APW-895 INSTRUCTION MANUAL (ENGLISH) - Busche · PREPARATION OF THE SEWING MACHINE ... lockstitch machine with a center knife ... , lower and fix adjust bolts2

ENGLISH

APW-895INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

CONTENTS

!. CAUTIONS BEFORE OPERATION ...............................................................................1

@. CONFIGURATION OF THE MACHINE ..........................................................................2

#. SPECIFICATIONS ..........................................................................................................31. MECHANICAL SPECIFICATIONS ......................................................................................................... 32. ELECTRICAL SPECIFICATIONS ........................................................................................................... 3

$. INSTALLATION ..............................................................................................................41. REMOVING PACKING MATERIALS ...................................................................................................... 42. SECURING THE MACHINE.................................................................................................................... 43. CONNECTING THE FOOT PEDAL ........................................................................................................ 54. CONNECTING THE AIR COUPLER ..................................................................................................... 55. CONNECTING THE POWER PLUG ...................................................................................................... 66. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE ................................. 67. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL) ............................................................... 78. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL) ...................................................................... 89. REMOVING THE HEAD FIXING PLATE ................................................................................................ 910. INSTALLING THE SUB-TABLE ........................................................................................................... 911. INSTALLING OPERATION PANEL IP-310 ........................................................................................... 912. LUBRICATING THE OIL TANK .......................................................................................................... 1013. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ...................................... 1114. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ............................. 12

%. PREPARATION OF THE SEWING MACHINE .............................................................131. HOW TO OPERATE THE SEWING MACHINE HEAD ......................................................................... 13

(1)Howtoattachtheneedles.............................................................................................................. 13(2)Threadused.................................................................................................................................... 13(3)Howtopasstheneedlethread....................................................................................................... 14

2. HOW TO REMOVE THE SEWING TABLE ........................................................................................... 15(1)Whenreplac�ngthebobb�nthread.................................................................................................. 15(2)Caut�onstobetakenwhenthesew�ngtablesareremoved........................................................... 16

3. HOW TO WIND THE BOBBINS ........................................................................................................... 174. HOW TO THREAD THE BOBBIN CASE ............................................................................................. 185. HOW TO INSTALL THE BOBBIN CASE.............................................................................................. 186. HOW TO ADJUST THE THREAD TENSION ....................................................................................... 197. SETTING THE MATERIAL TO BE SEWN ............................................................................................ 20

(1)Sett�ngagarmentbody.................................................................................................................. 20

^. HOW TO USE THE OPERATION PANEL ....................................................................211. BASIC OPERATION OF THE OPERATION PANEL (IP-310) ............................................................. 21

(1) Configuration of IP-310 .................................................................................................................. 21(2) Buttons used in common................................................................................................................ 22(3) Basic operation............................................................................................................................... 22

2. EXPLANATION OF THE BASIC SCREEN ........................................................................................... 24(1)Inputscreen(Independentsew�ngmode)....................................................................................... 24(2)Sew�ngscreen(Independentsew�ngmode).................................................................................. 25(3)Inputscreen(Alternatesew�ngmode)............................................................................................ 26(4)Sew�ngscreen(Alternatesew�ngmode)........................................................................................ 27(5)Inputscreen(Cyclesew�ngmode).................................................................................................. 28

�

(6)Sew�ngscreen(Cyclesew�ngmode)............................................................................................. 293. USING THE COUNTER ........................................................................................................................ 30

(1)Sett�ngprocedureofthecounter..................................................................................................... 30(2) Releasing procedure of count-up.................................................................................................... 33(3)Countervaluechang�ngproceduredur�ngsew�ng......................................................................... 33

4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER ............................................... 34(1)Sett�ngprocedureofthebobb�nthreadrema�n�ngamountadjustmentcounter............................. 34(2) Releasing procedure of the bobbin thread remaining amount detection count-up......................... 36

5. CHANGING THE SEWING MODE ....................................................................................................... 376. USING THE SEWING PATTERN .......................................................................................................... 38

(1) Performing the selection of pattern................................................................................................. 38(2) Performing the new creation of pattern........................................................................................... 39(3)Copy�ngthepattern......................................................................................................................... 40(4)Eras�ngthepattern.......................................................................................................................... 42(5)Nam�ngthepattern......................................................................................................................... 43(6)Ed�t�ngprocedureofthecyclesew�ngdata.................................................................................... 44

7. CHANGING THE SEWING DATA ......................................................................................................... 46(1)Chang�ngprocedureofthesew�ngdata......................................................................................... 46(2)Sew�ngdatal�st............................................................................................................................... 47

8. CHANGING THE MEMORY SWITCH DATA ........................................................................................ 55(1)Chang�ngprocedureofthememorysw�tchdata............................................................................ 55(2)Memorysw�tchdatal�st................................................................................................................... 56

9. PERFORMING OPTIONAL SETTING .................................................................................................. 63(1)Chang�ngprocedureoftheopt�onalsett�ng.................................................................................... 63(2)Opt�onalsett�ngl�st.......................................................................................................................... 64

10. CHANGING THE DEVICE SETTING .................................................................................................. 65(1)Chang�ngprocedureofthedev�cesett�ng...................................................................................... 65(2)Dev�cesett�ngl�st............................................................................................................................ 65

11. CUSTOMIZING THE PEDAL OPERATION ........................................................................................ 66(1)Methodtoselectandusethecustom�zeddata............................................................................... 66(2)Custom�z�ngthepedaloperat�ondata............................................................................................ 67

12. CUSTOMIZING THE DATA INPUT SCREEN ..................................................................................... 69(1)Custom�z�ngprocedure................................................................................................................... 69

13. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ................................... 71(1)Custom�z�ngprocedure................................................................................................................... 71

14. USING THE INFORMATION ............................................................................................................... 73(1)Observ�ngthema�ntenance�nspect�on�nformat�on........................................................................ 74(2)Releas�ngprocedureofthewarn�ng............................................................................................... 75(3)Observ�ngtheproduct�oncontrol�nformat�on................................................................................. 76(4) Performing setting of the production control information................................................................ 78(5)Observ�ngtheoperat�onmeasurement�nformat�on........................................................................ 80

15. USING THE COMMUNICATION FUNCTION ..................................................................................... 82(1)Handl�ngposs�bledata................................................................................................................... 82(2)Folderstructureofmed�a................................................................................................................ 82(3) Performing communication by using the media.............................................................................. 83(4) Take-in of the data.......................................................................................................................... 84(5) Take-in of plural data together........................................................................................................ 85

16. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 87

��

&. MAINTENANCE ...........................................................................................................881. INSPECTION ........................................................................................................................................ 88

(1)Ma�ntenanceand�nspect�onofthepneumat�cdev�ce.................................................................... 88(2)Ma�ntenanceand�nspect�onrelatedtothesew�ngmach�ne.......................................................... 88(3)W�thregardtothewasteo�lofthehooko�l..................................................................................... 89(4)W�thregardtotheclean�ngofthehookshaftbase........................................................................ 89

2. MARKING LIGHT.................................................................................................................................. 90(1)Mark�ngl�ghtforsew�ngreferencesett�ng...................................................................................... 90(2)Adjust�ngthemark�ngl�ght�rrad�at�onpos�t�on................................................................................ 90

3. REPLENISHING GREASE TO THE DESIGNATED PLACE ................................................................ 91(1) Place to keep grease...................................................................................................................... 91(2) Grease-up procedure...................................................................................................................... 92

4. CONSUMABLE REPLACEMENT COMPONENTS.............................................................................. 945. TILTING THE MACHINE ....................................................................................................................... 956. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT ................................. 97

(1) Replacing procedure between double-welt and single-welt............................................................ 97(2)F�neadjustmentofthepos�t�onofgarmentbodyclamp................................................................. 97(3)Replac�ngtheb�nder....................................................................................................................... 98

7. ADJUSTING THE CORNER KNIFE ..................................................................................................... 998. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS .................................... 1009. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES

WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE ................................. 10110. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 10211. ERROR CODE LIST ......................................................................................................................... 10412. INPUT NUMBER TABLE .................................................................................................................. 113

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− 1 −

!. CAUTIONS BEFORE OPERATION

Following items have to be checked every working day before the operation of the machine and before the start of work hours.

1. Ascertainthatthesewingmachineisfilledwiththepredeterminedamountofoil.2. Neveroperatethemachineunlessthelubricatingpartinthehookhasbeenfilledupwithoil.3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa. * (This is necessary particularly when the compressor is stopped for a lunch break or the like.) If the compressed air pressure is equal to or less than the designated value, troubles such

as interference between the parts can occur. It is therefore necessary to carefully check the compressed air pressure.

4. Check whether the needle thread/bobbin thread need to be replenished.5. To perform sewing immediately after turning ON the power switch, perform trial stitching

first,thenproceedwithsewingofactualproductsafterthetestsewing.6. Inordertopreventtheopticalfibersensorofthebobbinthreadremainingamountdetecting

device from showing a detecting failure, be sure to clean thread waste around the hook using an air gun once or more times a day.

7. Inordertoprotecttheflapsensorfromshowingadetectingfailure,besuretocleandustonthereflectingtapeofthefoldingplateusinganairgunonceormoretimesaday.

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ENGLISH

@. CONFIGURATION OF THE MACHINE

The APW-895 consists mainly of the following units. A Frameandstructuralcomponents(Framesew�ngtable,covers,footsw�tch,etc.) B Clampfootun�tandfeedmechan�sm C Cornerkn�feun�t D Binder unit (Binder components and its driving components) E Pneumatic control unit (Pneumatic control devices and pipings) F Stackerun�t(Opt�onal) G Sew�ngmach�nehead H Electr�ccontrolun�t(Controlpanel) I Operat�onpanel J Power switch K Temporarystopsw�tch

W�thth�smach�necons�st�ngoftheaforement�oned11un�ts,youcandodes�redwelt�ngworks�mplybysett�ngmater�als(garmentbody,�nterl�n�ngp�ece,welt�ngpatch,etc.)�nplaceandoperat�ngthesw�tchesontheoperat�onpanel.Inadd�t�on,whentemporarystopsw�tchK�spresseddur�ngoperat�onofthedev�ce,thedev�cestops.

G

I

A

F

B

E

C

J

D

H

K

− 3 −

#. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

1 Sew�ngmach�ne LH-895 model of 2-needle, lockstitch machine with a center knife

2 Sew�ngspeed 3,000rpm(max.)3 St�tchlength Lockst�tch:2.0to3.4mm(standard:2.5mm)

Condensat�onst�tch:0.5to1.5mm(standard:1.9mm)Back tack stitch: 0.5 to 3.0 mm (standard: 2.0 mm)Condensation/Back tack stitch selectable

4 Typesofwelt Parallel double welt,parallels�nglewelt

Each with flap or without flap

5 Pocket lip length(Weltlenght)

Possible to set in increments of 1 mm within the range of 18 mm (min.) to 220 mm (max.)Notethatthepocketlength�s35mmatthem�n�mumwhenus�ngthecornerkn�fe(50mm�ncaseof14mmgaugeormoreand21mmbyadd�ngasoleno�dvalve)Forthelongertype(opt�onal),themax�mumsew�nglengthw�llbe250mm.(Possible up to 300 mm without entering corner knife)

6 Welt�ngw�dth(Needlegauge)

8,10,12,14,16,18and20mm(Opt�onal:22,24,26,28,30and32mm)

7 Needles ORGAN DP X 17 #14 to #18 (standard #16)

8 Thread Spun thread #60 (Recommended)

9 Hook Full rotary, vertical-axis, self-lubrication hook

10 Thread take-up lever Slide thread take-up lever

11 Needlebarstroke 33.3mm

12 Clothfeedmechan�sm Dr�venbystepp�ngmotor

13 Control By a micro-computer

14 Safetymechan�smMach�neoperat�on�sautomat�callystopped�ftheclothfeedmechan�smerrordetector,theneedlethreadbreakagedetectororanyofthevar�oussafetydev�ces�sactuated.

15 Lubr�cat�ngo�l JUKINewDefr�xO�lNo.1

16 Operat�nga�rpressure 0.5MPa

17 A�rconsumpt�on Approx.40NR/m�n.18 D�mens�onsofmach�ne 1,095mm(w�dth)×1,500mm(length)×1,165mm(he�ght)

(1,580 mm - when including the stacker) (1,800 mm - when including the thread stand)19 We�ght 238.5kg20 No�se Workplace-related noise at sewing speed

n=2,800m�n–1:Lpa≦ 84 dB(A)Noise measurement according to DIN 45635-48-B-1.

2. ELECTRICAL SPECIFICATIONS

1The number of �ndependent sew�ng patterns that canbestored�nmemory

99(1to99)

2The number of alternate sew�ng patterns that can bestored�nmemory

20(1to20)

3 Thenumberofcyclesthatcanbestored�nmemory 20(1to20)4 Input power: Single phase/3-phase 200to240V50/60Hz(Opt�onal380V)

Voltage fluctuation: Within + 10% of the rated voltage5 Power consumption 350VA

− 4 −

$. INSTALLATION

Remove the upper cover and remove the string and packing materials that havefixedtheclampfoot.

Remove the string and packing materialsthathavefixedtheclampbar stacker.

Removethestringthathasfixedthebinder unit.

Draw out the corner knife unit and removethestringthathasfixedtheunit.

Cut and remove the clip band that hasfixedtheneedlebar.

1. REMOVING PACKING MATERIALS

2. SECURING THE MACHINE

1

2

CAUTION : Topreventafatalaccident,lowerandfixadjustbolts2 (4 places) located at the side of caster 1 after moving the machine to the level and stabilized place.

− 5 −

3. CONNECTING THE FOOT PEDAL1 Install the pedal base to the mach�ne frame

w�thscrews2.2 Connect pedal basesA andB w�th two

screws1.

Position of the pedal can be optionally adjusted within the range of the slot.

3 Connect the connecting rods with fixing screw 3.

1

1

A

B

2

3

When connecting, do not connect the rods with connecting rod C on the sensor side pulled downward,

C

4. CONNECTING THE AIR COUPLER Connect one end of a�r couplerA suppl�ed w�ththemach�neasanaccessorytoa�rhose2.Thenconnect theotherend tocoupler3 on thema�nun�ts�de.

• Connect coupler A to the main unit with air cock 1 closed, then carefully open air cock 1 to allow the compressed air to be supplied.

• Make sure that the pressure gauge of the regulator reads 0.5 MPa.

1

A

3

2

− 6 −

5. CONNECTING THE POWER PLUG

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

Putting nut and washer between main unit frame 1 and fix the thread stand as illustrated in the left-hand figure.

1

Connection of the power plug to the power depends on the specifications of the product. Adjust the power plug to the power specifications to connect.1 In case of the product of single-phase, 200 to 240V specifications : Connect the sky-blue and brown wires of the power cord to the power terminal (AC200 to 240V)

andtheyellow/greenw�retotheground(earth)term�nalrespect�vely.2 In case of the product of 3-phase, 200 to 240V specifications : Connectthered,wh�teandblackw�resofthepowercordtothepowerterm�nal(AC200to240V)

andtheyellow/greenw�retotheground(earth)term�nalrespect�vely.3 In case of the product with the optional high voltage transformer (with SA-128) : It�sposs�bletoconnectto380/400/415Vbysett�ngofthe�nputtapoftransformer(standard

setting at the time of delivery : 380V). Connect the sky-blue and brown wires of the power cord tothepowerterm�nal(AC380/400/415V)andtheyellow/greenw�retotheground(earth)term�nalrespect�vely.

* This product performs operation by the single-phase connection for 3-phasse 380/400/415V.

Washer

Spring washer

Nut

CAUTION : To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the power plug to the receptacle that is well grounded.

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7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL)

Clamp bar stacker is delivered in the statethatitisfixedintheframeatthetime of delivery with the clamp bar stacker mounted. It is necessary to change the installing position to the normal using position.

1 Remove stacker fixing plate 1.2 Turnthewholestacker�nthed�rect�onof

the arrow and take �t out from �ns�de oftheframe.

3 Change stacker turn�ng shaftA sect�ontostackerbaseholeB.

At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.

4 Lock the whole stacker w�thh�nge2.

5 Entersafetybar3fromCandD d�rect�ons and f�x �t at thepos�t�onwhere�salmostparallelto the floor.

Atthistime,confirmthatairis being supplied.

1

A

B

C

D 3

2

− 8 −

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL)

1 Confirming parallelismMakesurethatstackertable4andrubberroller3are�nstalledparallelw�theachother.Ifnot,loosenfoursetscrews2toadjust.

2 Confirming the clearanceMakesurethattheclearancebetweenstackertable4andrubberroller3�sapprox�mately0.5mm.If�t�snotapprox�mately0.5mm,loosennut5toadjust.

2

0.5m

m

3

4

5

(1) Adjusting the position

Whentherollerstacker�snotusedoradjust�ngthecornerkn�fe,therollerstackercanbeturnedupwardw�ththeprocedurebelow.

Drawreleaselever1andcoupletherollerstacker with fixed spring 2(refertoF�g.1).Thentherollerstacker�sput�nthewa�t�ngstate.

(Working state)

(Waiting state)

Fig. 1

1

2

(2) Maintenance

− 9 −

9. REMOVING THE HEAD FIXING PLATE

Remove fixing screws 2 of head fixing plate 1.

Besure tofix themachineand the framewhen performing re-transportation.

10. INSTALLING THE SUB-TABLE

Install the sub-table with four screws 1asshownin the figure.

11. INSTALLING OPERATION PANEL IP-310

As shown in the figure above, open the lid on the right-hand section C of IP-310 and connect the connector which is fixed with tape to the right-hand top surface Bofthetable.

To prevent malfunction due to static electricity, install operation panel IP-310 on the panel base to use and do not change the position of the panel base.

2

1

11

At this time,fix thesub-tablesoas tobeflushwiththemaintable.

