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8/10/2019 Applications of Coated & Laminated Textiles
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Applications of Coated &Laminated Textiles
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Applications under consideration
Building and Architectural
Household Products
Medical Uses
Military Uses
Other Applications
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Building and Architectural Applications
Permanent Structures
Tents
Awnings
Roofing Materials
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Household Products
Furniture Upholstery
Mattress Ticking
Pillowcases
Shower Curtains
Curtain Linings
Blinds
Kitchen Aprons
Tablecloths
Wash Leather
Baby Pants Fabric
Board Covers
Carpets
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Building and Architecture
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Permanent Structures
Major Requirements of a Textile Material to be used in Buildings
Wind and Rain Protection Compact surface of fabric is required which could be able to resist the impact of Wind and
The Seams need to be watertight.
Insulation Temperature Controlling
Light Weight Prolong Life
Flame Resistance
Resistance to UV Degradation
Clean ability
Dimensional Stability
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Permanent Structures
MARQUEES: Metal Frameworks covered with Polypropylene coated fabrics
Plastic sheet type material
Fabric and Coating Polypropylene coated synthetic fabric
PVC coated Nylon or polyester are also used Characteristics:
Less Cost
Light Weight
Easily Installation and portable
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Permanent Structures
Biggest Structure with Textile Coating Material The Millennium Dome, Greenwich, London
Made from Teflon coated Glass Fabric
1mm thickness
Covered Area is 80,000 sq. meters
Minimum life is 25 years
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Tents
Small Back-Pack Tents, Large Marquees and Military Tents
Fabrics and Coatings: PVC coated Nylon or Polyester
Rubber Coated Nylon or Polyester
Polyurethane Coated Nylon or Polyester
Characteristics
Strong enough to withstand Winds
Resistant to Rotting and Microbes
Resistant to UV and Sunlight degradation
Water Repellent
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Awnings
It is used for the outdoor protection from rain or sunlight. Usually used in the Cruise ships, Gardens, and at open air shows
Coatings and Fabrics PVC, Polypropylene and acrylic polymer coatings are used on Nylon, Polyester,
Polypropylene and acrylic base fabrics. Acrylic Lacquers are used to improve UV and sunlight resistance PVDC lacquers are used to confer heat weld ability
Characteristics Weather and sunlight durability Resistant to insects and microbes Good Strength Dimensional Stability Soil Resistant and Flame Resistant
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Roofing Material
Generally used as the insulations on the roof.
Fabric and Coating Polyester or glass fiber are used in woven or Nonwoven forms Coating Materials include
EPDM, Neoprene and Hypalon, CPE and PVC
Sheets are laminated with the reinforcements on calendaring machines
Characteristics Resistance to microbes Resistant to oils and solvents Flame Resistance Resistance to UV Degradation and Ozone Water Vapor Permeability
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Household Products
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Household Products
Furniture Upholstery
Mattress Ticking
Pillowcases
Shower Curtains
Curtain Linings
Blinds
Kitchen Aprons
Tablecloths
Wash Leather
Baby Pants Fabric
Board Covers
Carpets
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Furniture Upholstery
One of the basic requirement of the upholstery is the FlameRetardancy
Fabric and Coating Fabric are back coated with FR coatings to meet the requirement and av
seam slippage
Acrylic resins and SBR are used as coating materials
Characteristics Good Fastness Properties
Drapability
Flame Retardant
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Mattress Ticking
Nowadays the mattress fabric is selected based on theperformance and aesthetics bases
Fabric and Coating Polyester/Polypropylene Blend used as base fabric
Fabric is back-coated with Fungicide and FR chemicals
Characteristics Flame Retardant
Resistance to Microbes
Improved Seam slippage due to back coating
Back Coating Resists the permeability of the feathers or fibers
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Pillowcases
Pillowcases are used for covering and for the aesthetics
Fabric and Coating Woven Cotton or Polyester/Cotton Fabric
Acrylic Coatings are used to make the fabric compact
Transfer coated polyurethane on light weight fabric is also available
Characteristics Close structure to avoid permeability of fibers or feathers
Good fastness properties
Development of barriers against dust mites
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Shower Curtains
Generally these are used in showers so they must posses the rainresistant property
Fabric and Coating 100% polyester fabric are used
Water Repellant and Antimicrobial Coatings
are generally carried for the shower curtains
Characteristics Water Repellent
Good Drape
Good Wash Fastness
Resistant to Microbes and Rotting
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Curtain Linings
Their usage is for protection from the sunlight. It should also impart anaesthetic appeal.
