Art Zhaohui

Embed Size (px)

Citation preview

  • 8/2/2019 Art Zhaohui

    1/12

    Int. J. Production Economics 58 (1999) 147 158

    The performance of two popular service measures on management

    effectiveness in inventory control

    Amy Zhaohui Zeng*, Jack C. Hayya

    Department of Production and Decision Sciences, Cameron School of Business, University of North Carolina at Wilmington, Wilmington,

    NC 28403, USA

    Department of Management Science and Information Systems, 303 Beam Business Administration Building,

    The Pennsylvania State University, University Park, PA 16801, USAReceived 3 July 1997; accepted 16 June 1998

    Abstract

    Service is one of the inventory managers concerns and is frequently incorporated into the ordering decisions. Since

    there are multiple measures of service available for evaluating the efficiency of an inventory system, a comparative study

    is necessary and has not been addressed in the literature. This paper evaluates two popular service measures, which are

    the probability of no stockout during lead time and the fill rate, in the context of continuous inventory systems. The

    performance of the two measures is examined by evaluating the tradeoff among the cost, the level of service, and the

    inventory turnover ratio. 1999 Elsevier Science B.V. All rights reserved.

    Keywords: Inventory control; Customer service; Optimization; Probability distribution

    1. Introduction

    As every organization is competing in todays

    global market, it is evidenced that companies offer-

    ing superior customer service remain competitive

    and profitable. Since one of the key customer-basedservice measures is availability of goods, inventory

    is considered practically inevitable for maintaining

    good customer service. The major functions of in-

    ventory can be described as: (1) to support and

    provide necessary physical inputs for manufactur-

    * Corresponding author. Tel.:#1 910 962 7190; fax:#1 910

    962 3815; e-mail: [email protected].

    ing; and (2) to protect companies against uncertain-

    ties that arise from such cases as discrepancy

    between demand and production, machine deterio-

    ration, and human errors. Especially for finished

    products, demand during lead time is regarded as

    a major source of uncertainty. Nevertheless, it isalso agreed that holding inventory is extremely

    costly and that inventory should be managed effi-

    ciently. Regardless of the type of a firm, the man-

    agement effectiveness of inventory decisions centers

    on three areas: cost, service level, and turnover

    ratio, which comprise a triangle as depicted in

    Fig. 1. The total relevant cost involves ordering

    and holding expenses; the service level is used to

    control the amount of inventory needed for satisfy-

    ing customers demand; and the inventory turnover

    0925-5273/99/$ see front matter 1999 Elsevier Science B.V. All rights reserved

    PII: S 0 9 2 5 - 5 2 7 3 ( 9 8 ) 00 2 1 0 - 2

  • 8/2/2019 Art Zhaohui

    2/12

    Fig. 1. A triangle of the management effectiveness of inventory

    decisions.

    ratio is a measure of how effectively inventories are

    being used [1]. Demand during lead time, as men-

    tioned earlier, is the major reason for holdinginventory and should have significant impact on

    inventory decisions.It can be summarized from the literature that

    two service level measures are frequently used in

    inventory control (e.g., [25]). We denote these two

    measures as P

    probability of no stockout during

    replenishment lead time and P

    fraction of de-

    mand satisfied directly from the shelf (also called fill

    rate). Mathematical formulation of these two

    measures depends on the type of inventory system

    utilized by managers. While there exist a number of

    control systems, in this paper we consider a single-

    item, single-stage continuous (s, Q) inventory sys-

    tem, where s is the reorder point and Q is the fixed

    order quantity. This type of system is operated as

    follows: whenever the inventory position (on hand

    plus on order) drops to a reorder point, a constant

    order size is placed. The advantages of this system

    are numerous, including its simplicity, optimality

    for most situations, and its role as a building block

    for many other complicated control policies. If as-suming both reorder point (s) and order quantity

    (Q) as continuous variables, the simplified math-ematical formulas for (P

    , P

    ) found in the litera-

    ture are

    P"F(s)"

    Q

    f(x) dx, (1)

    P"1!bM(s)/Q, (2)

    where

    bM(s)"

    Q

    (x!s) f(x) dx (3)

    is the so-called expected number of shortages oc-

    curring during lead time, and f(.) and F(.) are thedensity (pdf) and distribution (cdf) functions of

    lead-time demand, respectively. Note that both

    measures are valued in percentage and that a prob-

    ability distribution of lead-time demand must be

    assumed in order to calculate the values.

