5
APPLICATIONS OF CARRIER DE-SMEARING OF PHOTOLUMINESCENCE IMAGES ON SILICON WAFERS S. P. Phang, H. C. Sio, and D. Macdonald Research School of Engineering, The Australian National University (ANU) Canberra ACT 2601, Australia. ABSTRACT: Lateral carrier diffusion can lead to significant smearing in photoluminescence (PL) images of silicon wafers with high lifetime or localised recombination centres. A method to de-smear the PL image by applying the continuity equation in two dimensions has been proposed previously and demonstrated on a virtual wafer with simulated carrier diffusion and artificial random Gaussian noise. This work will demonstrate the de-smearing method experimentally by using a partially shaded monocrystalline silicon wafer. A criterion for determining the filter parameter is also proposed based on the convergence of multiple images measured under the same settings and filtered and de- smeared in parallel. The results show that the de-smearing method is effective across most of the wafer, with the exception of regions very close to the shaded edge where the signal to noise ratio is poor. The de-smearing method was also applied to PL images on a high lifetime n-type multicrystalline wafer and for Fe imaging of p-type multicrystalline silicon. De-smearing of the PL images suggests that the intra grain lifetime of the n-type multicrystalline silicon can reach up to 0.8 ms but is limited by recombination in the grain boundaries. The application of de-smearing for Fe imaging results in a sharper Fe profile near the grain boundaries. Keywords: Photoluminescence imaging, multicrystalline, silicon, carrier diffusion *This paper has been submitted to Progress in Photovoltaics for the EU PVSEC 2015 peer review process 1 INTRODUCTION Photoluminescence (PL) imaging is a powerful characterisation tool for silicon cells in both laboratory and industry, offering in-line, fast, and contactless spatial measurement of the carrier distribution [1]. A wide range of applications have been demonstrated for PL imaging, such as for imaging series resistance [2], shunt resistance [3], and local efficiency [4]. In its most basic configuration, the carrier concentration can be directly converted to reveal the spatial distributions of lifetimes [1] or diffusion lengths [5]. For wafers with negligible lateral carrier diffusion, the lifetime can simply be calculated locally as the ratio of the excess carrier density and the generation rate ∆n / G. However, for samples with localised recombination sites and high diffusion lengths, the lateral carrier diffusion can be significant and results in smearing of the PL images, leading to higher apparent lifetimes in low lifetime regions, and vice versa in high lifetime regions. Although lateral carrier diffusion is a real effect during standard solar cell operation, the de-smeared lifetime allows better accuracy and resolution in studies on recombination centre distributions. While the resultant carrier diffusion and equilibrium carrier distribution can be simulated if the actual lifetime distribution is known [6, 7], the reverse calculation is more complicated due to its non-linear nature. We have previously proposed a method to de-smear the lateral carrier diffusion by applying the continuity equation in 2 dimensions [8] and have demonstrated the method using a virtual wafer with simulated carrier diffusion and artificial random Gaussian noise. Our previous results showed that the method is effective in recovering the un- smeared lifetime in most regions of the sample, but the de-smearing is less effective in regions with poor signal to noise ratio, such as around strong, localised recombination centres such as grain boundaries, and in smaller grains. Furthermore, for most samples and measurement systems, noise filtering is essential due to the amplification of measurement noise by the de-smearing method. In this paper, we will further demonstrate experimentally the proposed carrier de-smearing method on a partially shaded monocrystalline silicon wafer. While the virtual wafer allows for a well-controlled experiment with accurately known lifetime, carrier concentration, and measurement noise, the experimental demonstration reported here represents a more realistic test for the de-smearing method as it may be limited by potential artefacts, noise, and uncertainties in the measurement system. Furthermore, we will demonstrate the application of the proposed method on n-type multicrystalline silicon (mc-Si) wafers which have been shown to have high lifetime [9, 10]. The de-smearing method will also be demonstrated on Fe imaging of p- type mc-Si wafers [11, 12]. 2 THEORY The proposed method has been detailed in a previous paper [8] and will be briefly summarised here. By assuming that the carrier distribution is uniform depth- wise, the continuity equation can be simplified into 2D and can be written as: ) ( ) ( , , , , , 2 , , j i j i j i j i j i j i j i n n G n n D dt dn (1) where i and j denotes the position of the point, n i,j is the smeared excess minority carrier concentration, D(n i,j ) is the diffusivity of the minority carriers, G i,j is the generation rate, τ i,j (n i,j ) is the un-smeared recombination lifetime at the injection level n i,j , and n i,j i,j (n i,j ) represents the recombination rate. The steady state nature of PL imaging infers that dn i,j /dt = 0, and the equation can be rearranged to determine the carrier recombination lifetime: j i j i j i j i j i j i G n n D n n , , 2 , , , , ) ( ) ( (2) The j i j i n n D , 2 , ) ( term represents carrier injection via diffusion from or to neighbouring points which are summed with the calculated G i,j to estimate an effective This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics. 31st European Photovoltaic Solar Energy Conference and Exhibition 448

