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APPENDIX G JVOPS Test Oil Specifications and Rheology Analysis Report

Appendix G JCOS DataSheet and GPC Analysis Report

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Page 1: Appendix G JCOS DataSheet and GPC Analysis Report

APPENDIX G JVOPS Test Oil Specifications and Rheology Analysis Report

Page 2: Appendix G JCOS DataSheet and GPC Analysis Report
Page 3: Appendix G JCOS DataSheet and GPC Analysis Report
Page 4: Appendix G JCOS DataSheet and GPC Analysis Report
Page 5: Appendix G JCOS DataSheet and GPC Analysis Report
Page 6: Appendix G JCOS DataSheet and GPC Analysis Report

Test Product Supply Contractor Breco Innovation, Inc.350 Boul, Ford, Suite 130 Chateauguay, Quebec J6J4Z2 (450) 698 2810 [email protected] POC: Todd Mitchell Marketer for Test Product Foundation Engergy, Inc. 1000 520 5th Ave. S.W. Calgary, Alberta T2P 3R7 POC: Terry Kemp Source of Test Product Japan Canada Oil Sands Ltd. Suite 2400, Standard Life Building 639-5th Avenue S.W. Calgary, Alberta T2P 0M9 Plant Address: JCOS Field Office Hangingstone P.O. Box 5120 Fort MacMurray, Alberta T9H 3G2

Page 7: Appendix G JCOS DataSheet and GPC Analysis Report

APPENDIX G SECTION 2 RHEOLOGICAL PROPERTIES OF THE JAPAN CANADA OIL SANDS BITUMEN CRUDE OIL USED DURING THE JVOPS OIL PUMPING TESTS IN HOUMA LA 2003 By Craig Moffat, GPC The following graphs and charts completely summarize the test results performed on the Canadian Tar Sands Bitumen that was used in the testing of the JVOPS viscous oil pumping exercise in Houma LA 2003. The oil arrived on the test site in October 2003 with an average temperature of between 100 F and 190 F. The oil had been shipped from Canada via rail, and reheated and transported to trucks for delivery at the site. Once on site, the oil was placed in three separate tanks and with cooling aids applied it was cooled until late November when the testing began. The samples used in the rheological analysis enclosed in this report were taken as follows:

Sample labeled October ‘03 was taken from the bulk oil (Baker Tank) and represents the condition of oil used during the testing before introducing any outside water or heat sources.

Sample labeled CCG Tank 12-10-03 was taken from the CCG tank before testing started.

Test 0 & 00 sample was taken on 12-10-03 from the USCG tank before testing started.

Test #1 sample was taken on 12-11-03 from the USCG tank before testing started.

Test #2 & 3 sample was taken on 12-12-03 from the USCG tank before testing started.

Test #6 & 7 sample was taken on 12-12-03 from the CCG tank before testing started.

Test #4-3 & 4-4 sample was taken on 12-14-03 from the USCG tank before testing started.

All samples were taken using a dipping ladle that was plunged into the on-site oil tanks to a depth of approximately 2 feet. Any water found in the sample ladle was poured out prior to pouring (or scraping) oil into a sample jar. Samples were shipped to ESSM Base Cheatham Annex in Virginia where they were analyzed using a Brookfield RV-DVII+ Rotary Viscometer to develop viscosity temperature curves. In June 2004, the samples were sent to Intertek Caleb Brett to have water content by distillation (ASTM D95) and single point viscosity (ASTM D445) tests conducted on each available sample. These methods are common practice for measuring water and viscosity in commercial residual oils. The results of these tests are shown in Figures 1 & 2. Also in June, two new sets of viscosity tests using the Brookfield Viscometer at Cheatham Annex were conducted to test for the following:

1. Constant rpm/constant temperature over time to test for oil thinning or thickening (Thixotropy, Rheopecticity).

Page 8: Appendix G JCOS DataSheet and GPC Analysis Report

2. Viscosity verification at 122 F using the Rotary Viscometer to compare to viscosity derived using outside laboratory ASTM methods.