    A large amount of existing literature has concen-

    trated on developing optimal values of (s, Q) by

    using one of the service measures as either a mana-

    gerial objective or a constraint (see [6]), but few has

    addressed the following questions: (1) Are the two

    measures the same? (2) Under what circumstanceswould one measure outperform the other in terms

    of management effectiveness? and (3) How would

    lead-time demand influence the performance of

    two in making inventory decisions? In addition,

    through our conversations with inventory man-

    agers in some leading retailing companies, we have

    noticed that although practitioners indeed rely on

    one of the measures to evaluate the efficiency of

    their inventory decisions, they are unclear about or

    confused by the managerial implications of thesemeasures. Therefore, the main objective of this

    paper is to provide answers to the above questions.

    To accomplish this, we rest upon the components

    illustrated in Fig. 1 to investigate the interrelation-

    ships between cost, service, and inventory turns. In

    particular, two sets of optimization models found

    in the literature are utilized to study these interre-

    lationships. The first set of models considers maxi-

    mization of the service level as an objective subject

    to an available budget which comprises invest-ments in ordering and holding inventories. The

    second set is formulated by minimizing total vari-

    able costs as an objective function with a target

    service level as a constraint. The analyses differ

    from existing studies from a few perspectives: (1) the

    focus of this research is not on how to obtain the

    optimal solutions, instead, it is on the sensitivity of

    the solutions; (2) numerous important results are

    derived, which will provide insightful economic im-

    plications for making sound inventory decisions;

    148 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158

  • 8/2/2019 Art Zhaohui

    3/12

    and (3) the effects of the lead-time demand will be

    examined.

    While numerous probability distributions for

    lead-time demand are assumed and analyzed in the

    literature, four continuous distributions will be

    considered in this paper: the exponential, the nor-

    mal, the special Weibull, and the gamma. The ex-ponential distribution (studied in [7,8]) possesses

    appealing properties that make analysis staight-

    forward and provide easy-to-interpret results; the

    normal distribution always enjoys wide applica-

    tions in both research and practice; the special

    Weibull (assumed by [911]) can capture the

    characteristic of a situation where the lead-time

    demand is extremely variable; and the gamma (see

    [1214]) is a more general distribution that not

    only includes normal as a special case but avoids

    the improper features of other distributions.The remainder of this paper is organized as fol-

    lows: Section 2 relies on the first set of optimization

    models to compare the performance of (P

    , P

    ) by

    assuming the four distributions individually, in par-

    ticular, the conditions under which one measure

    outperforms the other are identified. The results

    derived from the second set of optimization models

    are contained in Section 3, in which the tradeoff

    among cost, service, and turnover ratios are exten-

    sively examined. Finally, conclusions of this studyare summarized in Section 4.

    2. Effects of lead-time demand on the optimal levels

    ofP1 and P2

    Prior to the beginning of a fiscal year, inventory

    managers can usually estimate their available

    budget for the entire year, and thus, the major

    question they may be concerned with is at whatmaximum level of service they would achieve. Intu-

    itively, the more budget available, the higher the

    service level would be. However, would the same

    amount of budget result in the same levels of

    (P

    , P

    )? And how big would the difference be? To

    answer these questions, a budget-constrained

    model first developed by [15] is used to study the

    dynamics of lead-time demand (LTD). First of all,

    we define the following main notation that is used

    throughout the paper:

    A ordering cost, in $/order,

    D demand per unit time, in units/yr,

    K available budget per unit time, in $/yr,

    v unit value of an item, in $/unit,

    r carrying charge as a percentage, in %/$/unit,

    mean of lead-time demand, in units,

    standard deviation of lead-time demand, inunits.