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Page 1: APPLICATIONS OF CARRIER DE-SMEARING OF PHOTOLUMINESCENCE … · Keywords: Photoluminescence imaging, multicrystalline, silicon, carrier diffusion *This paper has been submitted to

APPLICATIONS OF CARRIER DE-SMEARING OF PHOTOLUMINESCENCE IMAGES ON SILICON WAFERS

S. P. Phang, H. C. Sio, and D. Macdonald

Research School of Engineering, The Australian National University (ANU)

Canberra ACT 2601, Australia.

ABSTRACT: Lateral carrier diffusion can lead to significant smearing in photoluminescence (PL) images of silicon

wafers with high lifetime or localised recombination centres. A method to de-smear the PL image by applying the

continuity equation in two dimensions has been proposed previously and demonstrated on a virtual wafer with simulated

carrier diffusion and artificial random Gaussian noise. This work will demonstrate the de-smearing method

experimentally by using a partially shaded monocrystalline silicon wafer. A criterion for determining the filter parameter

is also proposed based on the convergence of multiple images measured under the same settings and filtered and de-

smeared in parallel. The results show that the de-smearing method is effective across most of the wafer, with the

exception of regions very close to the shaded edge where the signal to noise ratio is poor. The de-smearing method was

also applied to PL images on a high lifetime n-type multicrystalline wafer and for Fe imaging of p-type multicrystalline

silicon. De-smearing of the PL images suggests that the intra grain lifetime of the n-type multicrystalline silicon can

reach up to 0.8 ms but is limited by recombination in the grain boundaries. The application of de-smearing for Fe

imaging results in a sharper Fe profile near the grain boundaries.

Keywords: Photoluminescence imaging, multicrystalline, silicon, carrier diffusion

*This paper has been submitted to Progress in Photovoltaics for the EU PVSEC 2015 peer review process

1 INTRODUCTION

Photoluminescence (PL) imaging is a powerful

characterisation tool for silicon cells in both laboratory

and industry, offering in-line, fast, and contactless spatial

measurement of the carrier distribution [1]. A wide range

of applications have been demonstrated for PL imaging,

such as for imaging series resistance [2], shunt resistance

[3], and local efficiency [4]. In its most basic

configuration, the carrier concentration can be directly

converted to reveal the spatial distributions of lifetimes

[1] or diffusion lengths [5]. For wafers with negligible

lateral carrier diffusion, the lifetime can simply be

calculated locally as the ratio of the excess carrier density

and the generation rate ∆n / G. However, for samples

with localised recombination sites and high diffusion

lengths, the lateral carrier diffusion can be significant and

results in smearing of the PL images, leading to higher

apparent lifetimes in low lifetime regions, and vice versa

in high lifetime regions. Although lateral carrier diffusion

is a real effect during standard solar cell operation, the

de-smeared lifetime allows better accuracy and resolution

in studies on recombination centre distributions. While

the resultant carrier diffusion and equilibrium carrier

distribution can be simulated if the actual lifetime

distribution is known [6, 7], the reverse calculation is

more complicated due to its non-linear nature. We have

previously proposed a method to de-smear the lateral

carrier diffusion by applying the continuity equation in 2

dimensions [8] and have demonstrated the method using

a virtual wafer with simulated carrier diffusion and

artificial random Gaussian noise. Our previous results

showed that the method is effective in recovering the un-

smeared lifetime in most regions of the sample, but the

de-smearing is less effective in regions with poor signal

to noise ratio, such as around strong, localised

recombination centres such as grain boundaries, and in

smaller grains. Furthermore, for most samples and

measurement systems, noise filtering is essential due to

the amplification of measurement noise by the

de-smearing method.

