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7/30/2019 Aqp Etanol Company
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AQP ETANOL COMPANY S.R.L.
1. THE COMPANY AND THE MARKET
1.1. SUMMARY OF THE PROCEEDINGS OF THE BUSINESS PLAN
AQP ETHANOL S.R.L. is a development and innovation company that has found in a problem
business opportunity. Currently the world is in critical times and that climate change has led to
increased desertification reduction of glaciers and loss of ecosystems such as deserts and cloud
forests that supply water to many areas of the world has brought this has brought as a result in
less fresh water on the planet and as a consequence less water for agriculture which threatens
world food security since the population is growing demographically quadratic form and
agricultural air are decreasing by the advance of desertification and lack of water, yet this
scenario are planting large areas of crops into biofuels confines of turn, is why we have sought
an alternative that does not involve jeopardizing food security and seeks to solve an
environmental problem that the use of organic waste from the production of rice as one of the
4 agricultural products increased global consumption is a serious problem, and thus exploiting
the properties of rice husk is we have achieved what ethanol which when mixed with gasoline
can get a biofuel that does not conflict with food security and solve the environmental problem
of waste rice.
DESCRIPTION OF THE ELEMENTS OF SUCCESS
As a rice husk waste from rice production not incur costs for its production nor would have to
plant more area and for many years been building to which is a clean and cheap raw material
as compared with the production of ethanol from sugar cane which represents a cost of $ 40
000 per ha and water consumption of 18000 m3 which could irrigate and sow beans 6
campaigns. We live in an economy of intangibles and many consumers are environmentally
conscious and therefore always seek and consume products that do not pollute theenvironment as is the case of biofuel
GOALS OF THE PROJECT
Power realization of a production plant for ethanol from rice husk
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CONCLUSION
There is another cheap and cost effective to produce ethanol without compromising
environmental safety, which is obtaining it from waste rice husk which is economical because it
is a waste material.
SUMMARY OF PROCESINNOVACION.THE BUSINESS PLAN SHOWING IMPROVEMENT IN
THE BUSINESS
Our business plan thinks about the future of the business: how to go faster and what to do
along the way to reduce uncertainty and risks. The following business process contents a set of
logically related tasks performed to achieve a defined business outcome: The industrialization of
waste from rice production as a result to get BIOFUEL. Also were conducted market research,
product evidence, costs, among other studies to guarantee the use of rice husks as biofuel
without affecting the ecosystem and the economy. Improvements by introducing something
NEW / DIFFERENT FROM EXISTING KNOWLEDGE AND TECHNOLOGY
Ethanol from cellulose can be produced from a variety of agricultural residues (corn, wheat,
sugarcane, etc.), Plant wastes from industrial processes (paper pulp, sawdust) and energy crops
such as switchgrass. The difference that makes our project is that we will not use land to grow
crops that suppress and threaten the food security of the poorest and use water for feedstock
crops that produce ethanol, rather than being used to plant products in large amount of
demand as rice. This will be a higher quality biofuel without using all the resources mentioned
above only based on rice husk.
Organic waste of energy that abounds in rice growing areas when not in use becomes an
environmental problem as it builds up around the mills because its decomposition is slow. Note
that the rice husk biofuel results achieved in the environmental impact such as clearing forests
to plant crops that produce biofuels and the decline of soil fertility, reduction of greenhouse
gases among others.
THE MARKET NEED
- Domestic ethanol demand of 250 000 liters per day, which proyections are 9125 0000liters per year in the Peruvian market for biofuels.
- There is a global effort to develop clean energy.- Japan: Are expected by 2030 with 20% ethanol and LPG instead of petroleum products.
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61%23%
16%
Principal Uses of Ethanol
combustible
uso industrial
produccion de bebidas
alcoholicas
- Canada: the year 2015 will require a mixture of 10% ethanol. Finally, in China, Colombiaand Venezuela have similar measures.
On March 31, 2005 approving the regulations of Law No. 28,054, the promotion of biofuels,
which states that the percentage of fuel ethanol in gasoline marketed in the country will be
7.8%.
THE PROBLEM:
Domestic production of ethanol, is not satisfied, the only producer of ethanol (Romero Group)
supply the domestic market.
The international price of oil is not stable, with growth prospects.
The company's existing ethanol production (Romero Group) affects food production.
THE SOLUTION
PRODUCT/SERVICE SHOWS THAT MEETS AN IMPROVED CUSTOMER NEED
The product offered is ethanol produced from organic waste from agricultural bran of rice,
(renewable resource), which improve vehicle performance, in fact; the lubricity of biodiesel
extends the life of diesel engines. Compared with conventional fuels has the potential to
produce lower emissions of pollutants, especially emissions of lifecycle greenhouse gases, which
in other words, keep our environment clean. They enable fuel regardless of import policies and
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fluctuations in oil prices, forcing a reduction in these costs, producing far less emissions harmful
to living things, water and air.
DIFFERENTIATE THEM FROM THEIR COMPETITORS
The production of ethanol from rice bran does not affect food production.
The production of ethanol is made from organic waste.