    The first set of models (budget-constrained

    models) is given as

    Model Set 1:

    Maximize P

    or P

    (4)

    s.t.: AD/Q#(Q/2#s!)vr"K. (5)

    In Eq. (5), the first term represents the ordering cost

    per year and the second is the expected annual

    inventory holding cost. After substituting Eq. (1) to

    the objective function, Eq. (4), the optimal solution

    is obtained as

    Q*"Q"(2AD/vr,

    s*"#(K!(2ADvr)/vr, (6)

    where Q

    is so-called Wilsons formula for eco-

    nomic order quantity in the deterministic case. The

    optimal P

    can be found as

    P*"F(s*)"F[#K/vr!Q

    ], (7)

    where K*(2ADvr, ensuring s!*0 (i.e., non-negative safety stock). Similarly, the optimal (s, Q) if

    using P

    in Eq. (2) should satisfy the following two

    simultaneous equations:

    Q"R(s)#(R(s)#Q

    ,

    s"#K/vr!0.5(Q

    /Q#Q), (8)

    where

    R(s)"bM(s)

    1!F(s). (9)

    It is clearly seen that the expressions of the optimal

    levels of P

    and P

    depend on the probability

    distribution of LTD. In what follows, we examine

    A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158 149

  • 8/2/2019 Art Zhaohui

    4/12

    the effects of four commonly assumed LTD distri-

    butions on the relationships between the optimal

    levels of (P

    , P

    ).

    2.1. Exponential lead-time demand

    Let the probability distribution of an exponential

    LTD be described as f(x)"e\HV, where x*0 and'0. Then, the optimal P

    based on Eq. (7) is

    found to be

    P*"1!eH/ exp[!1!K/vr].

    Because F(s)"1!e\HQ and bM(s)"e\HQ/, R(s) ofthis exponential distribution is a constant, i.e., 1/,the optimal solutions in Eq. (8) can be simplified as

    Q*"1/#(1/#Q

    ,

    s*"#K/vr!0.5(Q

    ##1/

    #),

    where

    #"1/Q*"

    1#(1#(Q

    ),

    K*0.5vr(#

    Q#1/

    #).

    Then, the optimal P

    for the exponential LTD with

    a given budget K can be obtained as

    P*"1!

    bM(s*)

    Q*

    "1!(e\/)#

    exp+![K/vr

    !0.5(Q

    ##1/

    #)],.

    Lemma 1. For an exponential lead-time demand:

    (i) when Q/(0.3344, P*'P*; (ii) whenQ

    /'0.3344, P*(P*

    ; and (iii) the break-even

    point (P*"P*

    ) is at Q

    /"0.3344.

    Proof. See Appendix A.

    Lemma 1 clearly describes the impact of the

    ratio, Q

    /, on the performance of the optimalservice levels, and the significant value of this ratio

    is found to be 0.3344 or Q"0.3344. In other

    words, ifQ(0.3344, the same amount of budget

    always gives a better value of P

    than P

    ; but if

    Q'0.3344, P

    always outperforms P

    . We illus-

    trate the relationship between the optimal values of

    these two measures in Fig. 2. According to Fig. 2,

    one can see that the range ofQ'0.3344, is much

    broader than that of Q(0.3344, implying thehigh possibility for P

    to dominate P

    .

    2.2. Normal lead-time demand

    For a normal LTD, if using an approximation

    suggested in [15], the relevant properties can be

    written as

    f(k

    )"

    ab

    e\@I

    and 1!F

    (k

    )"a

    e\@I

    ,

    bM(k)"a

    be\@I,

    where k is the so-called safety factor and

    k"(s!)/. Then, the optimal P

    can be identi-

    fied as

    P*"1!a exp[(b/)(Q

    !K/vr)].

    The resulting (k*, Q*) obtained by using P

    as an

    objective function is given by

    Q*"/b#((/b)#Q

    ,

    k*"(1/)[K/vr!0.5(Q

    ,#1/

    ,)],

    Fig. 2. The optimal P

    and P

    for a given budget with the

    exponential LTD.

