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Applications of Predictive Microbiology in Seafood Safety Mark Tamplin University of Tasmania Tasmanian Institute of Agriculture Food Safety Centre

Applications of Predictive Microbiology in Seafood Safety

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Page 1: Applications of Predictive Microbiology in Seafood Safety

Applications of Predictive Microbiology

in Seafood Safety

Mark Tamplin

University of TasmaniaTasmanian Institute of Agriculture

Food Safety Centre

Page 2: Applications of Predictive Microbiology in Seafood Safety

Global Food Drivers

• Chronic illness

• Immunodeficiency

• Consumer behaviour difficult to change

Nutrition/Health

• Transformational in biology & nutrition

• Novel processing technologies

• Functional ingredients

• Nanotechnology

Science & Technology

• Contaminants

• Climate Change

• Resource conservation

Environment

• Complex global supply chains

• Traceability

• Physical contaminants

• Microbial contamination

• Chemical contaminants

• Economic adulterants

• Allergens

• GMOs

• Emerging hazards

• Biosecurity

• Nano safety

Safety

• 2050, 9 billion population

• Urbanisation

• Aging population

• Increased ability to pay for value-added products

Demographics

• Global sourcing

• Global sourcing of R&D

Globalization

• Increased scrutiny

• National vs International Standards

• New risk management approaches

Regulatory

• Larger than the biggest food processors

• Buying power

• Reduced margins affect systems downstream

Retailers

• Food safety

• Converging trends

• health

• convenience

• premium

• ethics

• Animal welfare

Consumer

Courtesy – Martin Cole

Page 3: Applications of Predictive Microbiology in Seafood Safety

Global sources of food (and contamination)

and Martin Cole

Page 4: Applications of Predictive Microbiology in Seafood Safety

4

0 200 10000Betweenness centrality

19981999200020012002200320042005200720072008

Food import-export ($-value) fluxes “The highway” József Baranyi, Zoltán Lakner, Mária M. Ercsey-Ravasz and Zoltán Toroczkai (personal Communication)

Page 5: Applications of Predictive Microbiology in Seafood Safety

Seafood Hazards

Source

Agents of Disease from Fish and Fish Products

Aquatic

toxinsParasites Virus Bacteria

Biogenic

aminesChemicals

Aquatic

environment

Ciguatera

Tetrodotoxin

PSP

ASP

DSP

Nematodes

Cestodes

Trematodes

C. botulinum E

(B and F)

V. parahaemolyticus

V. cholerae

V. vulnificus

Aeromonas spp.

Plesiomonas

Histamine

General

environment

L. monocytogenes

C. botulinum A

and B

Animal-

man-

resevoir

norovirus

hepatitis

A, B

rotavirus

S. aureus

Salmonella

Shigella

E. coli

Heavy

metals;

Pesticides

Antibiotics

EB: Enterobacteriaceae

Courtesy – Jeff Farber

Page 6: Applications of Predictive Microbiology in Seafood Safety

New Emerging Hazards

Page 7: Applications of Predictive Microbiology in Seafood Safety

Climate Change

Page 8: Applications of Predictive Microbiology in Seafood Safety

Climate Change

• Pushes species to their physiological limits

• Reduces host resistance to pathogensExample - increase in oyster Dermo disease

Tamplin and Karunsagar, 2013

Shifts in pathogen load

Page 9: Applications of Predictive Microbiology in Seafood Safety

• Rate of reactions doubles or triples for every 10oC

• Methylmercury uptake increases with temperature

(3-5% for every 1oC increase)

• Rate of mutation and other forms of genetic transfer

Climate change - temperature

water temp = bacteria = mutations = genetic transfer

Page 10: Applications of Predictive Microbiology in Seafood Safety

Vibrio species

0.01

0.1

1

10

100

1000

10000

100000

-5 0 5 10 15 20 25 30 35 Water temperature ( C)

V. p

ara

haem

oly

ticu

s d

en

sit

y

in o

ys

ter

(Vp

/g)

• Highly responsive to temperature (and salinity)

• Vibrio diseases are increasing, globally

• Outbreaks of V. parahaemolyticus• Example: 2004-2007- outbreak in Puerto Montt, Chile