In this paper, we will further demonstrate

experimentally the proposed carrier de-smearing method

on a partially shaded monocrystalline silicon wafer.

While the virtual wafer allows for a well-controlled

experiment with accurately known lifetime, carrier

concentration, and measurement noise, the experimental

demonstration reported here represents a more realistic

test for the de-smearing method as it may be limited by

potential artefacts, noise, and uncertainties in the

measurement system. Furthermore, we will demonstrate

the application of the proposed method on n-type

multicrystalline silicon (mc-Si) wafers which have been

shown to have high lifetime [9, 10]. The de-smearing

method will also be demonstrated on Fe imaging of p-

type mc-Si wafers [11, 12].

2 THEORY

The proposed method has been detailed in a previous

paper [8] and will be briefly summarised here. By

assuming that the carrier distribution is uniform depth-

wise, the continuity equation can be simplified into 2D

and can be written as:

)()(

,,

,

,,

2

,

,

jiji

ji

jijiji

ji

n

nGnnD

dt

dn

(1)

where i and j denotes the position of the point, ni,j is the

smeared excess minority carrier concentration, D(ni,j) is

the diffusivity of the minority carriers, Gi,j is the

generation rate, τi,j(ni,j) is the un-smeared recombination

lifetime at the injection level ni,j, and ni,j/τi,j(ni,j) represents

the recombination rate. The steady state nature of PL

imaging infers that dni,j/dt = 0, and the equation can be

rearranged to determine the carrier recombination

lifetime:

jijiji

ji

jijiGnnD

nn

,,

2

,

,

,,)(

)(

(2)

The jiji nnD ,

2

, )( term represents carrier injection via

diffusion from or to neighbouring points which are

summed with the calculated Gi,j to estimate an effective

This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics.

31st European Photovoltaic Solar Energy Conference and Exhibition

448

Page 2: APPLICATIONS OF CARRIER DE-SMEARING OF PHOTOLUMINESCENCE … · Keywords: Photoluminescence imaging, multicrystalline, silicon, carrier diffusion *This paper has been submitted to

local generation rate for every point.

It should be noted again that in the evaluation of the

second derivative, measurement noise is amplified

significantly. Therefore, post-measurement noise filtering

is usually necessary.

3 METHODS

The sample used for demonstrating the proposed de-

smearing method is an n-type FZ sample with resistivity

of 100Ω∙cm and thickness 385µm, which has been

passivated by a thermally grown SiOx layer. The lifetime

of the sample is above 1ms for the range of injection

level investigated, with a corresponding ambipolar

diffusion length of more than 1300µm, which is much

larger than the sample thickness of 385µm and thus

satisfying the assumption of uniform carrier profile

depth-wise. PL images were taken with a BTimaging

LIS-R1 with a zoom lens with spatial resolution of 22µm.

Lens flare from regions outside of the field of view

(FOV) of the lens was minimised by masking the external

region. A 1050nm short pass filter was used to minimise

the effect of light scattering within the wafer and within

the Silicon CCD camera. Photon spreading within the

silicon CCD was further minimised by deconvoluting the

image with an experimentally determined point spread

function [13]. Calibration of the PL image was achieved

by using the in-built QSSPC stage over a wafer region

with uniform lifetime. Carrier smearing was induced by

partially shading a region just outside the FOV with a

small piece of silicon wafer. The shaded region (on the

right side of Figure 2(a) below) has suppressed

generation and a much lower excess carrier

concentration, and therefore acts as carrier sink for the

unshaded region nearby. The un-smeared lifetimes were

estimated based on the carrier concentration from the

smeared PL image along with the injection dependent

lifetime determined from the unshaded PL images. The

carrier profile in the shaded wafer was also simulated by

using finite element analysis, modified from our previous

work with the generation rate switched off in the shaded

regions and assuming uniform recombination lifetime [7].