    150 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158

  • 8/2/2019 Art Zhaohui

    5/12

    where

    ,"

    b/

    1#(1#(Q

    b/),

    K*0.5vr(,

    Q#1/

    ,).

    The optimal P

    for a normal LTD is then

    P*"1!

    a

    b,

    exp+!(b/)[K/vr

    !0.5(Q

    ,#1/

    ,)],.

    Lemma 2. For the approximate normal lead-time

    demand: (i) when bQ

    /(0.3344, P*'P*

    ; (ii)

    bQ

    /'0.3344, P*

    (P*

    ; and the break-even point

    is at bQ

    /"0.3344.

    Proof. Treating bQ

    / in the normal LTD case asQ

    in the exponential distribution case, the proof

    follows.

    Note that Eq. (1) the performance of P

    and

    P

    for both exponential and normal LTD distribu-

    tions is related to the ratio, Q

    /. It would beinteresting to examine the effect of this ratio for

    other LTD distributions; and (2) for the approxi-

    mated normal LTD, if substituting b"2.49, thenQ

    / will be a small value, indicating that unless thestandard deviation of LTD is significantly large

    relative to Q

    , P*

    is unlikely to dominate P*

    .

    2.3. Weibull lead-time demand

    The study of the exponential and normal LTDs

    reveals that the ratio, Q

    /, affects the performance

    ofP and P. If the economic order quantity, Q, issignificantly small relative to , the standard devi-ation of LTD, P

    would outperform P

    . We test

    this conclusion for the Weibull distribution. For

    the purpose of illustration, we consider a special

    case of the Weibull family, which has the following

    pdf:

    f(x)"(1/2w)(x/w)\ exp[!(x/w)],

    x*0, w*0,

    where w is the scale parameter and the shape para-

    meter is fixed at 1/2. The feature of this special

    Weibull is that its mean is w and its standard

    deviation is 2(5w, which yield the coefficient ofvariation (5. Although one may argue about thesuitability of using this distribution in inventory

    control, our purpose is to examine the effect ofQ

    /on service levels when LTD is extremely variable.

    Other properties associated with this special

    Weibull can be found as

    F(s)"1! exp[!(s/w)],

    bM(s)"2w[1#(s/w)] exp[!(s/w)],

    which give

    R(s)"2w[1#(s/w)].

    Since R(s) is no longer a constant, solving (s, Q)

    involves two simultaneous equations. Since no ana-

    lytical result similar to the exponential and the

    normal distributions can be derived explicitly, we

    rely on numerical examples to investigate the rela-

    tionship between the two service measures. The

    following system parameters are chosen: A"10,

    D"10 000, v"1, and r"0.2, then Q"1000. If

    selecting the budget to be K"800, we find thatwhen w"265, i.e., "530, "1185, the two opti-mal service levels are equal: P*

    "P*

    "0.9740.

    Moreover, it can be computed that Q

    /"0.8439,suggesting that this ratio for the Weibull is much

    greater than that for the exponential and that it is

    more likely for this Weibull LTD to result in

    P

    larger than P

    . The underlying reason is that

    Weibull is more variable than the exponential case,

    where the coefficient of variation is one.

    2.4. Gamma lead-time demand

    The difficulty associated with the gamma distri-

    bution is the calculation of some properties arising

    from inventory control theory; however, it can be

    shown that with some existing mathematical soft-

    ware, similar analyses to the preceding sections can

    be performed, and thus, the applicability of gamma

    LTD will be greatly enhanced.

    A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158 151

  • 8/2/2019 Art Zhaohui

    6/12

    Let the pdf of the gamma be described as

    f(x)"aAxA\e\?V

    (), x*0, a'0, '0.