C

Tape

Connector

B

− 10 −

12. LUBRICATING THE OIL TANK

32

1

F�ll the o�l tank w�th the o�l for hook lubr�cat�onbeforeoperat�ngthesew�ngmach�ne.1 Removeo�lcap1 and fill the oil tank

with JUKI MACHINE OIL No. 1 (Part No. : MDFRX1600C0) using the oiler supplied with themach�neasaccessor�es.

• Atthetimeofinitialfilling,filltheoiltank with oil of 200cc as the standard andconfirmthattheoilamountindicating rod is working.

• When operating a newly installed machine or a machine which has not been used for a relatively long period of time, make the machine run at 2,000 rpm or less for the purpose of break-in. In addition, use the machine after applying oil to races A of the right/left hooks.

• For the oil for hook, purchase JUKI MACHINE OIL No. 1 (Part No. : MDFRX1600C0).

• Besuretofilltheoiltankwithcleanoil.

Upper engraved marker line

AA

2 F�lltheo�ltankw�ththeo�lunt�lthetopendofo�lamount�nd�cat�ngrod3comesbetweentheupperengravedmarkerl�neandthelowerengravedmarkerl�neofo�lamount�nd�cat�ngw�ndow2.

Wheno�lamount�sexcess�velylarge,o�lleaksfromthea�rholeoradequatelubr�cat�oncannotbeperformed.So,becareful.

3 Whenoperat�ngthesew�ngmach�neandthetopofo�lamount�nd�cat�ngrod3haslowereduptoo�lamount�nd�cat�ngw�ndow2,startlubr�cat�ng.

To prevent entering of dust, be sure to attach the cap for use.

CAUTION : 1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power

plug until lubrication has been completed.2. Topreventinflammationorrash,immediatelywashthepartwhenoilhasstucktoyoureyesor

body.3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children

cannot reach.

Lower engraved

marker line

− 11 −

1 F�x�nterl�n�ng�nstall�ngplate1tothemach�neframew�thtwoscrews2.

2 Set interlining as shown in the figure above. Therollcorethatcanbeused�s40to70mmw�deand200mm�nrollerd�ameter(max.).3 Pass the interlining between guide B and guide A and roller, and route it up above the table.

Roller

Guide B

Guide A

Sewing table

Set collar

Spring

Side plate

2

1

Guide plate Guide B

Interlining

Feed the interlining up to the roller section using the notch of the guide plate.

4 Adjust the lateralpos�t�onof twogu�des, twogu�dep�nsands�deplate (on ther�ght) toallow the�nterl�n�ngtobefedstra�ghtupabovethesew�ngtable.

5 Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by spring. Then fix the set collar there.

Notch

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)

CAUTION : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

− 12 −


14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)

1 Adjustmentofthe�nterl�n�ngfeed�ngamount�sperformedw�thmemorysw�tch(U03).However, perform further fine adjustment w�ththespeedcontroller2ofthe�nterl�n�ngfeed�ngcyl�nder1.

(Whent�ghten�ngthespeedcontroller2,theamount�sdecreasedandwhenloosen�ng�t,theamount�s�ncreased.)

3

4

2 Whenanew�nterl�n�ng3�smounted,press�nterl�n�ngsupplybutton4,performfeed�ngofthetr�alsew�ngseveralt�mesandusethedevice after confirming the feeding amount andtheparallelfeed�ngofthe�nterl�n�ng.

6

7

5(Caution when operating)When using the interlining supplying device with rear reference 5, the interlining at the sewing start remains long since it is away from interlining outlet 6. So, use the device with front reference 7.

For handling the sewing tables, refer to "%-2-(2) Cautions to be taken when the sewing tables are removed".

1

2

− 13 −

%. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD(1) How to attach the needles

Needles used are DP X 17 #14 to #18 (standard #16). Use the specified needle.Insert left- and right-hand sides needles as far as theyw�llgopo�nt�ngthe�rlonggrooves1ateachotherandt�ghtenneedleclampscrews2.

2 2

• Usethelefthandtw�stthreadfortheneedlethread.

• E�thertw�stthreadw�lldoforthebobb�nthread.

(2) Thread used

Right hand twist thread

Left hand twist thread

Use a new thread which is uniformly twisted.

1

CAUTION : Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the sewing machine.

− 14 −

Pass the needle thread in the illustrated order.Left-hand side needle thread toward the sewing machine A

Right-hand side needle thread toward the sewing machine B

2 Then pass needle thread in the order as shown in the figure below.

Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread during sewing can be prevented.

(3) How to pass the needle thread

1 L�ftb�nder1�nthed�rect�onA,Holdsect�onB by hand and turn the whole binder in the d�rect�onC.

Binder is locked with the ball plunger. Rather strongly turn the binder in the direction C to release the lock.

CA

B

1

Be sure to press section B since welting width may become improper when the binder is pressed and turned in the direction C.


A

A B

AB

A B

C

B

A B

A

B

− 15 −

1

Pin

A

2. HOW TO REMOVE THE SEWING TABLE

(1) When replacing the bobbin thread1 Movetheclampfoottotherearendof�ts

stroke.2 Insert your fingers into notches A�nthebottom

of right- and left-hand sewing tables 1and2,andpushupthesew�ngtables.

3 Movethetables�nthed�rect�onofthearrowkeep�ngtheabovestate,andyoucanseethebobb�ncase.

At this time, move the sewing tables so as not to allow the sewing tables to come in contact with the needles.

4 Afterreplac�ngthebobb�nthread,returnthesewing tables in place by following the above-ment�onedstepsofprocedure�nthereverseorder. Now, firmly set the sewing tables on the throatplatesandthep�ns.

2


− 16 −

Whenyouremovethesew�ngtables,besuretoaccuratelysetthembyfollow�ngthepo�ntsbelow.

(2) Cautions to be taken when the sewing tables are removed

1 Securely fit the pins, rear (left) (right) over the p�nholes.

2 Securely fit pin holes, front (left) (right) over thep�ns.

Plate spring

1

2

Pins, rear

Pin holes, front

1. In case of the machine provided with SA-120 (automatic interlining supplying device), return the sewing tables to their home positions while lifting the sewing tables so that the plate spring section is not bent.

Outlet of interlining supply

2. In case of removing the sewing tables with the types below, take care not to bend pocket bag clamping device and interlining clamping device.

1 Pocket bag clamping device (standard)

2 Pocket bag clamping device (for interlining supply)


− 17 −

4

3

1

27

8

9

3. HOW TO WIND THE BOBBINS

1 Put bobbin into the thread winder shaftunt�l�tw�llgonofurther.

2 Pass thread through thread guide plate8,openthreadtens�ond�sk7andputthethread�ntothesl�tofthreadtens�onrod4.

3 Pass thread in the order as shown in the figure, and wind the thread onto bobbin by four or five turns.(Thed�rect�onofthearrowcorrespondstothed�rect�onofrotat�onofthebobb�n.)

4 Press bobbin thread guide 1andthebobb�nrotates.

5 Thethreadw�nderw�llautomat�callystopassoonas�thaswoundupthebobb�ntoapredeterm�nedamount.

1. If you want to wind a bobbin, start winding it from recess 5asillustratedinthefigureabove.Ifyou start to wind a bobbin from portion 6, the detection of run-out of bobbin thread will fail to be performed normally.

2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of bobbin winding.

If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of tension post socket 3.

3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of the bobbin. The winding amount can be adjusted with winding amount adjustment screw 2.

4. Do not press lever 1 except when winding bobbin thread. Motor continues to run and trouble will be caused.

5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal switch 9 is shut off. When thermal switch is shut off, turn ON thermal switch 9 again after turning OFF it to return.

Direction of rotation

5

6

CAUTION : To prevent damage, avoid contact with bobbins while the machine is in operation.

− 18 −

5. HOW TO INSTALL THE BOBBIN CASE

1

1 Hold�nhandabobb�n�nthewaythat�tsp�nsclockw�seandput�t�ntothebobb�ncase.

2 Pass the thread through slot 1�nthebobb�ncase.

3 Pull the thread to pass it under the tension spr�ng.

4. HOW TO THREAD THE BOBBIN CASE

Bobbin case

Bobbin

1

1 Ra�sehooklevers1andtakeoutthebobb�ncasestogetherw�ththebobb�ns.

2 When fitting, fit the bobbin cases into the hookdr�v�ngshaftandt�ltlevers1.

2

3

0.2 to 0.3mm

When bobbin cases, left and right, 2 are replaced, make sure that the clearance between the opener which is extremely receded and the bobbin case is 0.2 to 0.3 mm. If the clearance is not 0.2 to 0.3 mm, loosen setscrew 3 and adjust it.

CAUTION : Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the sewing machine.

− 19 −

2

1

6. HOW TO ADJUST THE THREAD TENSION

Bobbin

Bobbin case

Bobbin thread tension adjustment

screw

2 Adjust�ngneedlethreadtens�on First, adjust the right- and left-hands bobbin

threadtens�on. Then�naccordancew�ththebobb�nthread

tension obtained, adjust the right- and left-hand sides needle threads tension appropr�atelybyturn�ngthreadtens�onadjustmentsnuts1and2respect�vely.Turn�ngthenutsclockw�sew�ll�ncreasethethreadtens�onorturn�ngthemcounterclockw�setodecrease�t.

1 Adjust�ngbobb�nthreadtens�on Turnbobb�nthreadtens�onadjustmentscrew

clockw�seto�ncreasethebobb�nthreadtens�onorturnthescrewcounterclockw�setodecrease�t.

As shown in the left-hand figure, standard bobb�nthreadtens�on�s0.25to0.35Nwhenmeasur�ngw�ththetens�ongauge.

− 20 −

7. SETTING THE MATERIAL TO BE SEWN(1) Setting a garment body

Useagarmentbodythat�slargerthanthegarmentbodyclamprubberp�eceadheredunderther�ghtandleftgarmentbodyclamps.Ifagarmentbodyofwh�chs�ze�ssmallerthanthegarmentbodyclamprubberp�ece,therubberp�ececancomeofforthemach�necanmalfunct�on.If�t�snecessarytouseasmallmater�al,mountash�mtypegauge(opt�onal)onthemach�ne.

Garment body clamp rubber

Garment body

Garment body clamp (left)

Garment body clamp (right)

− 21 −

Symbol Name Description

1 TOUCH PANEL, LCD display section

2 READYkeyChange-over of the data input screen and the sewing screen is performed.

3 INFORMATIONkeyChange-over of the data input screen and the information screen is performed.

4 COMMUNICATIONkeyChange-over of the data input screen and the communication screen�sperformed.

5 MODECHANGEOVERkeyChange-over of the data input screen and the mode change-over screenwh�chperformsvar�ousdeta�lssett�ng.

6 Med�aslot Closethecoverforuse.

7 CONNECTOR for RS-232C communication

8VARIABLE RESISTOR for adjusting contrast of coloredLCDscreen

Contrastofthescreencanbeadjusted.Adjust�tasyoul�ke.

9 CONNECTORforexternal�nput

!0 MEDIA take-out lever

^. HOW TO USE THE OPERATION PANEL

1. BASIC OPERATION OF THE OPERATION PANEL (IP-310)

(1)ConfigurationofIP-310

[ Front ] [ Right side ]

1

2 3 4 5

6

9

8

7

!0

WhenREADYkey ispressedfirst after turningON thepower,origin retrievalof theclamp foot isperformed. At this time, the clamp foot moves. So, be careful.

− 22 −

(3) Basic operation

1 Turn ON the power switch. F�rst,turnONthepowersw�tch. Reset pop-up screen is displayed after displaying WELCOME

screen. Press RESET button A.

Next, language selection pop-up screen is displayed. After select�ngthelanguageyoudes�retod�splay,pressENTERbutton

B.Thenthe�ndependentsew�ng�nputscreen(screenA)of

the figure below is displayed.

(Th�sscreen�sd�splayedonlyonceatthet�meofyourpurchase.)

B

A

When RESET button is pressed, the binder goes up. So, be careful.

Buttons that perform common operation in the respective screens of IP-310 are as described below.

(2) Buttons used in common

Pictograph Name Description

CANCELbuttonPop-up screen is closed. In case of the data change screen, the data during chang�ngcanbecancelled.

ENTERbutton Datachangedaredeterm�ned.

UP SCROLL button Th�sbuttonscrollsbuttonord�splayupward.

DOWNSCROLLbutton Th�sbuttonscrollsbuttonord�splaydownward.

RESETbutton Th�sbuttonreleaseserrorandthel�ke.

NUMBER INPUT button Tenkeysared�splayedand�nputofnumbercanbeperformed.

CHARACTER INPUT button Character�nputscreen�sd�splayed.

− 23 −

2 Select pattern No. you desire to sew.

When PATTERN NO. button C �spressed,thepatternNo.

canbeselected.For theselect�ngprocedureofpatternNo.,see“VI-6. (1) Performing the selection of pattern”.

Atthet�meofyourpurchase,patternNos.1to10havebeenreg�stered.Changethesew�ngdata�naccordancew�ththesew�ngtypesforuse.(Thenumbertowh�chthepatternhasnotbeenreg�stered�snotd�splayed.)

For the detailed explanation of input screen, see “^-2. EX PLANATION OF THE BASIC SCREEN”.

C

The independent sewing input screen (screen A)

3 Start sewing

WhenREADYkey D�spressed�nthe�ndependentsew�ng

input screen (screen A), the green sewing screen (screen B) �sd�splayedandthesew�ngoperat�on�sstartedbythepedaloperat�on.

Sewing screen (screen B)

F

For the details of the sewing screen, see “^-2. EX PLANATION OF THE BASIC SCREEN”.

At th�s t�me, the error screen �s d�splayed to �nform that stopsw�tch�spressed.WhenRESETbutton F�spressed,theerror�sreleasedandthescreenreturnstothe�nputscreen.

4 To stop the device during operation Whentemporarystopsw�tchE�spresseddur�ngsew�ng,the

dev�cecanbestopped.

E

D

− 24 −

(1) Input screen (Independent sewing mode)

2. EXPLANATION OF THE BASIC SCREEN

O

P

Q

S

A B C D E F

H

J

M

I

LK

R

T

U

V

Symbol Name of button Description

A NEWCREATIONbutton Independentsew�ngpatternnewcreat�onscreen�sd�splayedandnewreg�sterofthepatterndatacanbeperformed.

B COPY button Independentsew�ngcopysourcepatternl�stscreen�sd�splayedandthepatterncanbecop�ed.

C CHARACTER INPUT button Character�nputscreen�sd�splayedandthenamecanbe�nputtedtothepatterndata.

D TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjustmentofparallel�smoftheb�ndercanbeperformed.

E CLAMP UP PROHIBITION AT SEWING END button

Whenth�sbutton�spressed,theclamp�sreturned�ntheloweredstateatsew�ngend.It�sconven�enttouseth�sbuttonatthet�meofadjust�ngthemark�ngl�ghtortr�alsew�ng.

F NEEDLETHREADTRIMMINGbutton When th�s button �s pressed, needle thread tr�mm�ng kn�fe comesdownand the needlethreadtr�mm�ngoperat�ngscreen�sd�splayed.

G BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

H PATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.

I SEWING MODE CHANGE-OVER button Sew�ngmode �sselected.

J LSIZELENGTHSETTINGbutton IncaseofLs�zesew�ng,sew�nglength �sset.

K MOTIONMODESETTINGbutton W�th/w�thout ofmot�onofsew�ngmach�nemotor,centerkn�feandcornerkn�fe.

L STACKER MOTION/STOP CHANGE-OVER button Th�sbuttonselectsmot�on/stop and ofstacker.

M SEWING DATA DISPLAY button Sew�ngpatterned�tscreen �sd�splayed.Deta�ledsew�ngdata thatarenotd�splayed �n the�nputscreencanbeselectedanded�ted.

N PATTERN NAME display Namesthatare�nputted�npatternNos.ared�splayed.

O CORNER KNIFE MOTION POSITION AT SEWINGSTARTSETTINGbutton

Cutt�ngpos�t�on ofcornerkn�featsew�ngstart�sset.

P CENTERKNIFESETTINGbutton Centerkn�fedataed�tscreen �sd�splayed,andcenterkn�fecutt�ngpos�t�onofsew�ngstartandsew�ngend �sset.

Q CORNER KNIFE MOTION POSITION AT SEWINGENDSETTINGbutton

Cutt�ngpos�t�on ofcornerkn�featsew�ngend�sset.

R MARKINGLIGHTSETTINGbutton Mark�ngl�ghtsett�ngscreen�sd�splayed.Select�onofsew�ngreference andsett�ng

ofmark�ng�rrad�at�onpos�t�on, , or �sperformed.

S CLAMP FOOT MOVE button Clampfoot�smovedtothefrontortotheback.

T SEWINGDATASHORTCUTbutton Shortcutbuttons(max.4�tems)ofthesew�ngdatathatareset�ncustom�z�ng�nthesew�ngscreenared�splayed.

U FLAP DROP DATA AT SEWING START SETTINGbutton

Flapconcealedst�tch�ngdataatsew�ngstart or �sset.

V FLAP DROP DATA AT SEWING END SETTINGbutton

Flapconcealedst�tch�ngdataatsew�ngend or �sset.

＊ It is possible to customize display/non-display of the respective buttons. Forthedeta�ls,referto“^-12. CUSTOMIZING THE DATA INPUT SCREEN”.

N

G

− 25 −

(2) Sewing screen (Independent sewing mode)

H

C

E

D

F

G

A B


A INTERLINING SUPPLY button Whenth�sbutton�spressed,�nterl�n�ng�ssuppl�ed.＊Th�s�sd�splayedwhen“W�th”of ,automat�c �nterl�n�ngsupply�ngdev�ce�sset

w�ththeopt�onalsett�ng.

B TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed and change-over of type of welt and adjustmentofparallel�smoftheb�ndercanbeperformed.

C CLAMP UP PROHIBITION AT SEWING END button

Whenth�sbutton�sheldpressed,theclamp�sreturned�ntheloweredstateatsew�ngend.It�sconven�enttouseth�sbuttonatthet�meofadjustmentofmark�ngl�ghtortr�alsew�ng.