Fabric and Coating For light colored curtains three layers are necessary
A white Base
A Black-out layer
Top layer of pigmented resin
Micro glass spheres are introduced to get increased insulation Aluminum flakes are sometimes added to the coating to get insulation through reflec
Characteristics Opaque surface Washable and good washing fastness Thermal Insulation
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Blinds
These are also used for the protection from sunlight
Blinds are produced in two major forms Roller Blinds
Vertical Louvre Blinds
Fabric and Coating Roller Blinds are made up of woven or knitted fabrics and coated with resins along with fillers, FR chem
Soil-Repellent finish on the face side
Louvre Blinds are composed of natural or synthetic fibers coated with resins to impart opaqueness and aprotect against the UV degradation
Characteristics Flame Retardant
Soil- Repellant
Dimensionally Stable
Resistant to UV Degradation
Resistant to fraying of Edges during Usage
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Aprons
Aprons have a general requirement of Waterproofing and stainrepellant feature as they are used in kitchens mostly
Fabric and Coating Cotton and Polyester/Cotton with PVC coating using Knife or Calendar
Characteristics Waterproofing
Resistant to stains (Food, Oils and Greases)
Good Drape and Flexibility
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Table-cloths
Table-cloths are used for covering out the table and usually thescome into contact with the hot food so they must possess he heresistant property. Aesthetic appeal is also very important
Fabric and Coating Woven polyester or polyester/Cotton coated by PVC with Knife or Calend
PVC is commonly used coating material for the table-cloths
Water based resins e.g. Acrylics are also being used since they impart thetextile like qualities with some aesthetics
Characteristics Temperature Resistance
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Synthetic Wash Leather
It is used generally for the washing purpose. Specially cars
Fabric and Coating Non-woven base fabric or raised cotton fabric
Rubber Latex or Acrylic Based Coating through foam coating process
Characteristics Water resistant
Solvent resistant
Good abrasion property
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Baby pants Fabric
Kids wear that was used for the protection against the moisturebut later on these were replaced with the nappies
Fabric and Coating Woven Nylon fabric
Polyurethane or water based acrylic resin coating
Characteristics Washable fabric with good fastness properties
Waterproofing
Soft Handle
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Iron Board Covers
The covering for the Iron Stand needs to be heat resistant for sustainithe working temperature
Fabric and Coating Aluminum powder in crushed foam resin formulation and coating on a fabric
surface.
Fabric surface should be flat and wrinkle free
Characteristics Smooth heat conductive and heat reflective surface
Good abrasion resistance
Moisture resistant
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Carpets
Carpets have a huge application of the coated material in terms of the Blockthe tufts and slippage resistance specially
Fabric and Coating Water-based resins and SBR are mostly used due to
their availability and economical aspects Coatings are usually 2-6mm thick but it can be
increased also for particular requirement The coatings must be elastic to avoid creasing The resins used should be dimensionally stable, be
resistant to water, heat and light ageing. Proper vulcanizing of rubber is important, else it releases offensive odors FR chemicals are also being introduced in the coating recipes for more security meas For the usage in planes, aircrafts and trains, there is an stringent requirement of the
for which Neoprene Latex is widely used
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Carpets
Characteristics Locking up the piles
Thermal insulation
Shock proofing
Acoustic insulation
Water-proofing
Flame Resistance