• >7,000 cases

• O3:K6 serotype

• El Nino Southern Oscillation (ENSO)

Page 11: Applications of Predictive Microbiology in Seafood Safety

Predictive models are condensed knowledge - estimate microbial levels in the environment- predict growth/death of microbes after harvest- manage risk in supply chains

V. cholerae

<1% salt

V. vulnificus

1-2% salt

V. parahaemolyticus

2->3% salt

)()(

11)(

)(

max

max txx

tx

tq

tq

dt

dxm

Page 12: Applications of Predictive Microbiology in Seafood Safety

Research problem

Experimental design

Data analysis

Research publication

Technical Steps in Predictive Modelling

Data generation

Page 13: Applications of Predictive Microbiology in Seafood Safety

GR (log cfu/h)=-0.0146+0.0098T -0.0206L-0.2220D – 0.0013TL-

0.0392TD+0.0143LD +0.0001T2+0.0053L2+2.9529D2

Page 14: Applications of Predictive Microbiology in Seafood Safety

Interact with all end-users (define intended outcomes)

Determine necessary resources

Conduct the research

Social Steps in Predictive Modelling

Communicate with end-users

US Food Safety Modernization Act

Page 15: Applications of Predictive Microbiology in Seafood Safety
Page 16: Applications of Predictive Microbiology in Seafood Safety

Case Study: Oyster supply chains

Vibrio parahaemolyticus

Crassostrea gigas (Pacific oyster)

Page 17: Applications of Predictive Microbiology in Seafood Safety

Vibrio parahaemolyticus

• Causes mild to moderate gastroenteritis

• Cold chain management is critical to ensure safety, quality and

market access.

• Predictive models can be integrated into supply chains to

evaluate and manage performance.

• No model existed for V. parahaemolyticus in Pacific oysters

(Crassostrea gigas).

Page 18: Applications of Predictive Microbiology in Seafood Safety

Techniques

Page 19: Applications of Predictive Microbiology in Seafood Safety

Domestic

104

102

Page 20: Applications of Predictive Microbiology in Seafood Safety

Producing a predictive model

• V. parahaemolyticus growth was measured from 4 - 30oC

• Growth (>15oC) and death rates (<15oC) determined

• Models tested (validated) against naturally-occurring Vp

0

1

2

3

4

5

6

0 200 400 600

0

1

2

3

4

5

6

7

0 50 100 150

Page 21: Applications of Predictive Microbiology in Seafood Safety

Producing a predictive model

• V. parahaemolyticus growth was measured from 4 - 30oC

• Growth (>15oC) and death rates (<15oC) determined

• Models tested (validated) against naturally-occurring Vp

0

1

2

3

4

5

6

0 200 400 600

0

1

2

3

4

5

6

7

0 50 100 150

Page 22: Applications of Predictive Microbiology in Seafood Safety

Models for V. parahaemolyticus growth and inactivation, and TVC growth

√growth rate = 0.0303 x (temperature - 13.37) R2= 0.92

ln inactivation rate = ln 1.81×10-9 + 4131.2 × (1/(T+273.15)) R2= 0.78

√growth rate = 0.0102 x (temperature + 6.71) R2= 0.92

Vp growth

Vp inactivation

TVC growth

Fernandez-Piquer et al., Appl. Environ. Microbiol. 2011

Page 23: Applications of Predictive Microbiology in Seafood Safety

4

6

8

10

12

14

16

18

20

22T

em

pe

ratu

re, °C

-10 0 10 20 30 40 50 60 70Time, hr

Harvest_loc

Storage_farm

transport_truckstorage_domestic

Storage_retail

Transport_domestic

Load Unload

from Madigan 2008

Sensitivity Analysis of Oyster Supply Chains

Page 24: Applications of Predictive Microbiology in Seafood Safety

4

6

8

10

12

14

16

18

20

22T

em

pe

ratu

re, °C

-10 0 10 20 30 40 50 60 70Time, hr

Harvest_loc

Storage_farm

transport_truckstorage_domestic

Storage_retail

Transport_domestic

Load Unload

from Madigan 2008

Sensitivity Analysis of Oyster Supply Chains

Page 25: Applications of Predictive Microbiology in Seafood Safety

~$23,000 ~$1.6 million

Refrigeration vs Spoilage Cost Scenarios

Page 26: Applications of Predictive Microbiology in Seafood Safety

http://vibrio.foodsafetycentre.com.au/

Page 27: Applications of Predictive Microbiology in Seafood Safety

Sydney Rock Oyster

(Saccostrea glomerata)