    Then the mean and variance are "/a, "/a,respectively. Other associated properties are

    F(s)"I(as, ),

    bM(s)"(/a)[1!I(as, #1)]!s[1!I(as, )],

    where I(.) is the incomplete gamma function. Ap-

    parently, R(s) for the gamma case is not a constant;

    hence, the analysis again depends on numerical

    examples. The system parameters used for the

    Weibull distribution in the preceding section are

    again used. The break-even conditions for the dif-

    ferent mean LTDs are summarized in Table 1 whenholding the budget and the EOQ unchanged

    (K"800 and Q"1000). Table 1 implies that (1)

    the break-even point changes as the mean changes,

    or that the critical value of the ratio, Q

    /, is nolonger fixed as in the exponential and normal cases.

    The underlying reason is that the gamma distribu-

    tion is determined by two parameters (the scale and

    the scope parameters, but for the normal case, the

    approximation used in the above analyses reduces

    two parameters to just one), and (2) the break-even

    value of Q/ decreases as the mean and varianceincrease.

    Although the analyses of the Weibull and thegamma rest on numerical examples, they support

    the finding from the exponential and the normal

    LTDs that the break-even condition for P*

    and

    Table 1

    The break-even point (P*"P*

    ) for gamma LTD K"$800,

    Q"1000

    Mean of LTD Break-even

    std. deviation

    Break-even

    ratio

    Coefficient

    of variation

    * Q

    /* */

    500 1370 0.7299 2.740

    1000 1889 0.5294 1.889

    2000 2546 0.3928 0.273

    3000 2995 0.3339 0.998

    4000 3335 0.2999 0.834

    5000 3620 0.2762 0.724

    P*

    depends solely on the ratio, Q

    /. Interestinglyenough, the critical value of the ratio is fixed for the

    exponential and the approximate normal cases, but

    varies with respect to the mean for the special

    Weibull and the gamma distributions. All four dis-

    tributions indicate that the budget has no effect on

    the relationship of P and P.

    3. Tradeoff between the cost, turnover ratio, service

    The interrelationship between the measures of

    service and cost are studied extensively in previous

    section. However, inventory turns, defined as the

    ratio of demand per unit time to the average on-

    hand inventory [2], is another issue concerned by

    the inventory managers in decision-making. By thedefinition, the turnover ratio (R) can be written as

    TR(s, Q)"D

    IM"

    D

    Q/2#s!

    "D

    0.5(Q#s)#0.5s!. (10)

    In this section, we investigate the tradeoff between

    the minimum cost, the turnover ratio, and the ser-

    vice level.

    3.1. Sensitivity of the ordering policy under the

    service-constrained model

    In Section 2, the service level was treated as

    a managerial objective in order to study the result-

    ing effects. Alternatively, an optimal pair of (s, Q)

    can be determined by cost minimization with a tar-

    get service as a constraint. This type of model has

    been used extensively in the literature and can beformulated as

    Model set 2:

    Minimize TC(s, Q)"AD/Q#(Q/2#s!)vr,

    s.t.: P

    or P"1!,

    where is a small positive fraction whose value ispre-specified. The sensitivity of the optimal pair,

    (s*, Q*) is summarized in the following two lemmas.

    152 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158

  • 8/2/2019 Art Zhaohui

    7/12

    Lemma 3. he sum of s* and Q* obtained by the

    P

    -constrained model is an increasing function with

    respect to the value of P

    .

    Proof. The optimal (s, Q) when P

    is used as a con-

    straint is given by

    Q*"Q

    "(2AD/vr,

    s*"F\(1!), (11)

    then,

    s*#Q*

    "Q

    #F\(1!). (12)

    Eq. (12) clearly indicates that as decreases (i.e., asP

    increases), s*#Q*

    also increases.

    Lemma 4. he sum of s* and Q* obtained by the

    P

    -constrained model is an increasing function with

    respect to the value of P

    .

    Proof. See Appendix B.

    Corollary 1. A high level of service and a high level

    of turnover ratio cannot be achieved simultaneously

    in the context of cost minimization.

    Proof. First of all, let us show that s* is an increas-

    ing function with respect to , which determines theservice level. Recall that the optimal reorder point

    should satisfy bM(s)"Q, since bM(s)"F(s)!1(0,decreasing would increase s. Next, we considerthe turnover ratio which is computed by Eq. (10).