D COUNTER CHANGE-OVER button When th�sbutton �spressed, thed�splayofsew�ngcounterandnumberofpcs.counter �schangedover.＊Th�sbutton�sd�splayedonlywhenbothsew�ngcounterandnumberofpcs.counterare

ON.

E COUNTERVALUECHANGEbutton Th�sbuttonchangesthecountervaluewh�ch�sd�splayedatpresent.

F BOBBIN THREAD (RIGHT) REMAINING AMOUNTVALUE

This button detects reflecting light from bobbin and informs that bobbin thread remaining amount�srunn�ngout.Whenonest�tch�ngcompletes,thecountervalue�ssubtracted,andthe count-up screen is displayed when “0” is reached.＊This button is displayed only when the reflecting light from bobbin is detected.

G BOBBIN THREAD (LEFT) REMAINING AMOUNTVALUE

This button detects reflecting light from bobbin and informs that bobbin thread remaining amount �srunn�ngout.Whenonest�tch�ngcompletes, thecountervalue �ssubtractedandthe count-up screen is displayed when “0” is reached.＊This button is displayed only when the reflecting light from bobbin is detected.

H MARKINGLIGHTSETTINGbutton Mark�ng l�ght sett�ngscreen �sd�splayed,andselect�onof sew�ng reference and

sett�ngofmark�ng�rrad�at�onpos�t�on , or canbeperformed.It is possible to customize display/non-display of the respective buttons.


− 26 −

(3) Input screen (Alternate sewing mode)

P

Q

R

S

A B C D E F

H

K

I

L

MN

G

J

V

W

T

U



A NEWCREATIONbutton Alternate sew�ng data new creat�on screen �s d�splayedand new reg�ster of data can beperformed.

B COPY button Alternatesew�ngdatacopysourceNo. l�st �sd�splayedandalternatesew�ngdatacanbecop�ed.

C CHARACTER INPUT button Character�nputscreen�sd�splayedandname�nputcanbeperformednthealternatesew�ngdata.

D TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and adjustmentofparallel�smoftheb�ndercanbeperformed.


When th�s button �s held pressed, clamp �s returned �n the lowered state at the t�me ofsew�ngend.It�sconven�enttouseth�sbuttonatthet�meofadjust�ngmark�ngl�ghtortr�alsew�ng.

F NEEDLETHREADTRIMMINGbutton Needlethreadtr�mm�ngkn�fecomesdownandneedlethreadtr�mm�ng�nmot�onscreen�sd�splayed.

G BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

H ALTERNATESEWINGDATANO.LISTbutton Alternatesew�ngdataNo.l�stscreen�sd�splayedandalternatesew�ngdatacanbeselected.

I SEWING MODE CHANGE-OVER button Sew�ngmode �sselected.

J LSIZELENGTHSETTINGbutton IncaseofLs�zesew�ng,sew�nglength �sset.

K SEWING DATA DISPLAY button Sew�ngpatterned�tscreen�sd�splayed.Th�sbuttonselectsdeta�ledsew�ngdatathatarenotd�splayed�nthe�nputscreenandcaned�tthedata.

L STACKER MOTION/STOP CHANGE-OVER button

Th�sbuttonselectsmot�on/stop and ofstacker.

M MOTIONMODESETTINGbutton W�th/w�thoutmot�on ofsew�ngmach�nemotor,centerkn�feandcornerkn�fe.

N MARKINGLIGHTSETTINGbutton Mark�ngl�ghtsett�ngscreen�sd�splayed,andselect�onofsew�ngreference and

sett�ngofmark�ng�rrad�at�onpos�t�on , or canbeperformed.

O NEXT SEWING DATA CHANGE-OVER button Sew�ngpatterntobesewnnextwh�ch�senclosedw�thyellowframe�schangedover.＊This is not displayed when flap priority sewing selection �sON.

P CORNER KNIFE MOTION POSITION AT SEWINGSTARTSETTINGbutton

Cutt�ngpos�t�on ofcornerkn�featsew�ngstart�sset.

Q CENTERKNIFESETTINGbutton Centerkn�fedataed�tscreen �sd�splayedandcenterkn�fecutt�ngpos�t�onofsew�ngstartandsew�ngend .

R CORNER KNIFE MOTION POSITION AT SEWINGENDSETTINGbutton

Cutt�ngpos�t�on ofcornerkn�featsew�ngend�sset.

S CLAMP FOOT MOVE button Clampfoot�smovedtothefrontortotheback.

T、V FLAP CONCEALED STITCHING DATA AT SEWINGSTARTSETTINGbutton

Flapconcealedst�tch�ngdataatsew�ngstart or �sset.

U、W FLAP CONCEALED STITCHING DATA AT SEWINGENDSETTINGbutton

Flapconcealedst�tch�ngdataatsew�ngend or �sset.

O

− 27 −

(4) Sewing screen (Alternate sewing mode)


A INTERLINING SUPPLYING button Whenth�sbutton�spressed,�nterl�n�ng�ssuppl�ed.＊Th�s�sd�splayedwhen“W�th”of ,automat�c �nterl�n�ngsupply�ngdev�ce�sset

w�ththeopt�onalsett�ng.

B TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjustmentofparallel�smoftheb�ndercanbeperformed.


Whenth�sbutton�sheldpressed,theclamp�sreturned�ntheloweredstateatthet�meofsew�ngend.It�sconven�enttouseth�sbuttonatthet�meofadjustmentofmark�ngl�ghtandtr�alsew�ng.

D COUNTER CHANGE-OVER button When th�s button �s pressed, d�splay of sew�ng counter and number of pcs. counter �schangedover.Th�sbutton�sd�splayedonlywhenbothsew�ngcounterandnumberofpcs.counterareON.

E COUNTERVALUECHANGEbutton Countervaluewh�ch�sd�splayedatpresent�schanged.

F NEXT SEWING DATA CHANGE-OVER button Sew�ngpatterntobesewnnextwh�ch�senclosedw�thyellowframe�schangedover.＊This is not displayed when flap priority sewing selection �sON.

G BOBBIN THREAD (RIGHT) REMAINING AMOUNTVALUE


H BOBBIN THREAD (LEFT) REMAINING AMOU’NTVALUE


I MARKINGLIGHTSETTINGbutton Mark�ngl�ghtsett�ngscreen�sd�splayed,andselect�onofsew�ngreference and

sett�ngofthepos�t�onofmark�ng�rrad�at�on , or .


H

I

A B C

E

D

G

F

− 28 −

(5) Input screen (Cycle sewing mode)

A B C D E F

H

J

I

N

M

L

K



A NEWCREATIONbutton Cyclesew�ngdataNo.newcreat�onscreen �sd�splayedandnewreg�sterofcyclesew�ngdatacanbeperformed.

B COPY button Cyclesew�ngdatacopysourceNo. l�stscreen �sd�splayedandcyclesew�ngdatacanbecop�ed.

C CHARACTER INPUT button Character�nputscreen�sd�splayedandnamecanbe�nputtedtothecyclesew�ngdata.

D TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt, and adjustmentofparallel�smoftheb�ndercanbeperformed.


Whenth�sbutton�sheldpressed,theclamp�sreturned�ntheloweredstateatthet�meofsew�ngend.It�sconven�enttouseatthet�meofadjustmentofmark�ngl�ghtandtr�alsew�ng.

F NEEDLETHREADTRIMMINGbutton Needlethreadtr�mm�ngkn�fecomesdownandtheneedlethreadtr�mm�ng�nmot�onscreen�sd�splayed.

G BOBBIN THREAD TRIMMING button Wh�leth�sbutton�sheldpressed,bobb�nthreadtr�mm�ngkn�feopens.

H CYCLESEWINGDATANO.LISTbutton Cyclesew�ngdataNo.l�stscreen�sd�splayedandthecyclesew�ngdatacanbeselected.

I PATTERN DATA EDIT button Ed�tofpatterndatawh�chhavebeenreg�steredtocyclesew�ngdatacanbeperformed.＊Fortheed�t�ngprocedure,referto“2-(1) Input screen (Independent sewing mode)”.

J PATTERN DATA EDIT button (blank) Whenth�sblankbutton�spressed,thepatternl�stscreentoreg�sterthepatterndatatothecyclesew�ngdata�sd�splayed,and�t�sposs�bletoselectandreg�sterthepatterndata.

K CYCLERETURNbutton Pattern data to be sewn next which is displayed with white emphasis is moved forward by one. In case of first pattern, it moves to the last pattern.

L CYCLEFEEDbutton Pattern data to be sewn next which is displayed with white emphasis is moved backward by one. In case of the last pattern, it moves to the first pattern.

M PATTERN DATA DELETION button Pattern data which is displayed with white emphasis is deleted from register.

N CLAMP FOOT MOVE button Clampfoot�smovedtothefrontortotheback.

G

− 29 −

(6) Sewing screen (Cycle sewing mode)

K

A B C

F

E

J

I

D

G

H


A INTERLINING SUPPLYING button Whenth�sbutton�spressed,�nterl�n�ng�ssuppl�ed.＊Th�s �sd�splayedwhen“W�th”of ,automat�c �nterl�n�ngsupply�ngdev�ce�sset

w�thopt�onalsett�ng.

B TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjustmentofparallel�smoftheb�ndercanbeperformed.


Whenth�sbutton�sheldpressed,theclamp�sreturned�ntheloweredstateatthet�meofsew�ngend.It�sconven�enttouseth�sbuttonatthet�meofadjustmentofmark�ngl�ghtandtr�alsew�ng.

D CYCLEDATAd�splay Allpatterndatathathavebeenreg�steredtothecyclesew�ngdataared�splayed.

E COUNTER CHANGE-OVER button When th�s button �s pressed, d�splay of sew�ng counter and number of pcs. counter �schangedover.Th�sbutton�sd�splayedonlywhenbothsew�ngcounterandnumberofpcs.counterareON.

F COUNTERVALUECHANGEbutton Countervaluewh�ch�sd�splayedatpresent�schanged.

G BOBBIN THREAD (RIGHT) REMAINING AMOUNT

Th�sbuttondetectsl�ghtfrombobb�nand�nformsthatbobb�ngthreadrema�n�ngamount�srunning out. When one stitching completes, the counter value is subtracted, and the counter-upscreen�sd�splayedwhen“0”�sreached.＊This button is displayed only when the reflecting light from bobbin is detected.

H BOBBIN THREAD (LEFT) REMAINING AMOUNT

This button detects reflecting light from bobbin and informs that bobbin thread remaining amount�srunn�ngout.Whenonest�tch�ngcompletes,thecountervalue�ssubtracted,andthe counter-up screen is displayed when “0” is reached.＊This button is displayed only when the reflecting light from bobbin is detected.

I LEFTSCROLLbutton Pattern data to be sewn next is moved forward by one. In case of the first pattern, it moves tothelastpattern.

J RIGHTSCROLLbutton Pattern data to be sewn next is moved backward by one. In case of the last pattern, it moves to the first pattern.

K MARKINGLIGHTSETTINGbutton Mark�ngl�ghtsett�ngscreen�sd�splayed,andselect�onofsew�ngreference

andsett�ngofthepos�t�onofmark�ng�rrad�at�on , and areperformed.


− 30 −

1 Display the counter setting screen.

Press MODE CHANGEOVER key fromthe�nputscreenand

COUNTERSETTINGbutton A�sd�splayedonthescreen.

Press this button and “COUNTER SETTING screen (screen A)” is d�splayed.

3. USING THE COUNTER

(1) Setting procedure of the counter

2 Select the kind of counter. Therearethreek�ndsofcountersw�thth�ssew�ngmach�ne,

sew�ngcounter,numberofpcs.counterandbobb�nthreadrema�n�ngamountadjustmentcounter.

Press sewing counter button B�n“countersett�ngscreen

(screen A)”, and “sewing counter setting screen (screen B)” is d�splayed.Thenthek�ndofcountercanbeset.

[ Sewing counter ]

UP counter Everyt�meonesew�ng�sperformed,theex�st�ngvalue�scounterup. When the existing value is equal to the set value, the count-upscreen�sd�splayed.DOWNcounterEveryt�meonesew�ng�sperformed,theex�st�ngvalue�scounteddown. When the existing value is reached to “0”, the count-up screen�sd�splayed.CounterunusedSew�ngcounter�ssettotheproh�b�t�on.

Sewing counter setting screen (Screen B)

Counter setting screen (Screen A)

B

A

− 31 −

Press NUMBER OF PCS. COUNTER button CIn“Counter

sett�ngscreen(screenA)”,and“numberofpcs.sett�ngscreen(screenC)”�sd�splayed.Thenthek�ndofcountercanbeset.

Number of pcs. counter (Screen C)

C


[ Number of pcs. counter ]

UP counter Every time one of finished products is sewn, the existing value is countedup.＊ Incaseof�ndependentsew�ng:1t�meofsew�ng Incaseofalternatesew�ng:2t�mesofsew�ng Incaseofcyclesew�ng:1t�meofcyclesew�ngThe numberg�ven �n each caseabove �s regardedasoneoffinished products.When the existing value is equal to the set value, the count-up screen�sd�splayed.DOWQNcounterEvery time one of finished products is sewn, the existing value �scounteddown.When theex�st�ngvalue �s reached to “0”, thecount-up screen is displayed.CounterunusedNumberofpcs.counter�ssettotheproh�b�t�on.

− 32 −

3 Changing the target value of the counter

In case of the sew�ng counter, press button D , and �n

caseof thenumberofpcs.counter,pressbutton E,and“

Numerical setting pop-up screen (screen D)” Is d�splayed.Thenthetargetvalueofcountercanbeset.

Here,�nputthetargetvalueofcounter.When“0”�s�nputtedtothetargetvalueofcounter,onlytheex�st�ngvalue�sd�splayeddur�ngsewing and the count-up screen is not displayed.

4 Change the existing value of counter

Incaseofthesew�ngcounter,pressbutton Fand�ncase

of thenumberof pcs. counter, press G, and “ Numer�cal

setting pop-up screen (screen E)” is displayed. Then the existing valueofcountercanbeset.

Here,�nputtheex�st�ngvalueofcounter.

E

D

F

G

Numerical setting pop-up screen (screen D)

Numerical setting pop-up screen (screen E)

− 33 −

(3) Counter value changing procedure during sewing

1 Display the counter value change screen Whenyoudes�retochangethecountervaluedur�ngthesew�ng

work,pressCOUNTERVALUECHANGEbutton Aonthe

sew�ngscreen.Countervaluechangescreen�sd�splayed.

2 Change the counter value

Changethecountervaluew�thTENkeys to Bor▲▼

button C( D).

3 Determine the counter value

Press ENTER button Eandthedata�sdeterm�ned.When

youdes�retoclearthecountervalue,pressCLEARbutton F.

During the sewing work, the count-up condition is reached the count-up screen is displayed and the buzzer sounds. Press CLEAR button A toresetthecounter,andthescreenreturnstothesew�ngscreen.And,count�ngstartsaga�n.

(2) Releasing procedure of count-up

A

E

F

DC

E

A

− 34 −

1 Display the counter setting screen

Press MODE CHANGEOVER key from the �nput screen,

COUNTERSETTINGbutton A�sd�splayedonthescreen..

Press this button and “Counter setting screen (screen A)” is d�splayed.

4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

2 Set the bobbin thread remaining amount adjustment counter to ON.

Press BOBBIN THREAD REMAINING AMOUNT

ADJUSTMENTCOUNTERMOTIONSETTINGbutton B,

and “Bobbin thread remaining amount adjustment counter setting pop-up screen (screen B)” is displayed. Then the bobbin thread rema�n�ngamountadjustmentcountermot�on(ON/OFF)canbeset.


B

A

Bobbin thread remaining amount adjustment value setting screen

(Screen B)

[ Bobbin thread remaining amount detection ]

Bobbin thread remaining amount adjustment counter ON :The counter detects the reflecting light from bobbin and informs that bobb�n thread rema�n�ngamount �s runn�ngout.Every t�meonesew�ng�sperformed,thecountervalue�ssubtractedandthecount-up screen is displayed when the existing value is reached to“0”.Bobbin thread remaining amount adjustment counter OFF :Bobbin thread remaining amount detect ion is set to the proh�b�t�on.

− 35 −

3 Set the bobbin thread remaining amount adjustment value Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT

VALUESETTINGbutton Candthebobb�nthreadrema�n�ng

amount adjustment value setting screen (screen B) is displayed.

C

Here,�nputthebobb�nthreadrema�n�ngamountadjustmentvalue(0to9).

Set the number of times of sewing from detecting run-out of bobbin thread by the sensor to performing the count-up display.

When you desire to lengthen the remaining length bobbin thread :

→ Decrease the number (toward “0”). When you desire to shorten the remaining length of

bobbin thread : → Increase the number (toward 9).


Bobbin thread remaining amount adjustment value setting screen

(Screen B)

− 36 −

Whenthebobb�nthreadrema�n�ngamountcountervaluebecomes“0” at the sewing end, the count-up screen is displayed and the buzzersounds.Replacethebobb�nthreadofthebobb�nwherethebobb�nthreadrema�nsfew.When CLEAR button A �s pressed, the bobb�n threadrema�n�ngamountcountervalue�sresetandthescreenreturnstothesew�ngscreen.

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

＊ Setting of the bobbin thread remaining amount adjustment counter＊

1) Setthebobb�nthreadrema�n�ngamountadjustmentcountertothevalueshown�nthetablebelow.2) Startthesew�ngtoperformregularsew�ng.Incaseoftestsew�ng,adjustthesew�nglengthtothattobe

sewn�ntheactualprocess.3) As you continue sewing, the bobbin thread is gradually reduced and the run-out of bobbin thread is

displayed in the screen when the bobbin sensor detects the reflecting light. 4) Atth�st�me,checkthelengthofbobb�nthreadrema�n�ngonthebobb�nandproperlymod�fythevalueon

thecounter.5) Increas�ngthecountervalueby1w�llshortentherema�n�nglengthofbobb�nthreadbytheamountthat

�sconsumedforonet�meofsew�ng.6) The remaining length of bobbin thread at the time when the indication of run-out of bobbin thread varies

byacerta�nextent.Th�svar�at�ondependsonthetypeofthread,sew�nglengthandthew�nd�ngwayofthread.

