shows only marginal rheopectic characteristics (it increases viscosity over time when subjected to constant shear rate).
Bitu
men
Vis
cosi
ty v
s. T
empe
ratu
re
Ana
lysi
s p
erfo
rmed
on
Bro
okf
ield
DV
II+
Ro
tary
Vis
com
eter
w/S
mal
l S
amp
le A
dap
tor
spin
dle
#2
7 @
She
ar R
ate
of
.07
sec^
(-1)
5000
060
000
7000
080
000
9000
010
0000
1100
0012
0000
1300
0014
0000
1500
0016
0000
1700
0018
0000
1900
0020
0000
2100
0022
0000
2300
0024
0000
2500
0026
0000
2700
0028
0000
2900
0030
0000
3100
0032
0000
3300
0034
0000
3500
0036
0000
3700
0038
0000
3900
0040
0000
4100
0042
0000
4300
0044
0000
4500
0046
0000
4700
0048
0000
4900
0050
0000
5100
0052
0000
5300
0054
0000
5500
00
5860
6264
6668
7072
7476
7880
8284
8688
90
Tem
erat
ure
Deg
ree
F
Viscosity cSt
Fi
gure
1.
Vis
cosi
ty v
s. te
mpe
ratu
re g
raph
, low
to m
id ra
nge
tem
pera
ture
in
F.
Bitu
men
Vis
cosi
ty v
s. T
empe
ratu
re
Ana
lysi
s p
erfo
rmed
on
Bro
okf
ield
DV
II+
Ro
tary
Vis
com
eter
w/S
mal
l S
amp
le A
dap
tor
spin
dle
#2
7 @
She
ar R
ate
of
.07
sec^
(-1)
y =
4E+1
6x-6
.09
R2 =
0.9
982
2000
7000
1200
017
000
2200
027
000
3200
037
000
4200
047
000
5200
057
000
6200
067
000
7200
077
000
8200
087
000
9200
097
000
1020
0010
7000
1120
0011
7000
1220
0012
7000
1320
0013
7000
1420
0014
7000
1520
0015
7000
1620
0016
7000
1720
0017
7000
1820
0018
7000
1920
0019
7000
2020
0020
7000
2120
0021
7000
2220
0022
7000
2320
0023
7000
2420
0024
7000
2520
0025
7000
2620
0026
7000
2720
0027
7000
2820
0028
7000
2920
0029
7000
3020
0030
7000
6668
7072
7476
7880
8284
8688
9092
9496
9810
010
210
410
610
811
011
211
411
611
812
012
212
4
Tem
erat
ure
Deg
ree
F
Viscosity cSt
< M
easu
red
From
Ave
rage
of O
il Sa
mpl
e Vi
scos
ities
D
urin
g JV
OPS
Tes
ting
Dec
03
Fi
gure
2.
Vis
cosi
ty v
s. te
mpe
ratu
re g
raph
, hig
h ra
nge
in
F.
5400
5600
5800
6000
6200
6400
6600
6800
7000
Visc
osity
cS
t @ 1
22 D
eg F
Oct
ober
Sam
ple
CC
G 1
2-10
-03
Test
0&
0012
-10-
03Te
st #
1
12-1
1-03
Test
2&
3 12
-12-
03Te
st 6
&7
12-1
2-03
Test
4/3&
4/4
12
-14-
03Sa
mpl
e De
scrip
tion
Visc
cSt
@12
2 F
Vis
c cS
t @12
2 F
Figu
re 3
. R
esul
ts o
f the
vis
cosi
ty te
sts
cond
ucte
d by
Inte
rtek
Test
Ser
vice
s us
ing
AS
TM D
445
@ 1
22 F
.
012345678910
Wat
er C
onte
nt %
By
Volu
me
Oct
ober
Sam
ple
CC
G 1
2-10
-03
Test
0&0
012
-10-
03Te
st #
1
12-1
1-03
Test
2&3
12
-12-
03Te
st 6
&7
12-1
2-03
Test
4/3&
4/4
12
-14-
03Sa
mpl
e De
scrip
tion
Bitu
men
Wat
er C
onte
nt A
naly
sis
% H
2O W
/ Fre
e W
ater
% H
2O W
/O F
ree
H2O
Fi
gure
4.
Res
ults
of w
ater
con
tent
ana
lysi
s sh
owin
g co
nten
t bot
h be
fore
and
afte
r rem
oval
of a
ll fre
e w
ater
.
All available oil samples from the JVOPS 2003 tests in Houma were sent out to an outside laboratory to be tested for water content and viscosity in June 2004. The lab could only test for viscosity at one temperature and due to the high viscosity of the product they had to use the highest standard temperature listed in the test procedure, which was 50 C (122 F). The lab report information was transcribed onto the table shown below for comparison. Sample Name Water Content %
Before Draining Free Water ASTM Method D95
Water Content % After Draining Free Water ASTM Method D95
Viscosity cSt @ 122 degrees F Before Draining Free Water ASTM Method D445
Sample From Oil Delivered in October 2003
(0.10) No Free Water 6089
Canadian Coast Guard Tank 12-10-03
(1.60) (0.90) 6865
Test 0 & 00 USCG 12-10-03
(0.80) (0.50) 6299
Test #1 USCG 12-11-03
(2.40) (1.20) 5927
Test 2 & 3 USCG 12-12-03
(5.8) (5.9) 6551
Test 6 & 7 CCG Tank 12-12-03
(3.80) (3.10) 6456
Test 4-3 & 4-4 USCG 12-14-03
(9.50) (8.20) 6535
Intertek Testing Services, Caleb Brett, 11872 Canon Blvd., Suite E, Newport News, VA, 23606 performed lab analysis. Their phone number is 757-873-0133. Contact Aziz Khawaja at PO number 52021/v 6/17/04.