    As the service level is increased, both s#Q and

    s are increased. Since s#Q and s appear in the

    denominator of turnover ratio, TR decreases as the

    service level increases.

    3.2. Study of the tradeoff

    Having discussed the pairwise relationships of

    the minimum cost, turnover ratio, and the service

    level, we investigate the trade-off of these three

    management concerns. The scheme of the analysis

    is proceeded as follows: we use the optimal (s, Q)

    obtained from the service-constrained model to

    evaluate the resulting turnover ratio and the min-

    imum cost, and then compare the resulting turn-

    over ratios and the minimum costs.

    For the sake of clarity, we use * versus the

    subscripts (1, 2) to differentiate the optimal solu-

    tions to the two service-constrained models. The

    optimal solution obtained from P-constrainedmodel satisfies the following set of equations

    (e.g., [16]):

    Q*"Q

    (s*

    ),

    bM(s*

    )"Q*

    ,

    where

    (s

    )"

    1!F(s

    )

    1!F(s)!2. (13)

    Clearly, (s

    )'1 and F(s

    )(1!2; hence,Q*

    would be larger than Q*

    , and s*

    would be

    smaller than s*

    (since F(s*

    )"1!). Furthermore,we obtain the following two equations:

    Q*!Q*

    "Q

    [1!(s*

    )], (14)

    1/Q*!1/Q*

    "(1/Q

    )[1!1/(s*

    )]. (15)

    3.2.1. By turnover ratio

    Most of the inventory managers believe that the

    higher the turnover ratio the better. To compare

    the resulting turnover ratios, we only need to be

    concerned with the expected on-hand inventory,

    (Q/2#s!). When using Eq. (14), we obtain

    IM"IM!IM

    "0.5(Q*!Q*

    )#(s*

    !s*

    )

    "Q

    [0.5!0.5(s*

    )]#(s*!s*

    ). (16)

    If P

    gives a lower turnover rate, then IM'0,

    which implies that

    s*'s*

    #Q

    [0.5(s*

    )!0.5]. (17)

    We regard the RHS of Eq. (17) as a critical function

    of s

    . Let

    C

    (s

    )"s#Q

    [0.5(s

    )!0.5], (18)

    A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158 153

  • 8/2/2019 Art Zhaohui

    8/12

    and denote the value ofs

    that gives the equality of

    Eq. (17) as a critical point, s

    .

    Lemma 5. For a given service level and any distribu-

    tion of lead-time demand, C

    (0)'0 and C

    (s

    ) is

    a strictly increasing function.

    Proof. It is easy to see that C

    (0)"

    0.5Q

    [(1!2)\!1]'0. Using a prime to de-note a derivative, one can obtain

    (s

    )"f(s

    )[(s

    )]\[1!F(s

    )!2]\'0.

    Then

    C

    (s

    )"1#0.5Q

    f(s

    )[(s

    )]\

    ;[1!F(s)!2]\'0,

    C

    (s

    ) is thus a monotonically increasing function.

    The lemma implies that there exists only one

    single value of s

    that satisfies s*"s*

    #

    Q

    [0.5(s*

    )!0.5], in other words, the critical

    point, or the value of s

    , is unique.

    3.2.2. By total relevant cost

    When using P

    as a constraint, denote the min-

    imum cost of ordering and holding as

    TC*

    (s, Q)"AD/Q*#vr[0.5Q*

    #s*

    !].

    Similarly, the minimum cost when P

    is a con-

    straint is

    TC*

    (s, Q)"AD/Q*#vr[0.5Q*

    #s*

    !].

    Then, the difference of the two costs can be found as

    TC(s, Q)"

    AD(1/Q*!

    1/Q*)#vr[0.5(Q*

    !Q*

    )#(s*

    !s*

    )].

    Recall that 1/Q*'1/Q*

    since Q*

    (Q*

    , and

    s*'s*

    , TC(s, Q) could be positive or negative;

    thus it deserves some investigation. After simplifi-

    cation, we obtain

    TC(s, Q)"0.5vrQ

    [2!(s*

    )!1/(s*

    )]

    #vr(s*!s*

    ).