In the second part of this paper, we first apply the de-

smearing method to measure the lifetime of a phosphorus

diffusion gettered n-type mc-Si wafer with resistivity of

1.5 Ω∙cm and thickness of 138µm. The phosphorus

diffused layers were chemically etched prior to surface

passivation with PECVD SiNx. A range of injection

levels were achieved by using different laser intensity

during measurement. The PL intensity is converted to

lifetime by using the optically corrected calibration

constant extracted from monocrystalline calibration

wafers [14]. In addition, the de-smearing method is also

used for Fe imaging [11] of a 300µm thick p-type mc-Si

wafers with resistivity of 0.9Ω∙cm. The p-type mc-Si

wafer is similarly passivated with PECVD SiNx but did

not go through any thermal processing. For Fe imaging,

the wafer is stored in the dark inside the PL imager for

2hours to allow the FeB pairs to completely repair

between each measurement of the non-light soaked PL

images. Pair breaking is achieved by light soaking the

wafer until the lifetime has saturated.

3.1 Noise filtering

(a) Un-smeared τ (µs)

(b) Smeared τ (µs)

(c) Cross section τ - not converged

(d) Cross section τ – converged

Figure 1: Demonstration of the de-smearing method on a

simulated wafer with injection independent lifetime and

recombination active lines. (a) Defined un-smeared τ, (b)

simulated smeared τ, cross section of de-smeared τ across

the black line (c) before convergence and (d) after

convergence of two images filtered and de-smeared in

parallel.

With all noise filtering methods, there is a trade-off

between the reduction of the measurement noise and the

blurring of the actual features. Depending on the noise

filtering methods used and the nature of the images being

filtered, the blurring might be less severe, but the

selection of the filter parameter remains an important

decision to balance the inherent trade-off. In this work,

diffusion filtering is used and the filter parameters were

determined by taking multiple PL images of the wafer

using the same measurement settings to take snap shots

of the measurement noise. Each of the images was then

This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics.

31st European Photovoltaic Solar Energy Conference and Exhibition

449

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progressively filtered in parallel until the de-smeared

images converge, indicating that the effects of the

measurement noise has been filtered from the result.

Figure 1 illustrates the proposed criterion using the

virtual wafer from our previous work [8] and

demonstrates that features that exist in only one of the de-

smeared images are likely to be caused by measurement

noise. It should be emphasized that the proposed criterion

and noise filtering in general is aimed at reducing the

impact of random measurement noise, and the results can

still be affected by systematic measurement artefacts such

as photon spreading in the Silicon CCD. Similarly, the

de-smearing method is also limited by the blurring of

actual features inherent in noise filtering, which leads to

partial effectiveness of the de-smearing, such as evident

in regions close to localised recombination centres in

Figure 1(d).

(a) Smeared τ (µs)

(b) De-smeared τ (µs)

(c) Cross section τ

(d) Injection dependent τ

(e) Simulated ∆n

Figure 2: Measured apparent smeared lifetime, and (b)

de-smeared lifetime image of a monocrystalline silicon

partially shaded on the right hand side. Note that the

shaded region is just outside the FOV. (c) Horizontal

cross section of the lifetime images. τunshaded and τsmeared

are the lifetime as measured on the unshaded and

partially shaded wafer respectively, τde-smeared is the

lifetime after correction for carrier smearing, and τun-

smeared is the expected result taking into account the

injection dependence of the sample lifetime. (d) Injection

dependent τ as measured on unshaded wafer with

QSSPC. (e) Cross sectional comparison of the simulated

and measured carrier concentration profile. Repeated

measurements with the same settings are represented by

different colour circles. Note that every other measured

point is hidden in order to minimise overlapping of the

data points.

4 RESULTS AND DISCUSSIONS

Figure 2 shows the de-smearing of the mono-

crystalline silicon wafer that was shaded on the right side.

Figure 2(c) shows that the un-smeared lifetime is

estimated to be higher on the right side close to the

shaded edge, because of the lower carrier concentration

and the injection dependence of the sample lifetime as

shown in Figure 2(d). Figure 2(c) also shows that the de-

smeared lifetime is close to the estimated un-smeared

lifetime, except in the regions close to the shaded edge,

where the de-smearing is only partially effective at

extracting the un-smeared lifetime. Strong agreement

between the measured and simulated results can be

observed in Figure 2(e), highlighting the capability of the

PL imaging systems for accurate measurements for de-

smearing high lifetime samples, provided that other

smearing effects such as photon spreading and lens flare

are minimised. It should be noted that the only fitted

parameter used in the simulation is the position of the

shaded region.