JVO
PS B
itum
en V
isco
sity
vs.
Tim
e @
Con
stan
t rpm
and
Tem
pera
ture
1500
0015
5000
1600
0016
5000
1700
0017
5000
1800
0018
5000
1900
0019
5000
2000
0020
5000
2100
0021
5000
2200
0022
5000
2300
0023
5000
2400
0024
5000
2500
0025
5000
2600
0026
5000
2700
0027
5000
2800
0028
5000
2900
0029
5000
3000
0030
5000
3100
0031
5000
3200
00
0.0
50.0
100.
015
0.0
200.
025
0.0
300.
0
Tim
e Se
cond
s x
10
Viscosity cSt
Bitu
men
Sam
ple
of O
il fr
om d
eliv
ery
in O
ctob
er 0
3'
Test
Con
duct
ed @
Con
stan
t She
ar R
ate
& T
empe
ratu
re o
f .07
sec
s^-1
and
68
deg
F
Bitu
men
Sam
ple
From
Tes
t Ser
ies
#4.0
7 se
c^(-1
) and
68
deg
F
Grap
h Su
mm
ary:
Vi
scos
ity T
estin
g sh
ows
that
oil
is n
ot T
hixo
trop
ic a
nd o
nly
very
slig
htly
Rhe
opec
tic (o
il do
es n
ot th
in o
ver t
ime
but r
emai
ns re
lativ
ely
cons
tant
with
a v
ery
slig
ht th
icke
ning
). O
il m
aint
ains
@ a
lmos
t con
stan
t vis
cosi
ty a
t con
stan
t she
ar ra
te (c
onst
ant r
pm) w
ith o
nly
slig
ht in
crea
se in
vis
cosi
ty o
ver t
ime
Fi
gure
5.
Res
ult o
f Con
stan
t She
ar/C
onst
ant T
empe
ratu
re T
est.
Visc
osity
Com
pari
son
of S
ampl
es
1000
025
000
4000
055
000
7000
085
000
1000
0011
5000
1300
0014
5000
1600
0017
5000
1900
0020
5000
2200
0023
5000
2500
0026
5000
2800
0029
5000
3100
0032
5000
3400
0035
5000
3700
0038
5000
4000
0041
5000
4300
0044
5000
4600
0047
5000
4900
0050
5000
5200
0053
5000
5860
6264
6668
7072
7476
7880
8284
8688
9092
9496
98
Tem
pera
ture
Deg
ree
F
Viscosity cStO
ct B
aker
Tan
k Te
sted
Oct
03
Test
Con
duct
ed A
ve. o
f Sam
ples
Nov
03
T-4
(12-
14-0
3) S
ampl
e Te
sted
Jan
04
Pre
-Wat
er R
emov
al
T-4
(12-
14-0
3)S
ampl
e Te
sted
060
4 P
ost-W
ater
Rem
oval
Oct
Sam
ple
Test
ed 0
604
Not
e: "W
ater
Rem
oval
" ref
ers
to fr
ee w
ater
(vis
ible
wat
er)
that
was
rem
oved
from
Sam
ple
Jar
Fi
gure
6.
Vis
cosi
ty S
catte
r Plo
t Com
paris
on.
JVO
PS B
itum
en T
est f
or S
hear
Thi
cken
ing
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
10:0
010
:07
10:1
010
:12
10:1
310
:20
10:2
510
:26
10:3
010
:35
10:4
5
Tim
e
Spindle Speed (RPM)
6800
7000
7200
7400
7600
7800
8000
8200
8400
Viscosity cSt
Spin
dle
Spee
d
Visc
osity
Fi
gure
7.
Var
ying
She
ar R
ate
at C
onst
ant T
empe
ratu
re T
est t
o C
heck
for S
hear
Thi
nnin
g an
d S
hear
Thi
cken
ing.
Shea
r Rat
e vs
. Vis
cosi
ty
0.00
1.00
2.00
3.00
4.00
5.00
6.00
10:0
010
:07
10:1
010
:12
10:1
310
:20
10:2
510
:26
10:3
010
:35
10:4
5
Tim
e Da
ta P
oint
was
Tak
en
Spindle Speed (Determines SR)
6800
7000
7200
7400
7600
7800
8000
8200
8400
Viscosity cSt
Spi
ndle
Spe
ed
Vis
cosi
ty
Fi
gure
8.
Var
ying
She
ar R
ate
Test
Pre
sent
ed in
Lin
e an
d B
ar G
raph
For
mat
(Tes
t Con
duct
ed a
t 122
F).
Visc
osity
vs.
Wat
er C
onte
nt
012345678910
Oct
ober
Sam
ple
CC
G 1
2-10
Test
0&
00Te
st #
1Te
st 2
&3
Test
6&
7Te
st 4
/3&
4/4
Test
Sam
ple
Nam
e
Percent Water by Volume
5400
5600
5800
6000
6200
6400
6600
6800
7000
Viscosity cSt @ 122 F
% H
2O W
/ Fre
e W
ater
% H
2O W
/O F
ree
H2O
Vis
c cS
t @12
2 F
Fi
gure
9.
Vis
cosi
ty v
s. W
ater
Con
tent
Com
paris
on, W
here
Vis
cosi
ty P
oint
s A
re S
how
n on
the
Line
and
Wat
er C
onte
nt o
n th
e B
ars;
V
isco
sity
Was
Mea
sure
d fo
r the
Red
Bar
s (w
ith F
ree
Wat
er fo
r Thi
s Te
st).