    It is clear now that if the total cost incurred by

    using P

    is greater than the total cost by using P

    ,

    i.e., TC(s, Q)'0, then

    s*'s*

    #Q

    [0.5(s*

    )#0.5/(s*

    )!1]. (19)

    Similarly, we regard the RHS of Eq. (19) as the

    second critical function. Let

    C

    (s

    )"s#Q

    [0.5(s

    )#0.5/(s

    )!1], (20)

    and denote the value of s

    offering the equality of

    Eq. (18) as the second break-even point, s

    . It

    can be observed that C

    (s

    )!C

    (s

    )"0.5Q

    [1!

    1/(s

    )]'0 since (s

    )'1, and both C

    (s

    ) and

    C

    (s

    ) are functions of Q

    and .

    Lemma 6. For any lead-time demand distribution,

    C(0)'0 and C(s) is a strictly increasing function.

    Proof. It is clear that C

    (0)"0.5Q

    [(s

    )#

    1/(s

    )!2]'0, because can neither be zero norone (otherwise C

    (0) would be nonnegative). Using

    (1/(s

    ))"!f(s

    )[(s

    )]\[1!F(s

    )!2]\,

    yields

    C

    (s

    )"0.5Q

    f(s

    )[(s

    )]\[1!F(s

    )!2]\

    ;[(s

    )!1]'0,

    C

    (s

    ) is also monotonically increasing.

    Again, this lemma guarantees that s

    is unique.

    We now examine the consequences when evaluat-

    ing the inventory system according to the specified

    service levels and the resulting turnover ratio and

    minimum total cost. This is accomplished by plot-

    ting the critical functions, C

    (s

    ) and C

    (s

    ), versus

    the range of s

    , for a given service level. s*

    can be

    used for finding the two critical points on the

    graph, and then one can determine the superiorityofP

    or P

    . We illustrate these ideas in Fig. 3. Note

    that since C

    (s

    )'C

    (s

    ) and both are strictly in-

    creasing functions, s's

    . The effect of the two

    critical points on the possible relationships between

    turnover ratio and total cost when using the same

    value of P

    and P

    are described as follows:

    1. If s*3[0, s

    ), then TR*

    (s, Q)(TR*

    (s, Q),

    TC*

    (s, Q)'TC*

    (s, Q), and P

    is dominant. This

    case corresponds to Fig. 3a.

    154 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158

  • 8/2/2019 Art Zhaohui

    9/12

    Fig. 3. Possibilities when evaluating P

    and P

    by the turnover

    ratio and the total cost for a given service level.

    2. If s*3[s

    , s

    ), then TR*

    (s, Q)'TR*

    (s, Q),

    TC*

    (s, Q)'TC*

    (s, Q). There is a trade-off in

    using P

    or P

    , since P

    gives a higher turnover

    ratio, but P

    offers a lower minimum cost, for

    a same level of service measure. This case corres-

    ponds to Fig. 3(b).

    3. If s*3[s

    ,R), then TR*

    (s, Q)'TR*

    (s, Q),

    TC*

    (s, Q)(TC*

    (s, Q), and P

    is dominant. This

    case corresponds to Fig. 3c.

    3.2.3. Normal LTD: A numerical exampleThe major question is then: when would the

    three cases indicated in Fig. 3 occur? We rely on

    a normal LTD as an example to answer the ques-

    tion. The same system parameters used in the pre-

    vious sections are chosen. Based on Eqs. (13), (18)

    and (20), the normal LTD gives the following ex-

    pressions:

    (k)"

    1!F(k)

    1!

    F(k)!

    2

    ,

    C

    (k

    )"k#(Q

    /)[0.5(k

    )!0.5],

    C

    (k

    )"k#(Q

    /)[0.5(k

    )!0.5/(k

    )!1].