3. Viscosity check at constant temperature and varying shear rate (varying spindle speed) to check for plasticity or dilatancy of product and to compare the viscosity of the sample that has had all free water removed to pre-water removal viscosity.

OBSERVATIONS AND RESULTS The graphs in Figures 1 and 2 show the standard viscosity vs. temperature chart with both the actual data points and trend line plotting the viscosity. The trend lines that were applied to these graphs (blue line connecting the data points) were added using ‘curve fit’ software within Excel© and are a power type curve. The curves vary slightly between the high temperature end and the lower temperature end. The latest high temperature points are added to the upper range curve, which did not change it from curves produced prior to June. The graph shown in Figure 3 is a bar graph showing results of the high temperature, single point viscosity conducted by Intertek Labs. If one ignores the CCG 12-10-03 sample, it is obvious that the viscosities of the samples taken in the later tests were slightly higher than the viscosities of the earlier samples. In Figure 4, it can be seen that these later samples also have the higher water content. The average viscosity of the higher water content samples was greater than that of the lower water content samples. It must be noted that the CCG sample has a higher viscosity than the others but that with respect to overall viscosity range, it is a fairly small difference. The difference between the highest and the lowest viscosity was only 938 centistokes, which is about 14%. The difference between the highest viscosity and the average viscosity was only 2.6%. The rotary viscometer testing at CAX, done in comparison with the ASTM method resulted in viscosities of 8000 cSt (low shear/low rpm) and 7275 cSt at higher shear (higher rpm). If had continured to step up the spindle speed, the viscosity may have come down into the 6500 cSt range. This is important in that it confirms that the tests close to being on par with each other, albiet the ASTM test results result in a higher shear rate than the .07 sec-1 rate at which we have done for all previous JVOPS test samples. The water content results shown in Figure 4 clearly show the chronologic increase in water uptake from test to test. The highest figures are the last test sample (12-14-03) that was 9.5% water before free water removal and 8% after removal. Based on the viscosity testing, however, the viscosities slightly increased as the water content increased, indicating that the non-free water level found in the oil was in the form of an emulsion and resulted in a slightly higher viscosity. That is based on the results from the rotary viscometer. The effect that this had on a higher rpm rotating pump screw may not be the same but intuitively it would be the same. The difference in viscosity between samples with higher water content and those without water was only on the order of +2% for the ASTM tests and about +3.5% for the rotary viscometer tests. Thus, the most important result of this information is the fact that there was not a decrease in measured viscosity as a result of the water uptake from AWI.

Page 9: Appendix G JCOS DataSheet and GPC Analysis Report

Figure 5 shows the results of the constant shear rate-constant temperature testing. The purpose of these tests was to determine if the bitumen test product would thin out over time or thicken over time while undergoing a constant shear rate (rpm). Many oils will show a gradual decrease in viscosity over time in these conditions, which makes them thixotropic. The bitumen, however, not only did not lower in viscosity but slightly increased in viscosity over time. This increase would be a called Rheopectic tendency, but the increase was so small that we will consider this a “no change” in viscosity result. The shear rate increase tests (Figures 7 and 8) were done to determine if the oil exhibited shear thinning or thickening. As would be expected, the oil thinned as shear rate increased similar to the behavior of common resdiual oils. Following these charts as the spindle speed increased, the oil viscosity decreased and then stabilized at the new shear rate. Thus, as one increases the speed of the pump, the oil will reduce in viscosity to a slightly lower level, but will then maintain that relative viscosity so long as the rpm is constant. SUMMARY OF RESULTS The Japan Canada Oil Sands (JCOS) Bitumen Crude Oil properties as tested are as follows:

1. The Bitumen has normal (as in residual oil normal) pseudo-plastic characteristics (its viscosity decreases proportionally to an increase in shear rate).

2. The Bitumen tested at JVOPS took on water and bound it in emulsion within the oil in linear proportion to the quantity of water injected in the form of AWI over time. Water content began at (0.1%) for base oil and increased over testing time to 8.20% for the last test series sampled.

3. The increase in bound water content from the base sample to the final average of Bitumen samples resulted in a 1% average viscosity increase in the measured oil samples.