THE PRODUCT
NAME:
98 Ethanol GL, based on rice bran /AQP ETANOL COMPANY
CONCEPT:
We proposed to investigate a cost effective method of obtaining industrial ethanol from rice
husks. The obtained results showed a yield of 25 liters of alcohol (ethanol) of 98 GL from
100.00 Kg. of rice husks, competitive traditional raw material molasses. The obtained method
makes it profitable to produce alcohol for industrial ethanol from rice hulls and other
agricultural residues, forestry and industry, and can turn the country into an exporter of alcohol
and / or using this alcohol, as alcohol fuel (gasohol).
CARACTERISTICS:
- Calories- Non-toxic- Oxygenating, non-carcinogenic- Renewable and sustainable
The production and use of the mixture of 85% ethanol (E85) with gasoline saves 36% of fossil
energy and saves 70% of greenhouse gases compared to gasoline production and use
The production and use of the mixture of 5% ethanol (E5) with fuel-saving 1.12% of fossil
energy and save 3% of greenhouse gases compared to gasoline production and use
Ethanol has an octane rating than gasoline much higher-around 110 - what it does not burn as
efficiently in conventional engines.
APPLICATION
Biofuels produced from bioethanol
E5: E5 Biofuel means a mixture of 5% bioethanol and 95% of regular gasoline.
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E10: E10 Biofuel means a mixture of 10% bioethanol and 90% of regular gasoline
E85: A blend of 85% bioethanol and 15% gasoline used in vehicles with special motors.
E95 and E100: Mixes up to 95% and 100% ethanol is used in some countries like Brazil with
special motors.
E-DIESEL: Bioethanol allows blending with diesel fuel additive using a solvent and producing a
biofuel diesel E-Diesel
ETBE: not marketed as a biofuel, but is used as a gasoline additive. ETBE (ethyl tertiary butyl
ether).
STANDARD AND VARIABLES / CATEGORY
Variables: pressure and temperature
Constants: the acid concentration and time.
RESOURCES / COMPOSITION
Action: rice husks Plant tissue composed of cellulose and silica elements that help your good
performance and fuel)
TECHNOLOGIES USED
- Fermentation- Distillation
PRICE
- The price of ethanol from rice husk, will depend largely on two factors:- The cost of raw materials from which produces ethanol.- The cost of processing to convert the feedstock into the desired product Common cost
1 liter of ethanol to 2.7 soles.
CONCLUSIONS OF THE TEST PROTOTYPE
Promoting ethanol production and consumption of rice husks generated internal economic
importance in the field of agribusiness, a large demand for specialized direct labor and
exploitation of existing and potential agricultural resources such as rice. Given the significant
volumes of ethanol required, must be developed transport infrastructure, storage, distribution
and use under the conditions of security techniques and product characteristics "ethanol from
rice hulls' demands.
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PRODUCT LIFE CYCLE
At present rice husk is a problem for many farmers, because they see it as waste and burn it,
rice is a product that will never happen to stop in Peru and in many countries, so that the
projection of our project and the development of our product (ethanol) has no risk of failure, as
it has enough raw material. A projection made from rice husk, alcohol and added value,
January-June 2007 ", gives an estimate of national production of 86 million liters of alcohol 96
GL and an aggregate value of 256'908, 750 soles, about 80 million. Therefore the product we
produce is endless cycle of life as biofuel consumed in alcoholic beverages and industrial use.
TECHNICAL SPECIFICATIONS OF PROTOTYPE
Specifically, the scale is composed of lignin (20 to 25%), cellulose (35 - 40%) and hemicellulose
(15 to 20%), by what is considered a suitable substrate for ethanol production, because of its
availability and relatively low cost. It has successfully completed the circle of the technology to
convert wasteligno cellulosic ethanol. Earlier in the twentieth century it was completely the
saccharification of cellulose by chemical processes, but the cost of these processes showed that
although it was technically feasible but economically it was not because the cost of oil was very
cheap. 15 years ago a barrel of oil cost 12 U.S., now exceeds 130 USD with a tendency to go up.
Since the mid 95's began the first steps in production testing and removal of cellulases for
industrial application and since 2002 was achieved by the methodology that reduces costs by
up to 30 times what it was before this time.
One important being is the sum of the experience of chemical and enzymatic hydrolysis,
knowledge of cellulases, cellulose features and improvement of the materials from process
equipment.
The use of biomass ligno-cellulosic residues as raw material for alcohol production has the
following advantages:
- Cellulose is an abundant resource that is readily available in all types of plant materialincluding waste products such as stalks and corn cobs, wood pulp, wood chips,
sugarcane straw and leaves and rice husks.
Cost is very cheap and rather solves a waste disposal problem.
The use of lignocellulosic residues reduce the use of starches and sugars (corn, cassava,
potatoes, beets, molasses, etc..), Which would have a better application in human food.