Therema�n�nglengthofbobb�nthread�sshown,asagu�de,�nthetablebelow.Correctthecountervalue�naccordancew�thsew�ngcond�t�onsandthel�kesothatthebobb�nthreaddoesnotcompletelyrunoutdur�ngsew�ng.

Thread count Counter value Bobbin thread remaining length for reference (m)

#40 1 0.4to2.6

#50 2 0.2to2.6

#60 2 0.4to2.8

#80 3 0.1to3.0

• The bobbin thread remaining length has to be re-adjusted in the case described below. 1. When the sewing length for the sewing product has been changed. 2. When the thread count of bobbin thread has been changed.

• The value of bobbin thread remaining amount counter is cleared by inputting the value of the bobbin thread remaining amount adjustment counter.

7) Ifthebobb�nhasrunoutofthread,thebobb�nthreadrema�n�ngamountdetect�ngdev�ce�s�ncapableofperform�ng“bobb�nthreadrema�n�ngamountdetect�on”.So,�t�svery�mportanttospec�fyavalueonthebobbin thread remaining amount adjustment counter to allow the device to give the indication of “run-out of bobbin thread” when the sufficient amount of bobbin thread remains.

[ The table shows the counter value when the sewing length is set to 150 mm ]

A

− 37 −

5. CHANGING THE SEWING MODE

1 Display the sewing mode selection screen

Press SEWING MODE CHANGEOVER key A and the

mode change-over screen is displayed.

2 Select the sewing mode Press MODE SELECTION button Bandthe�nd�cat�onofbutton�schanged.

3 Determine the sewing mode.

Press MODE CHANGEOVER key Aand thedata �nputscreenof theselectedsew�ngmode �s

d�splayed.

Independent sewing input screen

Alternate sewing input screen

Cycle sewing input screen

When the independent sew is selected

When the alternate sewing is selected

When the cycle sewing is selected

B

A

− 38 −

1 Display the input screen Whenthe�nputscreenof�ndependentsew�ngmode,alternatesew�ngmodeandcyclesew�ngmode�s

d�splayed,theselect�onofpatterncanbeselected. By customizing the sewing screen, the selection of pattern can be performed from the sewing screen as

well.

2 Call the pattern list screen

Press PATTERN LIST button , or Aandthepatternl�stscreen�sd�splayed.

4 Determine the pattern

WhenENTERbutton C�spressed,thepattern�sselectedandthescreenreturnstothe�nput

screen.

(1) Performing the selection of pattern

6. USING THE SEWING PATTERN

3 Select the pattern Press pattern data you desire to select B.

A AA

B

C

B

C

B

C

− 39 −

(2) Performing the new creation of pattern


d�splayed,thenewcreat�onofpatterncanbeperformed.

2 Call the sewing pattern new creation screen

Press NEW CREATION button , or A , and thepatternnew creat�on screen �s

d�splayed.

3 Input the pattern No.

InputpatternNo. youdes�re tonewly createw�th tenkeys to B. It �s poss�ble to retr�eve

patternNo.wh�chhasnotbeenreg�steredyetw�th▲▼button Cand D.

E

B

DC

4 Determine the pattern No.

WhenENTERbutton E�spressed,thepatternNo.tonewlycreate�sdeterm�nedandthescreen

returnstothe�nputscreen.

A A A

E

B

DC

E

B

DC

− 40 −

(3) Copying the pattern

Thepatternwh�ch has been already reg�stered can be cop�ed to the sew�ng patternwh�ch has notreg�steredyet.Copy�ngofoverwr�t�ngofpattern�sproh�b�ted.So,whenyoudes�retooverwr�te,perform�taftereras�ngthepatternonce.→Fortheeras�ngprocedure,see“^-6. (4) Erasing the pattern”.

1 Display the input screen Whenthe�nputscreenof�ndependentsew�ngmode,alternatesew�ngmodeandthecyclesew�ngmode

�sd�splayed,�t�sposs�bletocopy.

A

2 Call the pattern No. list screen of the copy source

Press PATTERN COPY button , or A, and the copy source pattern l�st screen �s

d�splayed.

When performing copying the pattern No. which has been already registered, copy disapproved error (E401) is displayed.

A

A A

− 41 −

3 Select the pattern of copy source Select the pattern of copy source from PATTERN LIST button B.

Next, press COPY DESTINATION NO.. INPUT button C and thecopydest�nat�on �nput screen

(screen B) is displayed.

Copy destination No. input screen (screen B)

Copy destination No. input screen (screen B)

4 Input the pattern No. of copy destination

Input thepatternNo.of copydest�nat�onw�th tenkeys to B. It �sposs�ble to retr�eve the

pat6ternNo.wh�chhasnotbeenusedyetw�th▲▼buttons( Cand D).

B

C

B

DC

B

DC

B

DC

C

B

C

B

5 Start copying

WhenENTERbutton E �spressed,copy�ngstarts.ThepatternNo.wh�chhasbeencop�ed�s �n

theselect�onstateandreturnstothecopysourcepatternl�stscreen(screenA).

E E E

− 42 −

(4) Erasing the pattern


d�splayed,�t�sposs�bletoerasethepattern.

2 Call the pattern list screen

Press PATTERN LIST button , or A and the pattern No. l�st screen (screenA) �s

d�splayed.

A AA

3 Select the pattern to be erased Selectthepatterntobeerasedfrompatternl�stbuttonB.

Next,pressERASEbutton C and the pattern erase confirmation screen is displayed.

Pattern No. list screen (screen A)

B

C

B

C

B

C

4 Determine the pattern to be erased

Press ENTER button in the pattern erase confirmation screen and the pattern is erased.

WhenCANCELbutton �spressed,thescreenreturnstotheor�g�nalscreenAw�thouteras�ngthe

pattern.

− 43 −

(5) Naming the pattern


d�splayed,�t�sposs�bleto�nputthenametothepatterndata.

2 Call the character input screen

Press CHARACTER INPUT button A and the character input screen (screen B) is displayed.

3 Input the character It�sposs�bleto�nputthecharacterbypress�ngCHARACTERbuttonByoudes�reto�nput.Asmanyas

14charactersofcharacters( to and to )andsymbols( , , , , and

)canbe�nputted.Cursorcanbemovedw�thCURSORLEFTMOVEbutton CandCURSOR

RIGHTMOVEbutton D.Whenyoudes�retoerasethe�nputtedcharacteradjustthecursortothe

pos�t�onofthecharacteryoudes�retoeraseandpressERASEbutton E.

4 End the character input

Press ENTER button F to end the character �nput.After the end, the �nputted character �s

d�splayedattheupperpartofthe�nputscreen.

A AA

Data input screen (screen A)

Character input screen (screen B)

B

E

C D

F

B

E

C D

F

B

E

C D

F

− 44 −

(6) Editing procedure of the cycle sewing data

1 Display the cycle sewing input screen When the �nput screenof cycle sew�ng ode �s d�splayed, �t �s

poss�bletoed�tthecyclesew�ngdata.

Pattern list screen (Screen B)

A

B

C

2 Register the pattern data

Press BLANK button Aandthepatternl�stscreen(screen

B) is displayed. Select the pattern data you desire to register from PATTERN LIST

buttonBandpressENTERbutton C.Then theselected

patterndata�sreg�steredtotheblanksect�on.

When the first pattern data is registered, BLANK button

D�sd�splayed�nthesecondplace.Repeattheoperat�onof2�ncaseofneed.

As many as 6 pattern data can be registered to the cycle sewing data.

Cycle sewing input screen (Screen C)

− 45 −

4 Edit the registered pattern data

Press PATTERN DATA button G youdes�re toed�tand

the pattern data edit screen (screen D) is displayed in pop-up. Referto“^-2-(1) Input screen (Independent sewing mode)”.

Pattern data edit screen (Screen D)

G

3 Erase the registered pattern data

Press ERASE button E and the patterndatawh�ch �s

d�splayedw�thwh�teemphas�s �serased.Selectthepatterndata

you desire to erase with UP/DOWN SCROLL buttons and

Fanderase�t.

Cycle sewing input screen (Screen C)

D

E The pattern data which is displayed with white emphasis is the pattern data to be sewn next. So, move it in accordance with the sewing work.

F

− 46 −

7. CHANGING THE SEWING DATA


d�splayed�t�sposs�bletochangethesw�ngdata. Thesew�ngdatawh�charefrequentlyusedcanbereg�steredtoSEWINGDATASHORTCUTbuttonB

�nthe�nputscreenandbesetd�rectly.Inadd�t�on,thedeta�ledsew�ngdatacanbesetbypress�ng

or A.

(1) Changing procedure of the sewing data

A

1. When changing the sewing data of cycle sewing mode, press PATTERN DATA EDIT button C and it is possible to change.

2. In case of alternate sewing mode, SEWING DATA SHORTCUT button B is not displayed. 3. For SEWING DATA SHORTCUT button B, refer to “^-12. CUSTOMIZING THE DATA INPUT

SCREEN”. 4. For the details of sewing data, refer to “1 Items displayed in the data input screen of ^-7-(2)

Sewing data list”.

B

A

A

B

C

Sewing data list screen (Screen A)

2 Select the sewing data to be changed

Press or Aandthesew�ngdatal�stscreen(screenA)

�sd�splayed.Thenselectthedatayoudes�retochange.

Data items which are not used due to the shape are not displayed. So, be careful.

− 47 −

(2) Sewing data list

1 Items that are displayed in the data input screen

...Itemthat�snotd�splayedduetoothersett�ngstate

No. ItemSetting range

/ Edit unit

Initial value

Motion mode change-overW�th/w�thoutofmot�onofsew�ngmach�nemotor,centerkn�feandcornerkn�fe�sselected.

- - -

ClothfeedmodeClothfeed,sew�ngmach�nethreadtr�mm�ngandcenterkn�femode

Clothfeed,sew�ngmach�nethreadtr�mm�ng

Clothfeed,sew�ngmach�nethreadtr�mm�ng,centerkn�feandcornerkn�femode

Sewing mode change-overSew�ngmode�sselected.＊In case of alternate sewing, flap priority sewing is set with .

- - -

Ls�zesew�ng Left flap sewing

Right flap sewing Flappr�or�tysew�ng

L size settingIncaseofLs�zesew�ng,thesew�nglength�sset.＊It�sposs�bletosetonlywhensett�ngLs�zesew�ng .

18.0to220.0

/0.1mm

150.0mm

Marking light irradiation position change-overSew�ng start �rrad�at�on/sew�ng end �rrad�at�on/center �rrad�at�on �sselected.

- - -

Sew�ngstart�rrad�at�on Sew�ngend�rrad�at�on

Center�rrad�at�on

Flap concealed stitching data (Left sewing start)Position of sewing start of left-hand flap is adjusted.＊It�sposs�bletosetonlywhen is set to flap sewing.

–9.9to9.9/

0.1mm

0.0mm

Flap concealed stitching data (Left sewing end)Position of sewing end of left-hand flap is adjusted.＊It�sposs�bletosetonlywhen is set to flap sewing.

–9.9to9.9/

0.1mm

0.0mm

Flap concealed stitching data (Right sewing start)Position of sewing start of right-hand flap is adjusted.＊It�sposs�bletosetonlywhen is set to flap sewing.

–9.9to9.9/

0.1mm

0.0mm

− 48 −



/ Edit unit

Initial value

Flap concealed stitching data (Right sewing end)Position of sewing end of right-hand flap is adjusted.＊It�sposs�bletosetonlywhen is set to flap sewing.

–9.9to9.9/

0.1mm

0.0mm

Center knife actuating position settingCutt�ngpos�t�onofcenterkn�featsew�ngstart/sew�ngend�sset.

0.0to25.0/

0.1mm

7.0mm

Sew�ngstartcenterkn�fepos�t�on

Sew�ngendcenterkn�fepos�t�on

Corner knife actuating position at sewing startCutt�ngpos�t�onofcornerkn�featsew�ngstart�sset.

–9.9to9.9/

0.1mm

0.0mm

Corner knife actuating position at sewing endCutt�ngpos�t�onofcornerkn�featsew�ngend�sset.

–9.9to9.9/

0.1mm

0.0mm

Marking light settingMark�ng l�ght �rrad�at�onpos�t�on �neachcaseofsew�ngstart �rrad�at�on/sew�ngend�rrad�at�on/center�rrad�at�on�sset.Whensetvalue0.0nmm,thesew�ngpos�t�on �s thesameas themark�ng l�ght �rrad�at�onpos�t�on.Useth�sfunct�onwhen�rrad�at�ngthemark�ngl�ghttothepos�t�onthat�sd�fferentfromthesew�ngpos�t�on.

–100.0to100.0

＊ Sew�ngstart�rrad�at�on:

–80.0to100.0/

0.1mm

0.0mm

Sew�ngstart�rrad�at�on Sew�ngend�rrad�at�on

Center�rrad�at�on

Roller stacker stop/motion change-overStop/mot�onofrollerstacker�sselected.＊It�sd�splayedonlywhen �ssettorollerstackermount�ng.

- - -

Stop Mot�on

Clamp bar stacker stop/motion change-overStop/mot�onofclampbarstacker�sselected.＊It�sd�splayedonlywhen �ssettoclampbarstackermount�ng.

- - -

Stop Mot�on

− 49 −

2 Items that are displayed in the sewing data list screen



/ Edit unit

Initial value

Flap priority sewing selectionFlappr�or�tysew�ngmode�sselected.＊It�sposs�bletosetonlywhenalternatesew�ngmode�sset.

- - -

Flappr�or�tysew�ngproh�b�ted

Flappr�or�tysew�ngmode

Selection of automatic changeover of marking light irradiation position When �ssew�ngstart�rrad�at�onorsew�ngend�rrad�at�on,themark�ng�rrad�at�onpos�t�on�sautomat�callychangedoverafterendofsew�ng.＊Th�sfunct�ondoesnotmoveatthet�meofalternatesew�ngmodeand

cyclesew�ngmode.

- - -

Stop Mot�on

Flap forced stop dataWhen flap sewing end is not detected, the machine stops after sewing as longasthesetlengthfromrearreferencepos�t�on.＊It�sposs�bletosetonlywhen is set to flap sewing.

0.0to10.0/

0.1mm

5.0mm

Lockstitch pitchSew�ngp�tchoflockst�tchsect�on�sset.

2.0to3.4/

0.1mm

2.5mm

Selection of condensation/back tack at sewing startCondensat�on/backtackatsew�ngstart�sselected.

- - -

Condensat�on Back tack

Number of condensation stitches at sewing startNumberofcondensat�onst�tchesatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.

3to19/

1st�tch

5st�tches

Condensation pitch at sewing startCondensat�onsew�ngp�tchatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.

0.5to1.5/

0.1mm

1.0mm

First stitch pitch of condensation sewing at sewing startF�rstst�tchp�tchofcondensat�onsew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onof

condensat�on/backtackdeta�ledsett�ng.

0.1to1.5/

0.1mm

1.0mm

− 50 −



/ Edit unit

Initial value

Second stitch pitch of condensation sewing at sewing startSecondst�tchp�tchofcondensat�onsew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to1.5/

0.1mm

1.0mm

Third stitch pitch of condensation sewing at sewing startTh�rdst�tchp�tchofcondensat�onsew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to1.5/

0.1mm

1.0mm

Number of back tack stitches at sewing startNumberofbacktackst�tchesatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.

1to12/

1st�tch

3st�tches

Back tack pitch at sewing startBack tack sewing pitch at sewing start is set.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.

0.5to3.0/

0.1mm

2.0mm

Back tack tie stitch pitch at sewing startBack tack tie stitch at sewing start is set.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.

–2.0to2.0/

0.1mm

–1.5mm

First stitch pitch of return of back tack at sewing startF�rstst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.＊It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

Second stitch pitch of return of back tack at sewing startSecondst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.＊It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

− 51 −



/ Edit unit

Initial value

Third stitch pitch of return of back tack at sewing startTh�rdst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngstart�sset.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.＊It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

Selection of condensation/back tack at sewing endSelect�onofcondensat�on/backtackatsew�ngend�sperformed.

- - -

Condensat�on Back tack

Back tack pitch at sewing startBack tack sewing pitch at sewing start is set.＊It�sposs�bletosetonlywhen �ssetoselect�onofbacktack.

3to19/

1st�tch

5st�tches

Condensation pitch at sewing endCondensat�onsew�ngp�tchatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.

0.5to1.5/

0.1mm

1.0mm

The last stitch pitch of condensationThelastst�tchp�tchofcondensat�onsew�ngatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on/

backtackdeta�ledsett�ng.

0.1to1.5/

0.1mm

1.0mm

Pitch of one stitch before the last stitch of condensationPitch of one stitch before the last stitch of condensation sewing at sewing end�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on/


0.1to1.5/

0.1mm

1.0mm

Pitch of two stitches before the last stitch of condensationPitch of two stitches before the last stitch of condensation sewing at sew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on.＊It�sposs�bletosetonlywhen �ssettoselect�onofcondensat�on/


0.1to1.5/

0.1mm

1.0mm

Number of back tack stitches at sewing endNumberofbacktackst�tchesatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.

1to12/

1st�tch

3st�tches

− 52 −



/ Edit unit

Initial value

Back tack pitch at sewing endBack tack sewing pitch at sewing end is set.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.

0.5to3.0/

0.1mm

2.0mm

First stitch pitch of return of back tack at sewing endF�rstst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.＊ It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

Second stitch pitch of return of back tack sewing at sewing endSecondst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.＊ It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

Third stitch pitch of return of back tack sewing at sewing endTh�rdst�tchp�tchofreturnsect�onofbacktacksew�ngatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.＊ It�sposs�bletosetonlywhen �ssettoselect�onof


0.1to3.0/

0.1mm

2.0mm

The last stitch pitch of back tack at sewing endThelastst�tchp�tchofbacktackatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.