Pacific Oyster (Crassostrea gigas)

Unexpected discovery

Page 28: Applications of Predictive Microbiology in Seafood Safety

Case Study: Salmon supply chain

Page 29: Applications of Predictive Microbiology in Seafood Safety

Tasmanian salmon industry

• Tasmania provides 95% of salmonid products in Australia.• Domestic market access criteria for salmon products.

Page 30: Applications of Predictive Microbiology in Seafood Safety

Experimental Design – Spoilage (Microbial)

• Head-on Gutted

• 0 - 15°C

• Total Viable Count (TVC)

Salmo salar (Atlantic salmon)

Page 31: Applications of Predictive Microbiology in Seafood Safety

Experimental Design – Spoilage (Sensory)

Quality Index Metric(QIM)

Page 32: Applications of Predictive Microbiology in Seafood Safety

Listeria monocytogenes

• As demand increases for raw salmon (sushi, sashimi), so can the risk of listeriosis.

• Including the effects of microbial interventions that reduce spoilage bacteria (i.e. competitive inhibition).

http://schaechter.asmblog.org/.a/6a00d8341c5e1453ef01348647b483970c-800wi

Page 33: Applications of Predictive Microbiology in Seafood Safety

Secondary plot of TVC growth rates

√growth rate = 0.0071 x (temperature + 21.86) R2= 0.768

Churchill et al., Food Microbiol. 2015

Page 34: Applications of Predictive Microbiology in Seafood Safety

Secondary plot of QIM rates

√QIM rate = 0.019 x (temperature + 0.165) R2= 0.919

Churchill et al., Food Microbiol. 2015

Page 35: Applications of Predictive Microbiology in Seafood Safety

Secondary plot of Lm growth rates

√growth rate = 0.015 x (temperature + 4.1) R2= 0.995

Churchill et al., Food Microbiol. 2015

Page 36: Applications of Predictive Microbiology in Seafood Safety

Application of predictive models for consumer-direct delivery of salmon products

Page 37: Applications of Predictive Microbiology in Seafood Safety

Integrating Predictive Models in

Supply Chains

Page 38: Applications of Predictive Microbiology in Seafood Safety

Smart-Trace tag

Page 39: Applications of Predictive Microbiology in Seafood Safety

Export case

GPS SatIridium constellation

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

Smart-Trace

InternetInternet

Smart-Trace Server Supplier

Smart-Trace Container Network

• Self organizing, self healing

• Star and Mesh topologies

• 900MHz ISM band spread spectrum

• Close metal barrier tuned antennas

• Using Iridium

• Fully self-sufficient, independent

Smart-TraceSmart-TraceSmart-Trace

Page 40: Applications of Predictive Microbiology in Seafood Safety

refrigeratedstorage

country importwholesalestorage

retailstorage

consumer

Page 41: Applications of Predictive Microbiology in Seafood Safety

Log Vp/g=-2.05+ 0.097*tempwater+0.2*sal-0.0055*SAL2√growth rate = 0.0303 x (temp-13.37)

Page 42: Applications of Predictive Microbiology in Seafood Safety
Page 43: Applications of Predictive Microbiology in Seafood Safety

A database of microbial

behaviour in food

environments

http://www.combase.cc

Page 44: Applications of Predictive Microbiology in Seafood Safety

ComBase Browser

Page 45: Applications of Predictive Microbiology in Seafood Safety

ComBase Predictor

Page 46: Applications of Predictive Microbiology in Seafood Safety

A database of microbial

behaviour in food

environments

http://www.combase.cc

Page 47: Applications of Predictive Microbiology in Seafood Safety

University of Tasmania

Page 48: Applications of Predictive Microbiology in Seafood Safety

Muchas gracias!

• Dr Andrea Moreno & Dr Fernando Mardones• Organizing Committee• Sponsors, and• for the opportunity to meet new colleagues