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COMPONENTS AND ELEMENTS OF TECHNOLOGY PLAN
It will have a new technology for ethanol production will use organic materials in rice (husk)
inedible. This technology uses subcritical water for the pretreatment of the raw material,
followed by fermentation and distillation of rice hulls. 3 methods were used:Stages: chemical
processing methods based on Duninng - Lathrop and Scoller - Tornesh., Biological processing,
comprising: obtaining and selecting the yeast strain, inoculum preparation and inoculation and
fermentation and distillation, usingfirst traditional computer lab glass, then a team called the
pre-pilot and finally a small pilot plant, the latter two with our own design and construction
advice, using national material
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PROCESS FLOW
RICE BRAN
COLLECTION
PRE-TREATMENT
ENZYMATIC HYDROLYSIS
FERMETATION
DISTILATION
ETHANOL
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PRODUCTION SYSTEMS, MACHINERY AND EQUIPMENT
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Production program:
- Steps established in function of time.- Purchasing: the raw material is purchased "rice husk."
Market vendors: Groups of companies or companies that offer the raw material (rice husk etc.)
productive market.
F1: Collection
F2: Pre-treatment
F3: Enzymatic Hydrolysis
F4: Fermentation
F5: Distillation
QUALITY CONTROL PROCESS, SUPPLIERS AND PRODUCTION LINE
Quality control:
- Define technical specifications for each component- Minimum specifications of the mixture (without altering national standard)- Define quality control points in the process- Establishment of procedures of the laboratory tests.- Training and purchase of equipment
MANAGEMENT TEAM
FINANCIAL PROYECTIONS
COMPANY INFORMATIONLEGAL BUSINESS ESTABLISHMENT
- Company name: AQP ETHANOL COMPANY SRL
- Purpose: The purpose company will produce ethanol from rice husk, sale, distribution, and
marketing it to domestic and international markets.-The duration of the company shall be
unlimited
Processes:
-Elaboration of the draft of constitution.
-Preparation of the deed
- Registration of legal persons
- Sunat/Essalud (to register as taxpayers only RUC and request number. Addition, users must
register their workers essalud.)
-Special permits
-Authorization of the book of lists Ministry of Labour and Employment Promotion (Document
Processing Office)
VISION
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- Consolidate as leaders in the production and marketing of ethanol from rice bran, using clean
technologies and encourage environmental culture of preserving our environment
MISSION
- In AQP ETHANOL COMPANY are entrepreneurs, values and commitment, we produce ethanol
from rice husk to contribute to the care of our environment, we grow our business profitably
and create value for our shareholders, for the people with whom work for our customers and
suppliers and thus contribute to the progress of our community.
OBJECTIVES
GENERAL OBJECTIVES
- Producing ethanol from the fermentation and distillation of rice husk and marketing in the
domestic market through forward sales contracts.
SPECIFIC OBJECTIVES
- Strengthen partnerships with fuel distribution companies and joint users of rice.- Improving
the technology for the production of biofuel.
- Expand the supply market gradually
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SWOT
STRENGTHS OPORTUNITIES
- Low price of main raw material.
- Extends the life of the engines
- The combustion is more complete.
- Increased demand in the market.
- Increase the number of jobs.
- Free Trade Agreement.
- Ease of credit.
- Easy entry into the market by the
existing monopoly.
WEAKNESSES THREATS
- Seasonality of the rice crop.
- Issuance of the final product waste
- Storage of raw material
- Altering the price for the global
economic crisis.
- Reduction of crops by natural
phenomena.
- Competition in the market.
- Increase the price of raw material
demand.
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2. Management Team:C.E.O.
Eng. Pedro Juan
Davila Z.
Logistic
Lic. Noemi Oviedo P.
Operations and
Maintenance
Lic. Jeanberth Vera Moya
Acesors
Eng. franco follano
pataEng. Patricia valencia
bustamante
4 operadores
Finance
Lic. Mariela
Chuquirima
Acesor
Lic. Alexandra
Sequeiros
Marketing
Lic. Patricia Castro
Valencia
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3. Financial Proyections:INCOME STATEMENT:
AQP etanol company S.A.A
Income Statement
For the Year Ended December 31
year 1 year 2
Sales 158400 221760
Cost of good sold 120000 168000
Gross profit 38400 53760
Operating expenses 19352 27093
Operating profit 19048 26667
Other income and expenses 8685 12159
Net profit before taxes 27733 38826
Income taxes 8320 11648
NET PROFIT 19413 66004
BALANCE SHEET
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Schedule of operating expenses
AQP etanol company
year 1 year 2
advertising 1500 2100
auto expenses 900 1260
bank charges
depreciation 1200 2400
dues & subscriptions
employee benefits
insurance 1000 2000
interest
office expenses 1300 1300
officer' salaries 2200 2200
payroll taxes 500 700
professional fees
repairs & maintenance 900 1260
salaries & wages 4202 5883
security
supplies 1400 1960
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taxes & lincenses 2700 3780
telephone 970 970
utilities 580 580
Other
TOTAL OPERATING EXPENSES 19352 26393
4. Contact:Jeamberth Vera Moya, President and CEO
AQP ETHANOL COMPANY S.R.L.
400 Venezuela Av.
Tel.: +(51)958822307
Email Adress: [email protected]