–2.0to2.0/

0.1mm

–1.5mm

Compensation of back tack return at sewing endCompensat�onvalueofbacktackreturnatsew�ngend�sset.＊It�sposs�bletosetonlywhen �ssettoselect�onofbacktack.＊It�sposs�bletosetonlywhen compensatesw�thpatterndata.

–2.0to2.0/

0.1mm

1.0mm

Stacking positionAftermov�ngclampfootasfarasthesetd�stancefromthepos�t�onofcorner knife, stacker is actuated. (+ : rear side, - : front side)＊Rangeofactuat�ngamount�sl�m�tedbythepos�t�onofclampfootat

thet�meofsew�ngend.＊Use clampbarstackeror rollerstacker.Inadd�t�on,

�t�sposs�bletosetonlywhen rollerstackermot�onsett�ngorclampbarstackermot�onsett�ng�sperformed.

0to500mm/

1mm

0mm

− 53 −



/ Edit unit

Initial value

Stacker timer 1Roller rotat�on t�me �s set. When mater�al sensor has detected w�thoutmater�albeforesett�ngt�me,rotat�onstops.＊ rollerstackeropt�on�susedand�t�sposs�bletosetonlywhen

rollerstackermot�on�sset.

0.0to9.9/

0.0sec.

1.0sec.

Jump feed speed up to the position of sewing startJumpfeedspeeduptothepos�t�onofsew�ngstart�sset.

3to8/1

5

Jump feed speed up to the position of corner knifeJumpfeedspeeduptothepos�t�onofcornerkn�fe�sset.

3to6/1

5

Dart stretcher device stop/motion change-overStop/mot�onofdartstretcherdev�ce�sselected.＊It�sposs�bletosetonlywhen dartstretcheropt�on�sused.

- - -

Stop Mot�on

Automatic interlining supplying device stop/motion change-overStop/mot�onofautomat�c�nterl�n�ngsupply�ngdev�ce�sselected.＊It�sposs�bletosetonlywhen automat�c�nterl�n�ngsupply�ng

opt�on�sused.＊Regard�ngthe�nterl�n�ngsupply�ng,whenthepattern�snotused,be

carefulnottomakethe�nterl�n�ngcomeoutfromthetopsurfaceofthetable.Whenus�ngnext,pressoncethefeed�ngbuttononthepanelandperformthefeed�ngmot�ontocut.

- - -

Stop Mot�on

Flap lengthLength of flap is set.It �s poss�ble to set only when automat�c �nterl�n�ng supply�ngdev�ce �s selected to mot�on and sew�ng mode changeover �sselected to flap sewing.＊Th�ssett�ng�ssettodeterm�nethe�nterl�n�ngfeed�nglengthof

automat�c�nterl�n�ngsupply�ngdev�ce.Sew�nglength�sdeterm�nedbythe detection of flap sensor.

37.0to300.0

/0.1mm

150.0mm

Sewing speed under the high-speed modeNumberofrevolut�onsatlockst�tchsect�on�sset.＊It�sposs�bletosetonlywhen sew�ngspeedsett�ngselect�on�s

settopatterndataselect�on.

1000to3000

/100rpm

2500rpm

− 54 −


/ Edit unit

Initial value

Sewing speed under the low-speed modeNumberofrevolut�onsatcondensat�onandbacktacksew�ngsect�ons.�sset.＊It�sl�m�tedby sewing speed under the high-speed mode.＊It�sposs�bletosetonlywhen sew�ngspeedsett�ngselect�on

�ssettotheselect�onofpatterndata.

1000to2500

/100rpm

1500rpm


− 55 −

(1) Changing procedure of the memory switch data

8. CHANGING THE MEMORY SWITCH DATA

1 Display the memory switch data list screen

Press MODE CHANGE-OVER key andthememorysw�tch

button A �s d�splayed. When th�s button �s pressed, the

memorysw�tchdatal�st(screenA)�sd�splayed.

2 Select the memory switch button you desire to change

Press UP/DOWN SCROLL button or B and select

DATAITEMbuttonCyoudes�retochange.

A

C

B

Memory switch data list screen (Screen A)

− 56 −

(2) Memory switch data list

1 Level 1 Memorysw�tchdata(level1)arethemot�ondatathatthesew�ngmach�nehas�ncommonandthedata

thatoperateonallsew�ngpatterns�ncommon.

...Itemthat�snotd�splayedduetoothersett�ngstate.


/ Edit unit

Initial value

Change-over of the position of clamp foot after sewing endPosition of clamp foot after sewing end is selected from Stop at front end/Returntomed�um/Clampreturn/Stopatrearend.

- - -

Stopatfrontend Returntomed�um

Clampreturn Stopatrearend

Front end motion start waiting timeWa�t�ngt�meuptothestartoffrontendmot�onofclampfoot�sset.＊It�sposs�bletosetonlywhen �ssettothestopatfrontend.

0.00to9.99

/0.01sec.

3.00sec.

Number of times of feeding of automatic interlining supplying at sewing startNumberoft�mesoffeed�ngofautomat�c�nterl�n�ngsupply�ngdev�ceatsew�ngstart�sset.＊It�sposs�bletosetonlywhen automat�c�nterl�n�ng

supply�ngopt�on�sused.

2to9/1

3

Feeding length of automatic interlining supplying at sewing endFeed�nglengthofautomat�c�nterl�n�ngsupply�ngdev�ceatsew�ngend�sset.＊It�sposs�bletosetonlywhen automat�c�nterl�n�ngsupply�ng

dev�ce�sused.

0to99.9/

0.1mm

0mm

Thread trimming timingThreadtr�mm�ngt�m�ngaftersew�ng�sselectedfromStandard/Med�um/Longestandlengthofthreadatsew�ngend�sadjusted.

- - -

Standard0 Med�um1

Longest2

＊When and z�pperdev�cesaremountedandsett�ng�s“0”,needlethreadmaynotbetr�mmed.

Stacker timer 2Wa�t�ngt�mefromthestartofclampmot�ontoholdmater�alonthestackerbasetoreleasethemater�alpresser�sset.＊It�sposs�bletosetonlywhen clampbarstackeropt�on�s

used.

0.00to9.99

/0.01sec.

0.70sec.

− 57 −



/ Edit unit

Initial value

Stacker timer 3Mot�ont�meofmater�alsweep�ngbar�sset.＊It�sposs�bletosetonlywhen clampbarstackeropt�on�s

used.

0.00to9.99

/0.01sec.

0.70sec.

Stacker timer 4T�metoadvancet�m�ngtoreleasethesew�ngproductbyl�ft�ngclampfoot�sset.Whenclamp�ngashortsew�ngproduct,theamounttodropbytare�sadjusted.＊It�sposs�bletosetonlywhen clampbarstackeropt�on�s

used.

0.00to9.99

/0.01sec.

0.00sec.

Sewing speed under the high-speed modeNumberofrevolut�onsoflockst�tchsect�on�sset.＊It�sposs�bletosetonlywhen sew�ngspeedsett�ng

select�on�ssettomemorysw�tch.

1000to3000

/100rpm

2500rpm

Sewing speed under the low-speed modeNumberofrevolut�onsofcondensat�onandbacktacksew�ngsect�ons�sset.＊ It�sl�m�tedby sewing speed under the high-speed mode.＊ It�sposs�bletosetonlywhen sew�ngspeedsett�ng

select�on�ssettomemorysw�tch.

1000to2500

/100rpm

1500rpm

Soft start, 1st stitchNumber of revolutions of first stitch at sewing start is limited.

500to2500

/100rpm

500rpm

Soft start, second stitchNumberofrevolut�onsofsecondst�tchatsew�ngstart�sl�m�ted.

500to2500

/100rpm

700rpm

Soft start, third stitchNumberofrevolut�onsofth�rdst�tchatsew�ngstart�sl�m�ted.

500to2500

/100rpm

1000rpm

Return speed of clamp footReturnspeedofclampfoot�sset.

3to7/1

7

− 58 −


/ Edit unit

Initial value

Thread breakage detectionW�th/w�thoutthreadbreakagedetect�on�sselected.

- - -

W�ththreadbreakagedetect�on

W�thoutthreadbreakagedetect�on

Flap presser motion modeMotion order of flap presser is selected.

- - -

Fromr�ght Fromleft

R�ght/Leftatthesamet�me

Side where flap is put

＊Whenr�ghtandleftares�multaneouslyactuatedw�thcustom�z�ngofpedalsett�ng,th�sparameter�sneglectedandther�ghtandleftares�multaneouslyactuated.

Clamp foot down order change-overLower�ngorderofclampfoot�sselected.

- - -

Fromr�ght Fromleft

R�ght/leftatthesamet�me

＊Whenr�ghtandleftares�multaneouslyactuatedw�thcustom�z�ngofpedalsett�ng,th�sparameter�sneglectedandther�ghtandleftares�multaneouslyactuated.

Folding plate motion mode“Return/Noreturn”offold�ngplatewhencornerkn�feprojects�sselected.

- - -

Return Noreturn

Binder pressure reduction rise prohibitionPressure reduction rise of the binder at the time of jump feed is proh�b�ted.

- - -

Pressure reduct�onr�se�sproh�b�ted

Pressure reduct�onr�se

Standing pedal continuous depressing timer effective/ineffective change-overEffect�ve/�neffect�veof stand�ngpedalcont�nuousdepress�ngt�mer�sselected.＊It�sposs�bletosetonlywhen one-shot pedal is set.

- - -

Ineffect�ve Effect�ve


− 59 −


/ Edit unit

Initial value

Standing pedal continuous depressing timerWhen performing sewing product setting work with the standing pedal depressed, the time interval when the respective devices operate in order is set.＊ It is possible to set only when one-shot pedal is set.

0.1 to 2.0 /

0.1 sec.

0.5 sec.

Condensation/back tack detailed settingDetailed setting “Perform/Not perform” of pitch of condensation/back tack section is selected.

- - -

Perform Not perform

Flap stopper positionIn case of flap sewing, sewing start irradiation position of marking light (distance from needle)is set＊ Setting is only the irradiation position of marking light. Actual sewing

position is the flap end position detected by the flap sensor.

80.0 to 280.0 / 0.1mm

80.0mm

Number of stitches of grease-upNumber of stitches of sewing machine motion after replenishing grease is indicated.＊ When pressing CLEAR button, number of stitches is cleared to “0”.

Be sure to clear after replenishing grease.

- - - - - -

Language selectionLanguage to be indicated in the panel is selected.

- - - No selection

English English

Japanese Chinese

. . . Item that is not displayed due to other setting state.

− 60 −

2 Level 2 Memorysw�tchdata(level1)arethemot�ondatathatthesew�ngmach�nehas�ncommonandthedata

thatoperateonallsew�ngpatterns�ncommon.Thedataareforthema�ntenancepersonnelandposs�bletoed�tbypress�ngthemodesw�tchaslongas6seconds.


/ Edit unit

Initial value

Marking light mountingMounting/Non-mounting of marking light is selected. When “Non mount�ng”�sselected,mark�ngl�ghtdoesnotwork.

- - -

Nonmount�ng Mount�ng

Sewing position selectionModethatsurelyendssew�ngatrearreferencepos�t�on,modethatsurelystartssew�ngfromfrontreferencepos�t�onortheconvent�onalmot�onmodethatchangessew�ngpos�t�onaccord�ngtothesett�ngof

�sselected.＊Frontreferencepos�t�on:80mmfromneedle Rearreferencepos�t�on:300mmfromneedle

(Longtype:330mm)

- - -

Convent�onalmot�onmode

Sew�ngpos�t�onfixed mode (Rear reference)

Sew�ngpos�t�onfixed mode (Front reference)

Setting of solenoid valve for corner knife separate driveMount�ng/nonmount�ngofsoleno�dvalveforcornerkn�feseparatedr�ve�sset.

- - -

Nonmount�ng Mount�ng

Pedal operation mode change-overModetobeusedforfootpedal�sset.

- - -

7-step pedal mode 1-shot pedal mode

Excess rate of center knife cuttingExcessrate�ntermsofthespeedofrevolut�onofcenterkn�fecanbeset.

100to500

/1%

350%

Setting of intermittent feed prohibitionPerform/not perform intermittent feed sewing is selected.＊Whenperform�ng�nterm�ttentsew�ng,themax.sew�ngspeedof

sew�ngmach�ne�sl�m�ted1,500rpm.

- - -

Perform �nterm�ttentfeedsew�ng

Notperform�nterm�ttentfeedsew�ng

− 61 −


/ Edit unit

Initial value

Change-overofflapconcealedstitchingdataeditreferenceMaking the flap concealed stitching data that is set from panel the compensation value from the flap detecting end or the distance from detect�ngsensortosew�ngstart�sselected.

- - -

Flapdetect�ngendcompensat�on

Sensorcompensat�on

L size data range enlargementEnlarging/not enlarging L size data range to max. 220 mm + 15 mm �sset.Incaseof longtypevampfootselect�on,thes�ze�senlarged to 20 mm + 50 mm.＊Whenperform�ngsew�nglongerthan250mmw�thlongtypeclamp

foot,cornerkn�fedoesnotwork.

- - -

Notenlarg�ng Enlarg�ng

Selection of sewing speed of sewing machine settingIt�sselectedthate�thermemorysw�tchorpatterndataperformssett�ngofsew�ngspeedofsew�ngmach�ne.

- - -

Memorysw�tch Pattern data

SelectionofreflectingtapecheckmodeON/OFF of reflecting tape check mode is set.＊WhenON�sset,theclampfoot�sautomat�callycomesloweredw�th

the first clamp foot advance motion after turning ON the power and deterioration check of reflecting tape is performed.

Clamp foot is automatically lowered. Be sure to use this function only�ncaseofsh�mtype.

- - -

OFF ON

Selection of back tack return at sewing end compensation settingIt�sselectedthate�thermemorysw�tchorpatterndataperformssett�ngofbacktackreturnatsew�ngendcompensat�on.

- - -

Memorysw�tch Pattern data

Back tack return at sewing end compensationBack tack return at sewing end compensation is set.＊It�sposs�bletosetonlywhen �ssettothememorysw�tch

select�on.

−2.0 to 2.0/

0.1mm

0.0mm

Selection of mode change-over button display in the pattern list screenMode change-over button is displayed in the pattern list screen and dataofd�fferentmodecanbeselected.

- - -

Non-display D�splay

− 62 −


/ Edit unit

Initial value

Feeding length after sewing endless zipperAdjustthelengthsoastoeas�lyperformz�ppercut.＊ It�sposs�bletosetonlywhen endlessz�pperdev�ce�s

mounted.

0to100/

1mm

50mm

Cycle sewing coupling functionOdd-numbered pattern can be coupled to even-numbered pattern and asmanyas12stepscanbesewn.Onlycomb�nat�onof1and2,3and4,5and6,7and8,9and10,11and12,13and14,15and16,17and18,and19and20canbecoupled.

- - -

Coupl�ngfunct�onOFF

Coupl�ngfunct�onON

Clamp foot motor origin compensationOr�g�nofclampfootmotor�scompensated.

−10.0 to 10.0

/0.1mm

0.0mm

Corner knife motor origin compensationOr�g�nofcornerkn�femotor�scompensated.

−5.0 to 5.0/

0.1mm

0.0mm

Marking light origin compensation (just under)Or�g�nofmark�ngl�ghtmotor�scompensated.Or�g�n�s�nthestatethat�t�rrad�atesl�ghtjustunderandlocatedatthepos�t�onof230mmfromneedle.

−500 to 500

/1pulse

0pulse

Marking light origin compensation (needle side)Position of needle side from origin of marking light motor is compensated.L�ght�rrad�at�onpos�t�on�s80mmfromneedle.

−500 to 500

/1pulse

0pulse

Marking light origin compensation (operator side)Position of operator side from origin of marking light motor is compensated.L�ght�rrad�at�onpos�t�on�s380mmfromneedle.

−500 to 500

/1pulse

0pulse

Back tack motor origin compensationOr�g�nofbacktackmotor�scompensated.

−30 to 30/

1pulse

0pulse


− 63 −

9. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

1 Display the optional setting list screen.

Keep press�ng MODE CHANGEOVER key for 6 seconds

and OPTIONAL SETTING button A �s d�splayed on the

screen. Press this button and the optional setting list screen (screen A) is

d�splayed.

2 Select the optional setting you desire to changed.

Press UP/DOWN SCROLL button or B, and select

DATAITEMbuttonCyoudes�retochange.

C B

A

Optional setting list screen (Screen A)

− 64 −

(2) Optional setting listBy setting the optional mounted state, it is possible to perform the respective optional operations.


/ Edit unit

Initial value

Clamp bar stacker mounting/not mounting is set - - -

Notmount�ngNotmount�ng Mount�ng

Roller stacker mounting/not mounting is set. - - -


Dart stretcher mounting/not mounting is set.＊When us�ng long type clamp foot dart stretcher does not

work.

- - -

Notmount�ng

Notmount�ng Mount�ng

Vacuum device mounting/not mounting is set. - - -


Automatic interlining supplying device mounting/not mounting is set.＊When us�ng long type clamp foot, automat�c �nterl�n�ng

supply�ngdev�cedoesnotwork.

- - -

Notmount�ng


Long type selectionIt�ssetwhenus�nglongtypeclampfoot.

- - -

Standard:Standardclampmount�ng,Sew�ngs�ze220mm

Long:Longclampmount�ng,Sew�ngs�ze250mm

Endless zipper device mounting/not mounting is set＊Whenus�ng long type clamp foot, endless z�pper dev�ce

doesnotwork.

- - -

Notmount�ng


Ready-made zipper device mounting/not mounting is set.＊When us�ng long type clamp foot, ready-made zipper

dev�cedoesnotwork.

- - -

Notmount�ng


− 65 −

(1) Changing procedure of the device setting

10. CHANGING THE DEVICE SETTING

1 Display the device setting list screen

Keep press�ng MODECHANGEOVER key for 6 seconds,

andDEVICESETTINGbutton A�sd�splayed.

Press this button and the device setting list screen is displayed.

2 Select the device setting you desire to change SelectDATAITEMbuttonByoudes�retochange.

(2) Device setting list

By setting the type of device, it is possible to operate according to the type.

