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AQUATEST a.s.
consulting and engineering services
• The environment
• Water management
• Recycling lines and waste
• Remediation and Remedial supervision
• Accredited environmental laboratory
700 clients annually
10 mil EUR average annual turnover
210 average number of employees
20 countries project management experience
14 Regional offices in the Czech Republic
3 joint-venture companies
ISO 9001 ISO 14001
OHSAS 18001
AQUATEST a.s.
Company information
certified integrated management systems
Regional workplaces
European activities
AQUATEST a.s.
consulting and engineering services
• Supply of complete technological lines including their
introduction into operation, staff training and servicing.
• Comprehensive consulting activities in field of waste
recycling and reuse.
• Development of new technological procedures.
• Laboratory verification, modeling and testing of the
proposed solution on equipment in our specialized
workplace.
• Reprocessing of material using our own equipment.
• Rent of technological equipment.
WASTE RECYCLING
offered services
MODULAR TECHNOLOGY FOR THE RECYCLING PLASMA AND LCD SCREENS
elaborated at the AQUATEST a.s. workshop in Mníšek pod Brdy, Czech
republic is designed as a modular system of individual technological parts
which can be changed based on the type of WEEE being processed.
DUST EXHAUSTOR and FILTRATION UNIT
Capacity 250 kg/h
GRINDING MODULE and MAGNETIC SEPARATION
VIDEO
ACTIVATED CARBON FILTER
ORGANIC
PARTICLE
SEPARATOR
TECHNOLOGY FOR
RECYCLING PLAZMA
AND LCD SCREENS
LINE
MODULES
VIBRATION SCREEN
Grinding is performed in
a special grinder which grinds
the screens with a very selective
effect i.e. easily-ground parts like
glass and ceramics are ground
into fine particles.
TECHNOLOGICAL DIAGRAM
ELECTRODYNAMIC SEPARATOR
ORGANIC PARTS SEPARATORORGANIC PARTS SEPARATOR
ELECTRODYNAMIC SEPARATORELECTRODYNAMIC SEPARATOR
Plastic Non-ferrous metalsPlastic Dust
Clean mixed glass
INPUTINPUT
MODULE CRUSHINGMODULE CRUSHING
DIMENDIONAL SEPARATION – hydraulic scissorsDIMENDIONAL SEPARATION – hydraulic scissors
DISASSEMBLY WORKPLACEDISASSEMBLY WORKPLACE
Electronic parts with precious metals
Tubes: separate processing
Exhaustion C - filter
Mobile feeder
MAGNETIC SEPARATIONMAGNETIC SEPARATION Fe product
VIBRATION SCREENVIBRATION SCREEN
Fraction 0 – 6 mm Fraction + 6 mm
Exhaustion C - filter
Exhaustion C - filter
LINE FOR WEEE RECYCLING
capacity: 280 až 400 kg/hour
Line consist of :- Crushing- Magnetic separation- Sorting- Electrodynamic separation- Industrial suction
LINE FOR WEEE RECYCLING
MODULAR LINE FOR RECYCLING
OF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/h
Input section – crusher, magnetic separator
VIDEO
MODULAR LINE FOR RECYCLING
OF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/h
Section of milling – blade mill, dedusting chamber, electric control
panel Fluid separaion section – container with vibrational feeder, fluid separator, industrial exhauster
COMBINATED TECHNOLOGY FOR RECYCLING OF COMPLETE CRT, PLAZMA AND LCD SCREENS
Capacity 1 t/h
BARREL CRUSHER GRINDING BARREL INDUSTRIAL FILTR
X-RAY SEPARATOR
CRT SCREEN DISASSEMBLING TECHNOLOGY
Capacity - number of treatment screens
25 to 40 pc/h (200 pc/shift) * based on type of screens
Screen separation time 30 to 60 s
Power supply 3x400/230V, 50Hz, N+PE
Total power input 5,2 kW
Dimensiones 1330 x 930 x 1603 mm
Weight 200 kg
Resistive separation by thermal shock
VIDEO
*/ the stated time does not take into account removal of metal frames and the luminophore
CERTIFICATION
recycling of screens
screen disassembling machine
pursuant to Directive 2006/42/ES, 2006/95/ES
a 2004/108/ES
Issued by the Brno Institute for Mechanical
Testing
CRT SCREEN DISASSEMBLING TECHNOLOGY
by diamond cutting tool
Due to dry disassembling
technology is the
luminophore layer easily
removed by the exhauster
(HEPA microfiltration) and
collected in a special
collecting bag
Capacity-number of treatment screens 25 pc/h (200 pc/8h-shift) *
15 pc/h (120 pc/8h-shift)
Screen cutting time 100 s
Dimensiones 2100x1470x2300 mm
Weight 800 kg
Power supply 3x400/230V, 50Hz, N+PE
Total power input 2,5 kW
Power input of industrial exhauster 3 kW
Power input of special vacuum luminophore exhauster
1,2 kW
Worker´s noise exposure(8-hour shift) 78,6 dB(A)
*) capacity with addition of separate exhaust digester
VIDEO
ČIŠTĚNÍ SKLOVINY CRT OBRAZOVEK
- mechanical rasping- sorting
- magnetic separation
Technology to remove graphite, scaled aluminum, paints with iron oxides and further impurities from cones and
screens of CRT screen.