4. The Bitumen does not display any thixotropic characteristics (it does not decrease viscosity at constant shear rate and temperature).

5. The Bitumen shows only marginal rheopectic characteristics (it increases viscosity over time when subjected to constant shear rate).

Page 10: Appendix G JCOS DataSheet and GPC Analysis Report

Bitu

men

Vis

cosi

ty v

s. T

empe

ratu

re

Ana

lysi

s p

erfo

rmed

on

Bro

okf

ield

DV

II+

Ro

tary

Vis

com

eter

w/S

mal

l S

amp

le A

dap

tor

spin

dle

#2

7 @

She

ar R

ate

of

.07

sec^

(-1)

5000

060

000

7000

080

000

9000

010

0000

1100

0012

0000

1300

0014

0000

1500

0016

0000

1700

0018

0000

1900

0020

0000

2100

0022

0000

2300

0024

0000

2500

0026

0000

2700

0028

0000

2900

0030

0000

3100

0032

0000

3300

0034

0000

3500

0036

0000

3700

0038

0000

3900

0040

0000

4100

0042

0000

4300

0044

0000

4500

0046

0000

4700

0048

0000

4900

0050

0000

5100

0052

0000

5300

0054

0000

5500

00

5860

6264

6668

7072

7476

7880

8284

8688

90

Tem

erat

ure

Deg

ree

F

Viscosity cSt

Fi

gure

1.

Vis

cosi

ty v

s. te

mpe

ratu

re g

raph

, low

to m

id ra

nge

tem

pera

ture

in

F.

Page 11: Appendix G JCOS DataSheet and GPC Analysis Report

Bitu

men

Vis

cosi

ty v

s. T

empe

ratu

re

Ana

lysi

s p

erfo

rmed

on

Bro

okf

ield

DV

II+

Ro

tary

Vis

com

eter

w/S

mal

l S

amp

le A

dap

tor

spin

dle

#2

7 @

She

ar R

ate

of

.07

sec^

(-1)

y =

4E+1

6x-6

.09

R2 =

0.9

982

2000

7000

1200

017

000

2200

027

000

3200

037

000

4200

047

000

5200

057

000

6200

067

000

7200

077

000

8200

087

000

9200

097

000

1020

0010

7000

1120

0011

7000

1220

0012

7000

1320

0013

7000

1420

0014

7000

1520

0015

7000

1620

0016

7000

1720

0017

7000

1820

0018

7000

1920

0019

7000

2020

0020

7000

2120

0021

7000

2220

0022

7000

2320

0023

7000

2420

0024

7000

2520

0025

7000

2620

0026

7000

2720

0027

7000

2820

0028

7000

2920

0029

7000

3020

0030

7000

6668

7072

7476

7880

8284

8688

9092

9496

9810

010

210

410

610

811

011

211

411

611

812

012

212

4

Tem

erat

ure

Deg

ree

F

Viscosity cSt

< M

easu

red

From

Ave

rage

of O

il Sa

mpl

e Vi

scos

ities

D

urin

g JV

OPS

Tes

ting

Dec

03

Fi

gure

2.

Vis

cosi

ty v

s. te

mpe

ratu

re g

raph

, hig

h ra

nge

in

F.

Page 12: Appendix G JCOS DataSheet and GPC Analysis Report

5400

5600

5800

6000

6200

6400

6600

6800

7000

Visc

osity

cS

t @ 1

22 D

eg F

Oct

ober

Sam

ple

CC

G 1

2-10

-03

Test

0&

0012

-10-

03Te

st #

1

12-1

1-03

Test

2&

3 12

-12-

03Te

st 6

&7

12-1

2-03

Test

4/3&

4/4

12

-14-

03Sa

mpl

e De

scrip

tion

Visc

cSt

@12

2 F

Vis

c cS

t @12

2 F

Figu

re 3

. R

esul

ts o

f the

vis

cosi

ty te

sts

cond

ucte

d by

Inte

rtek

Test

Ser

vice

s us

ing

AS

TM D

445

@ 1

22 F

.