B

A


/ Edit unit

Initial value

Gauge sizeGauges�zeofsew�ngmach�ne�sset.＊When longtypeclampfoot�smounted,therange�s

enlargedto22to32mm.＊Cornerkn�femot�on�schangedaccord�ngtothesetvalueofgauge

s�ze.

8to20(22to32)

/2mm

10mm

− 66 −

(1) Method to select and use the customized data

11. CUSTOMIZING THE PEDAL OPERATION

1 Display the pedal customizing screen

Press MODE CHANGEOVER key and PEDAL

CUSTOMIZINGbutton A�sd�splayedonthescreen.

Press this button and the pedal customizing screen (screen A) is d�splayed.

2 Select from buttonB 5 k�nds of pedal operat�on that arereg�steredas custom�zed.At th�s t�me, the contents of selectedpedaloperat�ondataared�splayedatC.

3 When SCREENEND button D �s pressed, the selected

pedaloperat�ondata�sdeterm�nedandthescreenreturnstotheor�g�nalscreen.

B

A

Operation functions of “Binder down”, “Flap presser down”, etc. in terms of the number of the respective depress�ngstepsofthepedalcanbeopt�onallyreg�stered�naccordancew�ththeus�ngcond�t�ons.Inadd�t�on,thecustom�zedpedaloperat�ondatacanhaveasmanyas5k�nds.Selectandusethem.

C

D

Pedal customizing screen (Screen A)

− 67 −

(2) Customizing the pedal operation data

1 Press button A, and setwhether to make the clamp foot

recedeornotw�ththepedaldepressedtothereversestep.

C

Display Description

Tomakeclampfootrecede

Nottomakeclampfootrecede

Display Description

Toactuate

Nottoactuate

A

D

Pedal motion function setting screen (Screen A)

4 Press button D, and the pedalmot�on funct�on sett�ng

screen (screenA) �s d�splayed.Then the mot�on funct�on to bereg�steredtothenumberoftherespect�vepedalstepscanbeset.

Display Description

Tolock

Nottolock

2 Press button B, and setwhether or not the �nterl�n�ng

presseractuatew�ththepedaldepressedtothereversestep.

3 Press button Candsetwhetherornottolocktherespect�ve

pedal operations of first to seventh steps. In caseof “lock”, evenwhen the pedal �s released, the mot�on

statebypedaloperat�on�sheldunlessthepedal�sdepressedtothereversesteporresetofpedal�sperformed.

B

− 68 −

5 Funct�ons below can be reg�stered from f�rst step �n order.Funct�ons that can be reg�stered are �n the state of button as

, and d�splayed �n order.When thebutton �s pressed, the

colorchangesandthefunct�on�sreg�stered.Thenumberofpedal

steps�sadvancedw�th▲▼button E.Whenthenumberof

pedalsteps�sreturnedw�th F,�tbecomesthestatebefore

one.

＊ It�sposs�bletoclearandreg�sterthenumberofpedalsteps.

＊ When the funct�on �s determ�nedw�thout reg�ster�ng MACHINESTART , knee sw�tch start �s

appl�ed.＊ Whetherornottheclampfootcomesdownfromr�ghtorleft�sdeterm�nedby clampfootlower�ng

order change-over. When right and left are set to the same time, even if the independent motion is set in th�sscreen,ther�ghtandtheleftactuateatthesamet�me.

＊ Whether or not the flap presser comes down from r�ght or left �s determ�ned by flap presserlowering order change-over.

Whenr�ghtandleftaresettothesamet�me,evenIf the�ndependentmot�on�sset �nth�sscreen,ther�ghtandtheleftactuateatthesamet�me.

Display Description Display Description

Dartstretcher(opt�onal) Binder down

Vacuumsuct�on Flappresserones�dedown

Clampfootones�dedown Flappresserrema�n�ngs�dedown

Clampfootrema�n�ngs�dedown Mach�nestart

G

Whenfunct�onsarereg�stereduptothelast,ENTERbutton

G is displayed. Press it to determine the registered data.

F

E

− 69 −

12. CUSTOMIZING THE DATA INPUT SCREENButtons displayed in the data input screen can be customized in accordance with the customers’ using cond�t�ons.

1 Display the customizing screen of the input screen

Keeppress�ngMODECHANGEOVERkey forthree

seconds,andCUSTOMIZEbutton A�sd�splayedonthe

screen. Whenth�sbutton�spressed,thecustom�z�ngscreenofthe�nput

screen�sd�splayed.

2 Select the conditions of buttons Every t�me the buttons fromB toL are pressed, d�splay/non

d�splayof thebuttonscanbechangedover.Custom�zeandusethebuttons�naccordancew�ththecustomers’us�ngcond�t�ons.

(1) Customizing procedure

G

I

H

E

D

C

B

J LK

F

A

Symbol Display Non display Description Initial state

B Pattern list button D�splay

C Flapconcealedst�tch�ngdata(Leftsew�ngstart)

D�splay

D Centerkn�femot�onpos�t�onsett�ng D�splay

E Flapconcealedst�tch�ngdata(Leftsew�ngend)

D�splay

F Sewing mode change-over D�splay

G Corner kn�fe mot�on pos�t�on at sew�ngstart

D�splay

H Ls�zesett�ng D�splay

I Corner kn�fe mot�on pos�t�on at sew�ngend

D�splay

J Stacker stop/motion change-over D�splay

K Motion mode change-over D�splay

L Mark�ngl�ghtsett�ng D�splay

− 70 −

a. Lockst�tchp�tchy

b. Condensat�on/backtackatsew�ngstartselect�on

c. Condensat�on/backtackatsew�ngendselect�on

d. Dart stretcher stop/motion change-over

3 Register the sewing data to SEWING DATA CUSTOMIZING button

Upto4sew�ngdatacanbereg�steredtoSEWINGDATACUSTOMIZEbuttonsM.

Reg�sterandusethesew�ngdatathatarefrequentlyused. Whenpress�ngCUSTOMIZINGbuttonMyoudes�retoreg�ster,

thesew�ngdatal�st(screenA)�sd�splayed.

4 Select the sewing data to be registered Selectthesew�ngdatayoudes�retoreg�sterw�thSEWINGDATA

buttonN. Whentheselectedbutton�spressedtw�ce,theselect�on�s

released.

Thedatabelowhavebeenreg�stered�norderfromtheleftatthet�meofyourpurchase.

N

M

Sewing data list screen(Screen A)

O

5 Register the data to the customizing button

WhenENTERbutton O�spressed,reg�stertothe

custom�z�ngbuttonends,andthescreenreturnstothecustom�z�ngscreenofthe�nputscreen.Thereg�steredsew�ngdata�sd�splayedonCUSTOMIZINGbuttonM.

− 71 −

13. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using cond�t�ons.

1 Display the customizing screen of the sewing screen


secondsandSEWINGSCREENCUSTOMIZINGbutton A

�sd�splayedonthescreen. Press this button and the customizing screen of sewing screen is

d�splayed.

2 Set the conditions of buttons Everyt�methebuttonsfromBtoLarepressed,buttond�splay/

nond�splaycanbechangedover.Custom�zeandusethebuttons�naccordancew�ththecustomers’us�ngcond�t�ons.

(1) Customizing procedure

G

I

H

E

D

C

B

J LK

F

A

Symbol Display Non display Description Initial state

B Pattern list button Nond�splay

C Flapconcealedst�tch�ngdata(Leftsew�ngstart)

Nond�splay

D Centerkn�femot�onpos�t�onsett�ng Nond�splay

E Flap concealed st�tch�ng data (Leftsew�ngend)

Nond�splay

F Sewing mode change-over Nond�splay

G Corner kn�fe mot�on pos�t �on atsew�ngstart

Nond�splay

H Ls�zesett�ng Nond�splay

I Corner kn�fe mot�on pos�t �on atsew�ngend

Nond�splay

J Stacker stop/motion change-over Nond�splay

K Motion mode change-over Nond�splay

L Mark�ngl�ghtsett�ng D�splay

− 72 −

3 Register the pattern to the direct button Forthed�rectpattern,upto5ofthepatterndataof �ndependent

sew�ngcanbereg�steredtobuttonM. Reg�sterandusethepatterndatathatarefrequentlyused. Press DIRECT PATTERN button Myoudes�retoreg�sterandthe

patternl�stscreen(screenA)�sd�splayed. Select the pattern you desire to register with PATTERN LIST

buttonN.

N

M

Pattern list screen (Screen A)

O

WhenENTERbutton O �s pressed, reg�ster to thed�rect

buttonendsandthescreenreturnstothecustom�z�ngscreenofthesew�ngscreen.

Pattern No. that has been registered is displayed on the direct button.

When the selected button is pressed twice, the selection is released.

The direct buttons have not been registered at the time of your purchase.

− 73 −

14. USING THE INFORMATION

Therearethreefunct�onsbelow,�nthe�nformat�onfunct�on.

A Maintenance inspection information Oil replacement (grease-up) time, needle replacement time,

clean�ng t�me, etc. are spec�f�ed, and when the spec�f�edt�mehaspassed,thewarn�ngnot�cecanbeperformed.

See“^-14-(1) Observing the maintenance inspection information”.

B Production control information By means of function to display target production and

actualproduct�on,thetargetach�ev�ngconsc�ousnessofal�neoragroup�senhancedandalsotheprogresscanbeconfirmed in one glance.

See“^-14-(3) Observing the production control information”and“^-14-(4) Performing setting of the production control information”.

C Operation measurement information Informat�on on mach�ne operat�ng s�tuat�on,mach�ne

operat�ng rate, p�tch t�me, mach�ne t�me, and mach�nespeedcanbed�splayed.

See“^-14-(5) Observing the operation measurement information”.

1 Display the information screen

Press INFORMATION key A of the sw�tch seat sect�on

�n the �nput screen and the �nformat�on screen (screenA) �sd�splayed.

Information screen (screen A)

CA

B

A

− 74 −

(1) Observing the maintenance inspection information

1 Display the maintenance information screen Press MAINTENANCE INSPECTION INFORMATION SCREEN

DISPLAY button Aofthe�nformat�onscreen.

Three �tems of the �nformat�on below are d�splayed �n thema�ntenance�nspect�on�nformat�onscreen.

2 Perform CLEAR of the remaining time up to the replacement Press ITEM button B you des�re to clear and the replacement

t�meclearscreen�sd�splayed.

Press CLEAR button E,and the rema�n�ng t�meup to the

replacement�scleared.

IntervalB to �nform the �nspect�onand rema�n�ng t�meC up toreplacementared�splayed�ntherespect�ve�tembuttonsD.

Also,therema�n�ngt�meuptothereplacementcanbecleared.

• Needlereplacement(1,000st�tches):

• Clean�ngt�me(hour):

• O�lreplacementt�me(hour):

A

B

E

CD

− 75 −

(2) Releasing procedure of the warning

When the specified inspection time is reached, the warning screen �sd�splayed.Incaseofclear�ngthe�nspect�ont�me,pressCLEARbutton A. The inspection time is cleared and the pop-up is

closed. If not, press CANCEL button B and close the pop-

up. Every t�me one sew�ng �s completed, the warn�ng screen �sd�splayedunt�lthe�nspect�ont�me�scleared.

Warn�ngNos.oftherespect�ve�temsareasfollows.

•Needlereplacement:A201•Clean�ngt�me:A202•O�lreplacementt�me:A203

3 Display the threading diagram

Press THREADING button Ed�splayed�nthema�ntenance

�nspect�on �nformat�on screen and the needle thread thread�ngscreen�sd�splayed.

Seewhenperform�ngthread�ng.

E

B

A

− 76 −

(3) Observing the production control information

It �sposs�ble todes�gnate thestart,,d�splay thenumberofp�ecesofproduct�on from thestart to theex�st�ngt�me,d�splay thenumberofp�ecesofproduct�on target,etc. �n theproduct�oncontrolscreen.Therearetwok�ndsofd�splaywaysfortheproduct�oncontrolscreen.

1 Display the production control screen

Press PRODUCTION CONTROL SCREEN DISPLAY button

A �n the �nformat�on screen.The product�on control screen �sd�splayed.

[ In case of displaying from the information screen ]

Theproduct�oncontrolscreen�sd�splayed.

A: Ex�st�ngtargetvalue Number of p�eces of the target of sewn products at the

presentt�me�sautomat�callyd�splayed.

B: Actualresultsvalue Number of p�eces of the sewn products �s automat�cally

d�splayed.

C: F�naltargetvalue Numberof p�ecesof the f�nal target of sewnproducts �s

d�splayed.

D : Pitch time T�me(second)requ�redforoneprocess�sd�splayed.

E: Numberoft�mesofthreadtr�mm�ng Numberoft�mesofthreadtr�mm�ngperprocess�sd�splayed.

A

Refer to “^-14-(4) Performing setting of the production control information”, and input C number of pieces, D time (unit : second) and E number of times.

A

B

C

D

E

− 77 −

[ In case of displaying from the sewing screen ]

1 Display the sewing screen

Press READY key A �n the �nput screen and the sew�ng


Thecontentsofd�splayandthefunct�onsarecommonto“Incaseofd�splay�ngfromthe�nformat�onscreen”.

2 Display the production control screen

Press INFORMATION key B �nthesew�ngscreenandthe

product�oncontrolscreen�sd�splayed.

B

A

− 78 −

(4) Performing setting of the production control information

1 Display the production control screen Referto“^-14-(3) Observing the production control

information”andd�splaytheproduct�oncontrolscreen.

2 Inputthefinaltargetvalue F�rst,�nputthenumberofp�ecesofthetargetofproduct�on�nthe

processtowh�chsew�ng�sperformedfromnowon.

When FINALTARGET VALUE button A of �tem1 �s

pressed, the final target value input screen is displayed. Input the value you desire with ten keys or UP/DOWN buttons.

Afterthe�nput,pressENTERbutton D.

3 Input the pitch time Next,�nputthep�tcht�merequ�redforoneprocess.

When PITCH TIME button Bof �tem1 �spressed, the

p�tcht�me�nputscreen�sd�splayed. Input the value you desire with ten keys or UP/DOWN buttons.

Afterthe�nput,pressENTERbutton E.

A

B

C

4 Input the number of times of thread trimming Next,�nputthenumberoft�mesofthreadtr�mm�ngperprocess. When NUMBER OF TIMES OF THREAD TRIMMING button

Cof �tem1 �spressed, thenumberof t�mesof thread

tr�mm�ng�nputscreen�sd�splayed. Input the value you desire with ten keys or UP/DOWN buttons.

Afterthe�nput,pressENTERbutton F.

＊ When the �nput value �s “0”, count of the number of t�mes ofthreadtr�mm�ng�snotperformed.Useth�sfunct�onbyconnect�ngtheexternalsw�tch.

D

E

F

− 79 −

6 Stop the count D�splay the product�on control screen referr�ng to “^-14-(3)

Observing the production control information”.

When the count is being performed, STOP button J �s

displayed. When STOP button J �s pressed, the count �s

stopped.

Afterthestop,STARTbutton I�sd�splayedatthepos�t�on

of STOP button. When continuing the count, press START button

I aga�n.The counted value �s not cleared unt�l CLEAR

button K�spressed.

7 Clear the counted value Whenclear�ngthecountedvalue,setthecounttothestopstate

andpressCLEARbutton L.

Thevaluetobecleared�sthepresenttargetvalueMandactualresultsvalueN.

＊ CLEARbutton�sd�splayedonly�ncaseofstopstate.

5 Start the count of number of pieces of production

Press START button Iandthecountofnumberofp�eces

ofproduct�on�sstarted.

K

I

L

O

M

N

WhenCLEARbutton L is pressed, the clear confirmation


WhenCLEARbutton O is pressed in the clear confirmation

screen,thecountedvalue�scleared.

J

− 80 −

(5) Observing the operation measurement information

1 Display the operation measurement screen Press OPERATION MEASUREMENT SCREEN DISPLAY button

A �n the �nformat�on screen.The operat�on measurement

screen(screenA)�sd�splayed.

Informat�ononthefollow�ng5�tems�sd�splayed�ntheoperat�onmeasurementscreen.

A: Th�s �temautomat�callyd�splays theoperat�on rate from thet�meofstart�ngthemeasurement.

B: Th�s �tem automat�cally d�splays the mean mach�ne speedfromthet�meofstart�ngthemeasurement.

C: Th�s�temautomat�callyd�splaysthemeanp�tcht�mefromthet�meofstart�ngthemeasurement.

D: Th�s�temautomat�callyd�splaysthemeanmach�net�mefromthet�meofstart�ngthemeasurement.

E: Th�s�temd�splaysthenumberoft�mesofthreadtr�mm�ngperprocess.

2 Input the number of times of thread trimming Next,�nputthenumberoft�mesofthreadtr�mm�ngperprocess. Press NUMBER OF TIMES OF THREAD TRIMMING button

E and the number of t�mes of thread tr�mm�ng �nput

screen�sd�splayed. Input the value you desire with ten keys or UP/DOWN buttons.

Afterthe�nput,pressENTERbutton B.

＊ When the �nput value �s “0”, count of the number of t�mesof thread tr�mm�ng �s not performed.Use th�s funct�on byconnect�ngtheexternalsw�tch.

B

Operation measurement screen (Screen A)

A

C

B

D

E

A

− 81 −

5 Clear the counted value Whenclear�ngthecountedvalue,setthecounttothestopstate

andpressCLEARbutton F.

＊ CLEARbutton�sd�splayedonly�ncaseofstopstate.

WhenCLEARbutton F is pressed, the clear confirmation


WhenCLEARbutton G is pressed in the clear confirmation

screen,thecountedvalue�scleared.

3 Start the measurement

Press START button C,andthemeasurementofeachdata

�sstarted.

4 Stop the count D�splay theoperat�onmeasurement screen referr�ng to Items1

and2 of“^-14-(5) Observing the operation measurement information”.