Cleaning is based on the physical-mechanical remove of coatings dry in a special unit.
Technology is composed:
TECHNOLOGY FOR RASPING OF IMPURITIES
INPUT OUTPUT
CRT GLASS CLEANING LINE Discontinual line
Type GCL-1 M
Capacity [kg/h fragments] 500 800
Capacity of 1 cycle [kg fragments] 250 400
Average period of one cycle [min.] 30
Can be cleaned not only the cones,but also mixed glass or front parts
This technology can be use for recycling of lighting fluorescent tubes
and bulb,after addition of capture mercury vapors section
VIDEO
CERTIFICATION
Glass Screen Cleaning line
pursuant to Directive 2006/42/ES, 2006/95/ES
a 2004/108/ES
Issued by the Brno Institute for Mechanical
Testing
for loose dry mixtures containing particles of varying mass
SEPARATION TECHNOLOGY
FLUID SEPARATION
pneumatic fluid separator
Operational pilot testse.g.:
- separation of Cu-product During treatment of electric cables
and conductors
- separation of metal concentrate with the content of precious metals during
treatment of chipboards
- final cleaning of granulates from pneumatic tyres (removal of textile fibres)
PNEUMATIC FLUID TABLE
TYPE FS-1 FS-2
Mixture granulometry 0,2 – 7 mm
Flat of the sorting surface 0,34 m2 0,6 m2
Input capacity cca 150 – 400 kg/h cca 350 – 600 kg/h
based on bulk density of input mixture
Electrical energy 3 NPE-400/230 V – 50 Hz TN-S
Electricity input 0,9 kW 1,4 kW
Dimensiones [mm] 1350 x 1370 x 1560 1742 x 1768 x 1710
Weight [kg] 370 545
separation of Cu-product during treatment of electric cables and conductors
INPUT
FLUID SEPARATOR
PRODUCT
WASTE
Cu
separation of metal concentrate with the content of precious metals during treatment of chipboards
INPUT
FLUIDNÍ SPLAV
PRODUCT
WASTE
FINAL CLEANING OF GRANULATES FROM PNEUMATIC TYRES (REMOVAL OF TEXTILE FIBRES)
INPUT MATERIAL
OUTPUT MATERIAL
FLUID SEPARATIONPneumatic fluid separator
Diameter of separation drum (Ø x width) 286 x 414 mm 286 x 600 mm
Nominal input capacity 0,3 – 1 m3/h 0,5 – 1,5 m3/h
Based on type of input mixture
Granulometry of micture 0 -100 mm
Size of separable non-ferrous metal particles 2 -100 mm
Feeding method vibrational conveyor
Electricity input 3 kW
Supply voltage 3 x 400 / 230 V, 50 Hz, TN-S
Dimensiones [mm] 1490 x 760 x 1420 1585 x 960 x 1420
Weight [kg] 400 550
ELECTRODYNAMIC SEPARATOR
ELECTRODYNAMIC SEPARATOR
example of application
MODULAR LINE FOR TREATMENT OF
Al-caps FROM TUBES
LINE FOR RECYCLING
OF CHIPBOARDS
input capacity 1 t/h
AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH
Module technology – operational testing of recycling methods.
AQUATEST a.s. workshopAQUATEST a.s. workshop
Available technology:
• Crushing and grinding
- barrel, hammer and jaw crusher
- ball mill, cutter mill
• Separation
- elektrodynamic separator – nonferrous metals
- magnetic drum separator
- dry fluid separation – coarse materials (units in mm)
- wet gravitational separation – very fine - grained
material
• Sorting – vibration or pneumatic sorters
VIDEO
Barrel crusher Hammer crusher
Granulator Jaw crusher
CRUSHING AND MILLING
Ball mill
SEPARATION
Dry fluid (pneumatic) table
Elektrodynamic separator
Wet gravitational table
Magnetic drum separator
AQUATEST a.s. workshop Kovohutě Mníšek pod Brdy Site
Services provided in the field of recycling secondary raw materials:
• crushing of waste containing bonded metals, plastics and other non-metallic elements
• sorting of chippings according to size using various types of separators
• magnetic separation
• separation of colored metals using electrodynamic separators
• separation of colored and precious metals using fluid pneumatic separators or gravitational separation in wet environment
• dust removal, drainage and pelletizing of fine parts
• waste solidification
platinum
• crushing
• separation
• temperature measurement of
molten metal ,only for single use
Working area of wet vibrational table
AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH
RECYCLING OF THERMOCOUPLES
low - volume operation
REMEDIAL CONTAINER TECHNOLOGY
MODULE TECHNOLOGY – MINE WATER STEAM BOILER CERTUSS
ACTIVE CARBON FILTER CONTAINER VARIANT
STRIPPING TOWER UNITS
AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH
tel.: +420 318 403 306
fax: +420 318 403 616
http://www.aquatest.cz
AQUATEST a.s.consulting and engineering services
Geologická 4, 152 00 Prague 5 - Barrandov
Division of Technical Support
Kovohutě Mníšek area, 252 10 Mníšek pod Brdy
Czech Republic