Page 13: Appendix G JCOS DataSheet and GPC Analysis Report

012345678910

Wat

er C

onte

nt %

By

Volu

me

Oct

ober

Sam

ple

CC

G 1

2-10

-03

Test

0&0

012

-10-

03Te

st #

1

12-1

1-03

Test

2&3

12

-12-

03Te

st 6

&7

12-1

2-03

Test

4/3&

4/4

12

-14-

03Sa

mpl

e De

scrip

tion

Bitu

men

Wat

er C

onte

nt A

naly

sis

% H

2O W

/ Fre

e W

ater

% H

2O W

/O F

ree

H2O

Fi

gure

4.

Res

ults

of w

ater

con

tent

ana

lysi

s sh

owin

g co

nten

t bot

h be

fore

and

afte

r rem

oval

of a

ll fre

e w

ater

.

Page 14: Appendix G JCOS DataSheet and GPC Analysis Report

All available oil samples from the JVOPS 2003 tests in Houma were sent out to an outside laboratory to be tested for water content and viscosity in June 2004. The lab could only test for viscosity at one temperature and due to the high viscosity of the product they had to use the highest standard temperature listed in the test procedure, which was 50 C (122 F). The lab report information was transcribed onto the table shown below for comparison. Sample Name Water Content %

Before Draining Free Water ASTM Method D95

Water Content % After Draining Free Water ASTM Method D95

Viscosity cSt @ 122 degrees F Before Draining Free Water ASTM Method D445

Sample From Oil Delivered in October 2003

(0.10) No Free Water 6089

Canadian Coast Guard Tank 12-10-03

(1.60) (0.90) 6865

Test 0 & 00 USCG 12-10-03

(0.80) (0.50) 6299

Test #1 USCG 12-11-03

(2.40) (1.20) 5927

Test 2 & 3 USCG 12-12-03

(5.8) (5.9) 6551

Test 6 & 7 CCG Tank 12-12-03

(3.80) (3.10) 6456

Test 4-3 & 4-4 USCG 12-14-03

(9.50) (8.20) 6535

Intertek Testing Services, Caleb Brett, 11872 Canon Blvd., Suite E, Newport News, VA, 23606 performed lab analysis. Their phone number is 757-873-0133. Contact Aziz Khawaja at PO number 52021/v 6/17/04.

Page 15: Appendix G JCOS DataSheet and GPC Analysis Report

JVO

PS B

itum

en V

isco

sity

vs.

Tim

e @

Con

stan

t rpm

and

Tem

pera

ture

1500

0015

5000

1600

0016

5000

1700

0017

5000

1800

0018

5000

1900

0019

5000

2000

0020

5000

2100

0021

5000

2200

0022

5000

2300

0023

5000

2400

0024

5000

2500

0025

5000

2600

0026

5000

2700

0027

5000

2800

0028

5000

2900

0029

5000

3000

0030

5000

3100

0031

5000

3200

00

0.0

50.0

100.

015

0.0

200.

025

0.0

300.

0

Tim

e Se

cond

s x

10

Viscosity cSt

Bitu

men

Sam

ple

of O

il fr

om d

eliv

ery

in O

ctob

er 0

3'

Test

Con

duct

ed @

Con

stan

t She

ar R

ate

& T

empe

ratu

re o

f .07

sec

s^-1

and

68

deg

F

Bitu

men

Sam

ple

From

Tes

t Ser

ies

#4.0

7 se

c^(-1

) and

68

deg

F

Grap

h Su

mm

ary:

Vi

scos

ity T

estin

g sh

ows

that

oil

is n

ot T

hixo

trop

ic a

nd o

nly

very

slig

htly

Rhe

opec

tic (o

il do

es n

ot th

in o

ver t

ime

but r

emai

ns re

lativ

ely

cons

tant

with

a v

ery

slig

ht th

icke

ning

). O

il m

aint

ains

@ a

lmos

t con

stan

t vis

cosi

ty a

t con

stan

t she

ar ra

te (c

onst

ant r

pm) w

ith o

nly

slig

ht in

crea

se in

vis

cosi

ty o

ver t

ime

Fi

gure

5.