Figure 3 shows the de-smearing of the gettered n-type

mc-Si wafer and suggests that the intra-grain lifetime can

reach up to 800µs within most of the grains. However,

the recombination activity of the grain boundaries,

coupled with the long diffusion length of more than

900µm, limits the apparent intra-grain lifetime to less

than 600µs in some of the smaller grains as shown in the

smeared τ image. Figure 3(b) and (c) also show that the

lifetime is more uniform within the grains after de-

smearing. Figure 3(d) and (e) compares the as-measured

smeared lifetime with the de-smeared lifetime extracted

at different injection levels in two grains of different

sizes. As expected, the smearing effect is more

significant for the smaller grain, because of the closer

proximity to the grain boundaries. At higher injection

This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics.

31st European Photovoltaic Solar Energy Conference and Exhibition

450

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(a) Smeared τ (µs)

(b) De-smeared τ (µs)

(c) Cross section τ

(d) Injection dependent τ - Grain A

(e) Injection dependent τ - Grain B

Figure 3: Application of proposed de-smearing method

on gettered n-type mc-Si wafer. (a) As measured smeared

lifetime, and (b) de-smeared lifetime. Comparisons of as-

measured smeared and de-smeared τ (c) on the cross

section of a grain as indicated by the dotted black line,

and (d), (e) at different injection levels within the grains,

as indicated by the crosses labelled A and B.

levels, the difference between the smeared and de-

smeared lifetime is less significant, because the reduced

mobility [15] coupled with the lower lifetime results in

shorter diffusion length and less lateral carrier smearing.

Indeed, performing the measurement in high injection

level is one method of limiting lateral carrier diffusion for

high resolution images, such as in µ-PL [16].

(a) [Fei] from smeared PL images (cm-3)

(b) [Fei] from de-smeared PL images (cm-3)

(c) Cross section [Fei]

Figure 4: Application of carrier de-smearing on Fe

imaging of a p-type mc-Si wafer. Fe images calculated

from (a) smeared PL images, and (b) de-smeared PL

image. Note that the colour map is in logarithmic scale.

(c) Cross section of the Fe concentration across the grain

boundary as indicated by the black rectangle.

Figure 4 shows the application of carrier de-smearing

on Fe imaging of a p-type mc-Si wafer. The carrier

smearing is less pronounced compared to the n-type mc-

Si silicon wafer; because the lifetime is much lower for

the p-type mc-Si at about 14µs. Nevertheless, this is

equivalent to a diffusion length of about 200µm, which is

still significantly larger compared to the pixel size of

22µm. As the bulk lifetime of the sample is improved,

such as after gettering, the carrier smearing effect is

expected to become more significant. Comparing the

profile of Fe concentration across the grain boundary as

shown in Figure 4(c), the application of carrier de-

smearing prior to calculating the Fe image reveals a

sharper Fe profile. Nevertheless, the actual Fe profile is

expected to be even sharper than revealed because of the

limited effectiveness of the de-smearing method near the

grain boundaries as shown earlier.

This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics.

31st European Photovoltaic Solar Energy Conference and Exhibition

451

Page 5: APPLICATIONS OF CARRIER DE-SMEARING OF PHOTOLUMINESCENCE … · Keywords: Photoluminescence imaging, multicrystalline, silicon, carrier diffusion *This paper has been submitted to

5 CONCLUSIONS

Our results demonstrate experimentally that the

proposed carrier de-smearing method is effective in

extracting an image of the actual recombination lifetime

in high lifetime samples. Nevertheless, the method is still

only partially effective around localised strong

recombination centres and in regions with poor signal to

noise ratio. This limitation can potentially be improved

by introducing more sophisticated noise filtering

methods. For mc-Si wafers with higher lifetimes,

application of the de-smearing method on Fe imaging can

partially compensate for the carrier smearing, leading to

more accurate Fe profiles across grain boundaries, for

example. The de-smearing of the n-type mc-Si wafer also

demonstrates the quality of n-type mc-Si in the intra-

grain regions, and also the significance of grain boundary

recombination in high lifetime wafers.

ACKNOWLEDGEMENTS

This research has been supported by the Australian

Renewable Energy Agency (ARENA) through project

RND009.

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This is a pre-peer review version of the paper submitted to the journal Progress in Photovoltaics. It has been selected by the Executive Committee of the EU PVSEC 2015 for submission to Progress in Photovoltaics.

31st European Photovoltaic Solar Energy Conference and Exhibition

452