When the measurement is being performed, STOP button

D is displayed. When STOP button D �s pressed, the

measurement �sstopped. C �sd�splayedat thepos�t�onof

STOP button. In case of continuing the measurement, press again

STARTbutton C.Themeasuredvalue �snotclearedunt�l

CLEARbutton E�spressed.

G

F

D

E

C

− 82 −

15. USING THE COMMUNICATION FUNCTIONCommun�cat�onfunct�oncandownloadthesew�ngdatacreatedw�thothersew�ngmach�ne.Inadd�t�on,the function can upload the aforementioned data to the media or personal computer. Media and RS-232Cportarepreparedasthemed�umtocommun�cate.

＊ However, SU-1 (data server utility) is necessary to perform download/upload from the personal computer.

(1) Handling possible data

(2) Folder structure of media

×××:F�leNo.

Data name Extension Description of data

Sew�ngdata APW ××× .EPD Sew�ng data created by the sew�ngmachine exclusive for APW

Media drive APW895

APW××× .EPD

APW××× .EPD

APW××× .EPD

− 83 −

(3) Performing communication by using the media

1) Inserting direction of the media

1 Turnthelabels�deoftheCompactFlash(TM)toth�ss�de(placethenotchoftheedgetotherear.)and�nsertthepartthathasasmallhole�ntothepanel.

Media

1. If the inserting direction of the media is wrong, panel and media may be damaged. 2. Do not insert anything other than CompactFlash(TM). 3. IP-310 is adaptable to CompactFlash(TM) of 2GB or less. 4. IP-310 is adaptable to the format FAT16 of CompactFlash(TM). It is not adaptable to FAT32. 5. Be sure to use the CompactFlash(TM) formatted with IP-310. For formatting procedure of

CompactFlash(TM), see “^-16 PERFORMING FORMATTING OF THE MEDIA”.

1 Holdthepanelbyhand,openthecover,andpressthemed�aremov�nglever.Themed�a�sejected.

If the lever is strongly pressed, the media protrudes and falls. As a result, it may be damaged.

2 Drawoutthemed�aas�t�s,andremov�ng�scompleted.

Cautions when using the CompactFlash(TM) :• Do not wet it or touch it with wet hands. Fire or electric shock may be caused.• Do not bend it or apply strong force or shock to it.• Never perform disassembling or remodeling of it.• Do not make the contact part of it come in contact with the metal. Data may disappear.• Avoid storing or using it at the places below.

Place of high temperature and humidity / Place of dew condensation / Place of much waste and dust / Place where static electricity or electrical noise is apt to occur

2 After setting the media, close the cover. By closing the cover it is possible to access. Ifthemed�aandthecovercome�ncontactw�theachother,andthecoverfa�lstoclose,makesureofthe

mattersbelow. •Med�a�ssecurelypushedtotherear? •Insert�ngd�rect�onofthemed�a�sproper?

2) Removing procedure of the media

− 84 −

(4) Take-in of the data

1 Display the communication screen

WhenCOMMUNICATIONkey ofsw�tchseatsect�on�s

pressed�nthe�nputscreen,thecommun�cat�onscreen(screenA)�sd�splayed.

2 Select the communication procedure Therearefourcommun�cat�onproceduresasdescr�bedbelow.

AWr�t�ngdatafrommed�atopanel BWr�t�ngdatafrompersonalcomputer(server)topanel CWr�t�ngdatafrompaneltomed�a DWr�t�ngdatafrompaneltopersonalcomputer(server)

Selectthebuttonofcommun�cat�onprocedureyoudes�re.

3 Select the data No.

When E is pressed, the writing file selection screen is

d�splayed. Input the file No. of the data you desire to write. For the file No.,

input APW×××. Of the file name and the numerals of the part ××× of EPD. Designation of the pattern No. of writing destination can beperformed�nthesameway.Whenthewr�t�ngdest�nat�on�sthepanel,patternNos.wh�chhavenotbeenreg�steredared�splayed.

4 Determine the data No.

WhenENTERbutton F�spressed,thedataNo.select�on

screen�sclosedandthescreenreturnstothecommun�cat�onscreen(screenA).

5 Start communication

WhenCOMMUNICATIONSTARTbutton G�spressed,the

datacommun�cat�onstarts. Thedur�ngcommun�cat�on�sd�splayeddur�ngcommun�cat�on

andthescreenreturnstothecommun�cat�onscreenaftertheendofcommun�cat�on.

Do not open the cover during reading the data. Data may not be read in.

B

F

D

A

C

E

Communication screen (screen A)

G

− 85 −

(5) Take-in of plural data together

1 Displaythewritingfileselectionscreen

Press PLURAL SELECTION button AandthedataNo.

pluralselect�onscreen�sd�splayed.

No.99 and after of the media cannot perform the plural selection.

2 Perform the selection of data No. List of the file No. of the existing data is displayed. Press FILE

No.buttonsByoudes�retowr�te.It�sposs�bletoreversethe

select�onstateofthebuttonw�thREVERSEbutton C.

3 Determine the data No.

WhenENTERbutton D�spressed,thedataNo.plural

select�onscreen�sclosedandtheselect�onofdataends.

4 Start the communication

Press COMMUNICSATION START button Eandthedata

commun�cat�onstarts.

It is possible for the sewing data to select plural data to be written and write all together. Pattern No. of wr�t�ngdest�nat�on�sthesameNo.oftheselecteddataNo.

A

C

D

E

B

− 86 −

DataNo.dur�ngcommun�cat�on, totalnumberofwr�t�ngdataandnumber of data that have f�n�shed the data commun�cat�on ared�splayed�nthedur�ngcommun�cat�onscreen.

＊ Whenperform�ngwr�t�ngtothepatternNo.thatalreadyex�sts,the overwriting confirmation screen is displayed before writing. Whenperform�ngoverwr�t�ng,pressENTERbutton F.

Whenperform�ngoverwr�t�ngtoallw�thoutd�splay�ngtheoverwriting confirmation screen, press OVERWRITING button

G�nallcases.

G F

− 87 −

16. PERFORMING FORMATTING OF THE MEDIAWhen re-formatting the media, be sure to perform it with IP-310. The media that have been formatted with the personal computer cannot be read with IP-310.

1 Display the media format screen


secondsandMEDIAFORMATbutton A�sd�splayedonthe

screen.Whenth�sbutton�spressed,themed�aformatscreen�sd�splayed.

2 Start formatting of the media Setthemed�ayoudes�retoformattothemed�aslot,press

ENTERbutton Bafterclos�ngthecoverandformatt�ng

starts. Storethenecessarydata�nthemed�atoothermed�abefore

formatt�ng.Whenformatt�ng�sperformed,the�ns�dedataareerased.

B

A

− 88 −

&. MAINTENANCE

1. INSPECTIONBe sure to periodically execute the maintenance and inspection to keep the performance of this mach�ne.Be sure to periodically execute the work since machine trouble may be caused unless the maintenance and�nspect�onareperformed.

(1) Maintenance and inspection of the pneumatic device

• Discharge the drain of filter every day. Press the drain exhaust button located at the

bottom of filter to exhaust the drain.

Drain exhaust button

(2) Maintenance and inspection related to the sewing machine

• Whendustadherestothesmallplacesofthemach�nesuchasclampfootorthel�ke,normaloperat�on�sdisturbed. Be sure to perform cleaning before the work. In addition, be sure to clean the thread waste in thehookcoveronceaweek.

• Checkthesharpnessofcenterkn�feandcornerkn�febeforethework,andtrytoreplace�t�ngoodt�me.• Forthe lubr�cat�onof thesew�ngmach�ne,besuretousethedes�gnatedo�lJUKIMACHINEOILNo.1

(MDFRX1600C0).• Periodically replace the thread guide felt. (Refer to “%-1-(3) How to pass the needle thread”).

CAUTION : To prevent accidents caused by abrupt start of the sewing machine, do not place hand(s), foot, face or tools on the machine moving part.

CAUTION : To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF the power.

− 89 −

(3) With regard to the waste oil of the hook oil

Turnandremovetheo�lcan,anddra�nthewasteo�l when the waste o�l gathered �n approx�matelyhalf of o�l can1 located on the mach�ne bedcover.

(4) With regard to the cleaning of the hook shaft base

Periodically clean the waste cloth or the like gathered in the hook oil cover.

• Cleanthe�ns�deofhooko�lcover4.

• Ra�sethemach�neheadandremoveo�lcover2afterloosen�ngsetscrews3(5places).



1

3

4

2

− 90 −

2. MARKING LIGHT

(1) Marking light for sewing reference settingThel�ghtofmark�ngl�ghtonthefronts�deobservedfromtheoperators�de�susedforlong�tud�nall�nereference setting (fixed) Aandthat�ntherears�de�susedforlaterall�nereferencesett�ng(mov�ngaccord�ngtothesew�ngtype)B.

(2) Adjusting the marking light irradiation position

A

Press button A �n the �nput screen and the mark�ng l�ght sett�ngscreen �s d�splayed.Then the �rrad�at�on pos�t�on of mark�ng l�ghtcanbeadjusted.

Laterall�ne�rrad�at�onpos�t�onofmark�ngl�ght�sdeterm�nedbythesew�ng type, and the �rrad�at�on pos�t�on �s automat�cally movedbyB change-over of sewing start irradiation/sewing end �rrad�at�on/center�rrad�at�on”and“ Ls�zesett�ng”.When thecompensat�onvalueofC �s0.0mm, themark�ng l�ght�rrad�atesthesew�ngpos�t�on.

A

CB

Whenyoudes�re tomove themark�ng l�ght �rrad�at�onpos�t�on �ntermsofthesew�ngpos�t�on,seteachcompensat�onvalueofCforuse.

:Sew�ngstart�rrad�at�onpos�t�oncompensat�on :Sew�ngend�rrad�at�onpos�t�oncompensat�on :Center�rrad�at�onpos�t�oncompensat�on

80 mm

Needle

220 mm

B

B

A

Movable range

WARNING : 1. If the laser light directly enters the eye, eyesight trouble may be caused. Do not look into the laser inlet/outlet.2. Never perform installing/removing of the marking lamp with the power turning ON. In addition, do not use the light other than marking.

• Use installing hole D on the bottom side up to gauge size 8 to 16 mm. In case of 18 mm or more, use installing hole C on the top side.

• After changing the top or the bottom installing position, be sure to perform the adjustment of marking light motor origin.

C

D

− 91 −

3. REPLENISHING GREASE TO THE DESIGNATED PLACE＊ When “Grease-up warning E220” or “Grease-up error E221” is displayed, or when the machine has

beenusedforoneyear,besuretoperformreplen�sh�ngofgrease.

When turning ON the power after the sewing machine has operated up to 40 million stitches, “grease-up warn�ngE220”�nform�ngofthet�meofgreasereplen�shment�sd�splayedonthepanel.Whenpress�ngRESETbutton toleavetheerrorscreen,themach�necancont�nueoperat�ng.However,theerrorhasnotbeenreleasedandtheerror�sd�splayedeveryt�methepower�sturnedON.Afterperform�ngreplen�shment of greasewh�ch �s expla�ned later, call “Memory sw�tch U245” and set the numberofst�tchesofoperat�onto“0”w�thCLEARbutton .

When the machine has been continuously used up to 40 million stitches, “grease-up error E221” is d�splayedonthepanel.Inth�scase,evenwhenRESETbutton �spressedandtheerrorscreen�sreleased, the sewing after that cannot be performed. Be sure to call “Memory switch U245” and set the numberofst�tchesofto“0”w�thCLEARbutton afterperform�ngreplen�shmentofgreasewh�ch�sexpla�nedlater.

1. “Grease-up warning E220” and “Grease-up error E221” are displayed again unless memory switch U245 is cleared to “0” after replenishing grease.

2. Be sure to use the grease tube (Part No. : 40006323) supplied with the machine as accessories for replenishing grease to the designated place which is explained later. If any grease other than the designated one is replenished, Component breakage will be caused.

(1) Place to keep greaseGreasetube�sattachedtothe�ns�deofs�deplateA.

Do not return grease tube (Part No. : 40006323) after use to its home place and keep it with care.


A

− 92 −

(2) Grease-up procedure

1 Remove four setscrews1 and take out faceplate2.

2 Replen�shment of grease to the center kn�fesect�on

• Apply grease to both planesof gu�des3, kn�febarmetal,upper4,andkn�febarmetal,lower6.

• Kn�fe bar5 moves upand down bymov�ngcyl�nderjo�nt7upanddown�nthestatethata�r�snotsuppl�ed.Applygrease to themetalsoasto infiltrate the inside.

1

2

3

4

5

6

7

3 Replen�shment of grease to the needle barsect�on

Apply grease to thread take-up lever 8,needlebaruppersect�on9,needlebarlowersect�on!0,needlebar!1andneedlebar!2.

8 9

!0

!2

!1

− 93 −

4 Remove the rubbercapandapplynewgreaseto the �ns�de of the hole after remov�ng oldgrease adhered to the �ns�de of holeA.Thencovertheholew�ththerubbercap.

A

− 94 −

4. CONSUMABLE REPLACEMENT COMPONENTS

Thecomponentsbelowaretheconsumableones.Periodically replace them.

• Thread guide felt (Part No. : 40034444)The partwhere threadpasses �s wornout androughmot�onofthread�sapttooccurunless�t �sper�od�callyreplaced.

• Center knife (Part No. : 40026155)• Corner knife (Part Nos. : 1660730 and 16607400)Sharpness �s deter�oratedand sew�ng qual�ty �sinfluenced unless it is periodically replaced.

Center knife

Thread guide felt

Corner knife

•Reflectingtape(PartNo.:40039942)Accuracy of detection of flap is deteriorated and sewing quality is influenced unless it is periodically replaced.

• Garment body clamp rubber (Part No. : 40034825)• Flap presser rubber (Part No. : 40034826)Pressing of material is deteriorated and sewing qual�ty �s �nfluenced unless �t �s per�od�callyreplaced.

Garment body clamp rubber

Reflectingtape

Flap presser rubber

• Dart stretcher presser rubber (Part No. : 40034733)Pressing of material is deteriorated and sewing qual�ty �s �nfluenced unless �t �s per�od�callyreplaced.

Dart stretcher presser rubber

− 95 −

5. TILTING THE MACHINE

1 Removesew�ngtables1and2.

Pin hole, front

1

2

Pin, rear

Plate spring

2 Turntheb�nderun�t. L�ftb�nder3 �nthed�rect�onA,supportsect�on

B by hand and turn the whole binder in the d�rect�onC.

Binder is locked with ball plunger. Turn it rather strongly in the direction of C to release the lock.

3 Release machine fixing hinge. Pressing section A , releasemach�ne f�x�ng

h�nge4,andremoveh�ngehook5.

CA

B

3

5

4A

CAUTION : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewingmachine.Whentilting/raisingthemachine,becarefulnottoallowyourhands,fingersoranyother part of your body to be caught in the related parts.

− 96 −

4 Turnthesew�ngmach�ne.• Holdthebottoms�deofthemach�nearmandl�ft

thewholesew�ngmach�ne�nthed�rect�onA.• Lift the sewing machine fixing plate in the

direction B, put the point of the sewing machine fixing plate to the hole of the machine bed, and fix thesew�ngmach�ne.(RefertoA.)

5 When return�ng the sew�ng mach�ne, set thesew�ngmach�nebyrevers�ngtheprocedure.

1

A

B

A

Be sure to perform the work with two persons.

− 97 −

6. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT

(1) Replacing procedure between double-welt and single-welt

• Fine adjustment of double-welt type1 Move the pos�t�on of garment body clamp to

outside (direction B) on the panel.

2 It is possible to perform the fine adjustment of the pos�t�on of garment body w�th adjustmentknob for double-welt A.

Move �t clockw�se to outs�de (d�rect�onA) andcounterclockwise to inside (direction B).

3 Move the pos�t�on of garment body clamp toinside (direction A) on the panel and confirm the pos�t�on.

A



A BB

1,3

2

(2) Fine adjustment of the position of garment body clamp

1 TurnONthepowerandadvancetheclampfoot.

2 Press button Atod�splaythetypeofweltsett�ngscreen.

3 WhenbuttonB�spressed,theleftgarmentbodyclampoperatesbetween �ns�de andouts�de alternately.When buttonC �spressed, the r�ghtgarmentbodyclampoperatesbetween �ns�deandouts�dealternately.

Select thepos�t�on of left and r�ght garment body clamps Inaccordancew�ththesew�ngtype.

Inadd�t�on,pressbuttonsBandCtooperatethegarmentbodyclamp between inside and outside at the time of fine adjustment ofthepos�t�onofgarmentbodyclampswh�ch�sexpla�nedlater.

A

CB


− 98 −

(3) Replacing the binder1 Turn leverA counterclockw�se w�th the b�nder

l�fted as shown �n F�g. 1, and removewelt�ngpatch scale for double-welt (single-welt) (asm.).

• Fine adjustment of single-welt type1 Move the pos�t�on of garment body clamp to

�ns�de(d�rect�onA)onthepanel.

2 It is possible to perform the fine adjustment of the position with adjustment knob for single-welt B.

Move �t clockw�se to �ns�de (d�rect�onA) andcounterclockw�setoouts�de.

3 Move the pos�t�on of garment body clamp tooutside (direction B) on the panel and confirm thepos�t�on.

Fig. 1

2 Set welting patch scale for double-welt (single-welt) (asm.) and fix it with lever A.

When fixing the welting patch scale for double-welt (single-welt) (asm.), perform fixinginthestatethatplaneB comes in contact with plane C.

A

B

C

B

1,3

2

A



A BB

− 99 −

7. ADJUSTING THE CORNER KNIFE

1 Releasetoggleclamp1.

2 Holdsect�onAanddrawoutthedrawer �nthed�rect�onofthearrow.

Draw it out. until it goes no further.

60°

The angle of inclination of the corner knife of this model of machine has been factory-adjusted to approximately 60° at the time of delivery so that the blade tip of the knife does not easily come in contact with the rising part of the welting patch.