Res

ult o

f Con

stan

t She

ar/C

onst

ant T

empe

ratu

re T

est.

Page 16: Appendix G JCOS DataSheet and GPC Analysis Report

Visc

osity

Com

pari

son

of S

ampl

es

1000

025

000

4000

055

000

7000

085

000

1000

0011

5000

1300

0014

5000

1600

0017

5000

1900

0020

5000

2200

0023

5000

2500

0026

5000

2800

0029

5000

3100

0032

5000

3400

0035

5000

3700

0038

5000

4000

0041

5000

4300

0044

5000

4600

0047

5000

4900

0050

5000

5200

0053

5000

5860

6264

6668

7072

7476

7880

8284

8688

9092

9496

98

Tem

pera

ture

Deg

ree

F

Viscosity cStO

ct B

aker

Tan

k Te

sted

Oct

03

Test

Con

duct

ed A

ve. o

f Sam

ples

Nov

03

T-4

(12-

14-0

3) S

ampl

e Te

sted

Jan

04

Pre

-Wat

er R

emov

al

T-4

(12-

14-0

3)S

ampl

e Te

sted

060

4 P

ost-W

ater

Rem

oval

Oct

Sam

ple

Test

ed 0

604

Not

e: "W

ater

Rem

oval

" ref

ers

to fr

ee w

ater

(vis

ible

wat

er)

that

was

rem

oved

from

Sam

ple

Jar

Fi

gure

6.

Vis

cosi

ty S

catte

r Plo

t Com

paris

on.

Page 17: Appendix G JCOS DataSheet and GPC Analysis Report

JVO

PS B

itum

en T

est f

or S

hear

Thi

cken

ing

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00

5.50

10:0

010

:07

10:1

010

:12

10:1

310

:20

10:2

510

:26

10:3

010

:35

10:4

5

Tim

e

Spindle Speed (RPM)

6800

7000

7200

7400

7600

7800

8000

8200

8400

Viscosity cSt

Spin

dle

Spee

d

Visc

osity

Fi

gure

7.

Var

ying

She

ar R

ate

at C

onst

ant T

empe

ratu

re T

est t

o C

heck

for S

hear

Thi

nnin

g an

d S

hear

Thi

cken

ing.

Page 18: Appendix G JCOS DataSheet and GPC Analysis Report

Shea

r Rat

e vs

. Vis

cosi

ty

0.00

1.00

2.00

3.00

4.00

5.00

6.00

10:0

010

:07

10:1

010

:12

10:1

310

:20

10:2

510

:26

10:3

010

:35

10:4

5

Tim

e Da

ta P

oint

was

Tak

en

Spindle Speed (Determines SR)

6800

7000

7200

7400

7600

7800

8000

8200

8400

Viscosity cSt

Spi

ndle

Spe

ed

Vis

cosi

ty

Fi

gure

8.

Var

ying

She

ar R

ate

Test

Pre

sent

ed in

Lin

e an

d B

ar G

raph

For

mat

(Tes

t Con

duct

ed a

t 122

F).

Page 19: Appendix G JCOS DataSheet and GPC Analysis Report

Visc

osity

vs.

Wat

er C

onte

nt

012345678910

Oct

ober

Sam

ple

CC

G 1

2-10

Test

0&

00Te

st #

1Te

st 2

&3

Test

6&

7Te

st 4

/3&

4/4

Test

Sam

ple

Nam

e

Percent Water by Volume

5400

5600

5800

6000

6200

6400

6600

6800

7000

Viscosity cSt @ 122 F

% H

2O W

/ Fre

e W

ater

% H

2O W

/O F

ree

H2O

Vis

c cS

t @12

2 F

Fi

gure

9.

Vis

cosi

ty v

s. W

ater

Con

tent

Com

paris

on, W

here

Vis

cosi

ty P

oint

s A

re S

how

n on

the

Line

and

Wat

er C

onte

nt o

n th

e B

ars;

V

isco

sity

Was

Mea

sure

d fo

r the

Red

Bar

s (w

ith F

ree

Wat

er fo

r Thi

s Te

st).