1

4

A

3 Adjustmentprocedure

[ Adjusting the cutting length of knife ]1) Turneccentr�c pin3 in the direction of the arrow mark Y with a flat-

bladescrewdr�verorthel�keandloosenthekn�fe.2) T�ltthekn�feandadjustthecutt�nglength.3) Turneccentr�c pin3 in the direction of the arrow mark X with a flat-

blade screwdriver or the like and fix the knife.

4 After the adjustment, return the drawer to its home position and fix it with toggle clamp 1.

When returning the drawer, return corner knife on the moving side 4 to the initial position.

Knife base AKnife base B

2

XX

YY

3

Knifefixingplate

[ Adjusting the open angle of knife ]

Direction of rotation to loosen left/right knives is different from each other.

CAUTION : 1. Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.2.Donottouchyourfingersorhandstothebladesectionofknife.soastopreventfatalaccidents.3. Perform the adjustment work by the maintenance engineers who are familiar with the sewing

machine and trained for the safety so as to prevent accidents caused by unfamiliarity or wrong adjustment.

1) Loosenangleadjustmentscrews2,adjustkn�febases A and B, and fix the screws.

− 100 −

8. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS

1 Adjust the pos�t �ons of both r�ght and leftsensors for detecting flaps to outside of 5 mm fromtheneedleentry,andthesew�ngd�rect�on(long�tud�nal d�rect�on) of both r�ght and leftsensors to the pos�t�on of 37 mm from theneedleentrytotheoperators�de.

4 Adjust the lateral d �rect �on of sensor fordetecting right flap 4byloosen�ngsetscrews5andmov�ngthesensor�nthelaterald�rect�on.

5 Adjust the sew�ng d�rect �on of sensor fordetect�ng r�ght flap4 by loosen�ng screws6 andmov�ng the sensor �n the long�tud�nald�rect�on.

After the adjustment, be sure to perform trial sewing and adjust the flap sewing position with the panel.

Rightflapsensor light

2 Adjust the lateral d �rect �on of sensor fordetecting left flap 1byloosen�ngscrews2andmov�ngthesensor�nthelaterald�rect�on.

3 Adjust the sew�ng d�rect �on of sensor fordetecting left flap 1byloosen�ngscrews3andmov�ngthesensor�nthelong�tud�nald�rect�on.

Leftflapsensor light

Needle entry

Needle entry

37mm

5mm

5mm

2

1

3

65

4

− 101 −

9. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE

1) Thebobb�nthreadrema�n�ngamountdetect�ngfunct�onfa�lstoworkevenwhenthebobb�nthreadhasrunout.

1 Thebobb�nthreadrema�n�ngamountadjust�ngcounterhasbeen�mproperlyset.

2 Thestartpos�t�onofbobb�nw�n�ng�sdefect�ve.

3 The sensor ampl�f�er fa�ls to turnON/OFF becauseof the sta�nedlens.

4 Sensorun�t�nstall�ngpos�t�on.

5 Thebobb�nused�snottheexclus�veoneforthebobb�nthreadrema�n�ngamountdetect�ngdev�ce.

6 Thebobb�ncaseused�snottheexclus�veoneforthebobb�nthreadrema�n�ngamountdetect�ngdev�ce.

7 Thebobb�nw�nderfa�lstow�ndthebobb�nun�formly.

8 The sensor cable connect �onfa�lure.

○ Check the specified data on the bobbin thread remaining adjusting counter “BO8”.

If the value of “BO8” is excessive, bobbin threadw�llrunoutbeforebobb�nthreadremaining amount detection count-up occurs.

Referto“^-4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER”.

○ Startw�nd�ngabobb�nfromtherecessdes�gnated.

○ Checkwhetherthesoleno�dvalveforthebobb�nthreadrema�n�ngamountdetect�ngdev�ceoperatesnormally.

○ w�pecleanthelenssurfaceoftheopt�calfiber unit.

○ Checkthatthespotofsensorl�ght�rrad�atesthe position of reflecting tape of bobbin.

○ Usetheexclus�vebobb�nforthebobb�nthreadrema�n�ngamountdetect�ngdev�ce.

○ Usetheexclus�vebobb�ncaseforthebobb�nthreadrema�n�ngamountdetect�ngdev�ce.

○ Properly adjust the bobbin winder.

○ CheckhowthesensorscaleandMAINc�rcu�tboardareconnected.

Phenomenon Cause Corrective measure

− 102 −

10. HOW TO ADJUST THE FOOT PEDAL

Thefootpedalofth�sdev�ce�ssodes�gnedthatananalogtypepedalsensordetectsthedepress�ngdepthofthefootpedalandthedetectedvoltagevalue�stakenastheoperat�onstepofthepedal.However,thevoltagevalueofthepedalsensorchangesw�thalapseoft�me.Asaresult,thedepress�ngdepthofthefootpedalcanfa�ltomatchtheoperat�onstepofthepedal.Inth�scase,adjustthefootpedalasdescr�bedbelow.In addition, the adjustment value of the pedal is stored in memory of EEP-ROM of MAIN circuit board. If thec�rcu�tboard�sreplaced,adjustthefootpedaltak�ngthesameprocedure.

1 Display the pedal customizing screen

Keep pressing MODE CHANGE-OVER key forthree

seconds and PEDAL CUSTOMIZING button Ad�splayed

onthescreenchangesthecolorfromgreentol�ghtblue. Press this button and the pedal customizing screen of

ma�ntenancepersonnellevel�sd�splayed.

A

Thepedalhas7steps�nthed�rect�onAandonestep in the direction B. Perform the panel setting in the respective steps.

A

B

− 103 −

2 When FOOT PEDAL ADJUSTMENT button B�spressed,thefootpedaladjustmentscreen�sd�splayedandthenumberofsteps�ntermsofthedepress�ngdepthofthefootpedal�sset.

3 Pedal sensor voltage value in the present pedal depressing state �sd�splayed�ntherangeof0to99�nthevolumebar�nd�cat�onC.

First, press PEDAL DEPRESSED TO REVERSE STEP INPUT buttonDw�ththefootpedaldepressedtothereversestep.Voltagevalueofth�st�me�s�nputtedtoE.Next,pressFREEINPUT button Fw�ththefootpedalfree.Voltagevalueofth�st�me�s�nputtedtoG.Us�ngthesameprocedure,performsett�ngof first to seventh steps of the foot pedal, and input the voltage valueoftherespect�vepedalpos�t�onstobuttons E,GandH.

Set the voltage value so as to increase as the number of steps of the foot pedal increases.In addition, when directly pressing button E, G or H, the ten key input screen is displayed, and it is possible to directly input numerals.

B

H

C

G

E

F

D

− 104 −

11. ERROR CODE LIST

Error code Description of error How to recover

E001 Initialization of EEPROM of MAIN CPU TurnOFFthepower.

E007 Machine-lockMa�nshaftofthesew�ngmach�nedoesnotrotateduetosometrouble.

TurnOFFthepower.

E010 Pattern No. errorPattern No. designated with ten-key is not registered when patternNo.�sselected.

Possible to re-start after reset.

E011 External media not insertedMed�a�snot�nserted.


E012 Read errorDatareadfrommed�acannotbeperformed.


E013 Write errorDatawr�tefrommed�acannotbeperformed.


E015 Format errorFormatt�ngofmed�acannotbeperformed.


E016 External media capacity overCapac�tyofmed�a�sshort.


E022 File No. errorDesignated file is not in server or media.


E027 Read errorDatareadfromservercannotbeperformed.


− 105 −


E028 Write errorDatawr�tefromservercannotbeperformed.


E029 Lid of media slot is open. Possible to re-start after reset.

E030 Needle bar upper position failureNeedle bar is out of needle UP position.


E031 Air pressure dropA�rpressure�slow.


E050 Stop switchWhenstopsw�tch�spressed.


E052 Thread breakage detection errorWhenthreadbreakage�sdetected.


A201 Needle replacing time warningWhennumberofst�tchesofoperat�on�sreachedtonumberofst�tchesofneedlereplacementthat�ssetfromthepanel.


A202 Cleaning time warningWhenoperat�ont�meofthesew�ngmach�ne�sreachedtotheclean�ngt�methat�ssetfromthepanel.


A203 Oil replacement time warningWhenoperat�ont�meofthesew�ngmach�ne�sreachedtotheo�lreplacementt�methat�ssetfromthepanel.


E220 Grease-up warningWhennumberofst�tchesofoperat�on�sreachedto40m�ll�onst�tches.


E221 Grease-up errorWhennumberofst�tchesofoperat�on�sreachedto48m�ll�onst�tches,asew�ng�mposs�blestateoccurs.＊Afterapply�nggrease,�t�sposs�bletoreleasewhenclear�ng

memorysw�tch Number of stitches of grease-up.

Possible to re-startafterrest.

− 106 −


E303 Semilunar plate sensor errorDetect�onofupperdeadpo�ntofthesew�ngmach�necannotbeperformed.

TurnOFFthepower.

E366 Center knife does not lower. Possible to re-startafterrest.

E367 Corner knife cannot be entered. Possible to re-startafterrest.

E368 Zipper has run out. Possible to re-startafterrest.

E369 Roller stacker lower end sensor does not detect. Possible to re-startafterrest.

E370 Roller stacker lower end sensor is gone past. Possible to re-startafterrest.

E371 Clamp bar stacker material presser sensor is gone past. Possible to re-startafterrest.

E372 Clamp bar stacker material sweeper origin sensor is gone past.

Possible to re-startafterrest.

E373 Reflectingtapeonright-handsideisdeteriorated. Possible to re-startafterrest.

E374 Reflectingtapeonleftt-handsideisdeteriorated. Possible to re-startafterrest.

E376 Pedal continuous depressing error Possible to re-startafterrest.

− 107 −


E377 Center knife upper detection sensor cannot detect. Possible to re-startafterrest.

E378 Clamp bar stacker open detection Possible to re-start after reset.

E379 Roller stacker lift sensor cannot detect. Possible to re-start after reset.

E380 Flap sensor cannot receive light Possible to re-start after reset.

E381 Flap rear end cannot be detected (forced stop).Error�sd�splayedafterendofsew�ng.


E382 Flap dust detection error Possible to re-start after reset.

E383 Flap front end cannot be detected. Possible to re-start after reset.

E386 Cornerknifefixingsidebottomdetectionerror Possible to re-start after reset.

E387 Cornerknifefixingsidetopdetectionerror Possible to re-start after reset.

E388 Corner knife moving side bottom detection error Possible to re-start after reset.

E389 Corner knife moving side top detection error Possible to re-start after reset.

− 108 −


E390 Material sensor errorMater�alrema�nsafterendofstackeroperat�on.

Automat�crecoverybysensor�nput

E391 ST material presser lift detection error Automat�crecoverybysensor�nput

E392 ST material sweeper origin detection error Automat�crecoverybysensor�nput

E393 Binder bottom detection error Automat�crecoverybysensor�nput

E394 Binder top detection error Automat�crecoverybysensor�nput

E398 Corner knife drawer detection error Possible to re-start after reset.

E399 Binder open detection error Possible to re-start after reset.

E401 Copy disapprovedWhentry�ngtoperformoverwr�t�ngcopyonthepatternNo.wh�chhasbeenalreadyreg�stered

Possible to recoverw�thCANCELbutton

E402 Erasing disapprovedWhentry�ngtodeletethepatternused�nthecyclesew�ng


E403 New creation disapprovedWhenthereg�steredpattern�sselectedtothenewcreat�onpatternNo.


E404 Data of designated No. does not exist.Whendataofdes�gnatedNo.doesnotex�st�nmed�aorserver


− 109 −


E435

- - -

Erasing disapprovedWhentry�ngtoerasepatternreg�steredtod�rectpattern.


E484 Out of input range errorWhen numeral that is set with ten-key exceeds the setting range


E485 Zipper attaching data cannot be sewn. Possible to re-start after reset.

E486 Data other than zipper attaching data cannot be sewn. Possible to re-start after reset.

E489 Combinationdataotherthanright/leftflapsewingissetatthetimeofflapprioritysettingofalternatesewingmode.


E490 It is not possible to feed up to corner knife position.When flap is put on this side in case of the long type


E491 Corner knife length is too short.Whenkn�fecannotbeentereds�ncethe�ntervalofcornerkn�fe�sshort.


E492 L size length is too short.Whensew�ngcannotbeperformeds�ncethe�nputtedLs�zelength�stooshort


E493 L size length is too long.Whensew�ngcannotbeperformeds�ncethe�nputtedLs�zelength�stoolong.


E494 Center knife length errorWhencenterkn�felength�ssmallerthankn�fes�zeof6.7mm


E495 Length at sewing start/sewing end overWhensew�nglength�sshorterthanthetotaloflengthofeachcondensat�on(backtack)atsew�ngstartandsew�ngend


− 110 −


E496 Condensation at sewing end length overWhen condensation pitch X number of stitches exceeds 15.0 mm


E497 Back tack at sewing end length overWhen back tack pitch X number of stitches exceeds 6.0 mm


E498 Condensation at sewing start length overWhen condensation pitch X number of stitches exceeds 15.0 mm


E499 Back tack at sewing end length overWhen back tack pitch X number of stitches exceeds 6.0 mm


E702 CPU runaway detectionWhen program abnormality has occurred in CPU

TurnOFFthepower.

E703 Panel is connected to the sewing machine which is not supposed (Machine type error)Whenthemach�netypebetweenpanelandsew�ngmach�ne�sd�fferent�nthe�n�t�alcommun�cat�on


E704 Inconsistency of system versionWhensystemsoftwarevers�on�s�ncons�stent�nthe�n�t�alcommun�cat�on

TurnOFFthepower.

E730 Main shaft motor is defective or lacking for phases.Whenencoderofsew�ngmach�nemotor�sabnormal

TurnOFFthepower.

E731 Main motor hole sensor is defective or position sensor is defective.Whenholesensorofsew�ngmach�nemotororpos�t�onsensor�sdefect�ve

TurnOFFthepower.

E733 Reverse rotation of main shaft motorWhenthesew�ngmach�nemotorrotates�nthereversed�rect�on

TurnOFFthepower.

E802 Power momentary cut detectionWhen�nputpower�smomentar�lycut

TurnOFFthepower.

− 111 −


E811 Overvoltage of power errorWhen input power is more than the specified value

TurnOFFthepower.

E813 Low voltage of power errorWhen input power is less than the specified value

TurnOFFthepower.

E901 Main shaft motor IPM abnormalityWhenSERVOCONTTROLc�rcu�tboard�sabnormal

TurnOFFthepower.

E903 Stepping motor power (50V) abnormalityWhenstepp�ngmotorpowerofSERVOCONTROLc�rcu�tboardfluctuates more than ± 15%

TurnOFFthepower.

E904 Solenoid power (33V) abnormalityWhensoleno�dpowerofSERVOCONTROLc�rcu�tboardfluctuates more than ± 15%

TurnOFFthepower.

E905 Heat sink temperature for SERVO CONTROL circuit board abnormalityTurnONthepoweraga�naftertak�ngt�me.

TurnOFFthepower.

E915 Communication abnormality between operation panel and MAIN CPUWhenabnormal�tyoccurs�ndatacommun�cat�on

TurnOFFthepower.

E916 Communication abnormality between MAIN CPU and main shaft CPUWhenabnormal�tyoccurs�ndatacommun�cat�on

TurnOFFthepower.

E917 Communication abnormality between operation panel and personal computerWhenabnormal�tyoccurs�ndatacommun�cat�on


E918 MAIN circuit board heat sink temperature abnormalityTurnONthepoweraga�naftertak�ngt�me.

TurnOFFthepower.

E943 Defective EEP-ROM of MAIN CPUWhen data writing to EEP-ROM cannot be performed

TurnOFFthepower.

− 112 −


E983 Center knife motor lock detection TurnOFFthepower.

E984 Center knife motor abnormality TurnOFFthepower.

E985 Clamp foot motor step-out error Possible to re-start after reset.

E986 Clamp foot stepping motor origin retrieval error Possible to re-start after reset.

E987 Back tack motor origin retrieval error Possible to re-start after reset.

E998 Corner knife stepping motor origin retrieval error Possible to re-start after reset.

E999 Marking light motor origin retrieval error Possible to re-start after reset.

− 113 −

12. INPUT NUMBER TABLE

Name Connecting connector No.

A�rpressuredetect�on MAIN CN-30

Origin sensor on marking light fine adjustment side MAIN CN-36-6

Cornerkn�femotoror�g�nsensor MAIN CN-37-7

Back tack motor origin sensor MAIN CN-38-6

Threadbreakagedetect�on(left) INTA CN62A-2

Threadbreakagedetect�on(r�ght) INTA CN63A-2

Mater�alsensor INTA CN65A-3

Clamp foot step-out detection INTA CN66A-3

Binder open detection INTA CN68A-1

Binder up detection INTA CN71A-3

Mark�ngl�ghtor�g�nsensor INTA CN75A-2

Clampfootor�g�ndetect�on INTA CN77A-2

Centerkn�fel�ftdetect�on INTA CN79A-1

Flapsensor(left) INTB CN60B-2

Flapsensor(r�ght) INTB CN61B-2

Cornerkn�fedrawerdetect�onsw�tch INTB CN62B-2

Bobbin thread remaining amount detection (left) INTB CN64B-2

Bobbin thread remaining amount detection (right) INTB CN64B-5

Startsw�tch INTB CN65B-3

Temporarystopsw�tch INTB CN69B-1

Pedal volume sensor INTB CN75B-2

Corner knife fixing side bottom detection INTB CN79B-1

Corner knife fixing side top detection INTB CN80B-1

Cornerkn�femov�ngs�debottomdetect�on INTB CN81B-1

Cornerkn�femov�ngs�detopdetect�on INTB CN82B-1

Rollerl�ftdetect�on INTB CN83A-19

Stackeropendetect�on INTB CN83B-13

Stackeror�g�n INTB CN83B-15

Documents

APW-895 INSTRUCTION MANUAL (ENGLISH) - Busche · PREPARATION OF THE SEWING MACHINE ... lockstitch machine with a center knife ... , lower and fix adjust bolts2