    Note that the normal distribution is not approxi-

    mated and that the critical functions given in

    Eqs. (18) and (20) for the normal LTD are depen-

    dent on Q

    / and .The system parameters (A"100, D"10000,

    v"10, r"0.2) lead to Q"1000. By varying the

    standard deviation of LTD, we choose Q/"10,4, 2, 1, 0.67 (correspondingly, "100, 250, 500,1000, 1500). The two critical points, k

    and k

    ,

    and k*

    and k*

    are obtained by a mathematical

    software package and the results are summarized in

    Table 2. The results show that for all five values of

    the standard deviation, k*

    is less than both critical

    points, k

    and k

    , which implies that the fill rate,

    P

    , always outperforms the probability of no stock-

    out, P

    , in all five cases.

    4. Concluding remarks

    Customer service has become a key factor in

    making various managerial decisions in every or-

    ganization. Apart from improving service, inven-

    tory managers are also concerned with reducing

    cost and maintaining an acceptable ratio of inven-

    tory turns. With the recognition of these three areas

    as the components of the management effectiveness

    A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158 155

  • 8/2/2019 Art Zhaohui

    10/12

    Table 2Critical points: a numerical illustration for normal LTD,A"100; D"10 000; v"10; r"0.2; Q

    "1000

    k*

    k

    k

    k*

    Q

    /"100.01 2.3263 1.4553 1.9790 0.8782

    0.02 2.0537 1.0998 1.6669 0.45050.03 1.8808 0.8637 1.4641 0.1622

    Q

    /"40.01 2.3263 1.6789 1.9846 1.30580.02 2.0537 1.3507 1.6478 0.95080.03 1.8808 1.1362 1.4720 0.71670.04 1.7507 0.9708 1.3173 0.53490.05 1.6449 0.8331 1.1891 0.38260.06 1.5548 0.7133 1.0782 0.24930.07 1.4758 0.6061 0.9794 0.1293

    Q

    /"10.01 2.3263 1.9055 2.0040 1.78680.02 2.0537 1.5977 1.6970 1.47960.03 1.8808 1.3985 1.4983 1.28100.04 1.7507 1.2462 1.3463 1.12930.05 1.6449 1.1204 1.2207 1.00410.06 1.5548 1.0118 1.1123 0.89600.07 1.4758 0.9153 1.0159 0.80000.08 1.4051 0.8277 0.9283 0.71290.09 1.3408 0.7469 0.8476 0.63270.10 1.2816 0.6716 0.7723 0.55780.11 1.2265 0.6006 0.7014 0.48720.12 1.1750 0.5332 0.6340 0.42020.13 1.1264 0.4687 0.5695 0.3562

    Q

    /"20.01 2.3263 1.8078 1.9923 1.5735

    0.02 2.0537 1.4923 1.6832 1.24880.03 1.8808 1.2874 1.4828 1.03770.04 1.7507 1.1302 1.3293 0.87550.05 1.6449 1.0001 1.2023 0.74120.06 1.5548 0.8875 1.0925 0.62480.07 1.4758 0.7871 0.9948 0.52110.08 1.4051 0.6958 0.9060 0.42660.09 1.3408 0.6115 0.8240 0.33920.10 1.2816 0.5326 0.7475 0.25740.11 1.2265 0.4581 0.6752 0.18010.12 1.1750 0.3872 0.6065 0.10640.13 1.1264 0.3193 0.5407 0.0356

    Q

    /"0.67

    0.01 2.3263 1.9491 2.0123 1.88210.02 2.0537 1.6441 1.7067 1.57980.03 1.8808 1.4469 1.5091 1.38450.04 1.7507 1.2962 1.3578 1.23450.05 1.6449 1.1719 0.2330 1.11250.06 1.5548 1.0647 1.1253 1.00640.07 1.4758 0.9694 1.2096 0.91220.08 1.4051 0.8829 0.9427 0.82670.09 1.3408 0.8033 0.8627 0.74800.10 1.2816 0.7290 0.7880 0.67460.11 1.2265 0.6591 0.7177 0.60550.12 1.1750 0.5928 0.6510 0.53990.13 1.1264 0.5293 0.5872 0.4772

    in inventory control, this paper aims to examine the

    performance of two popular service measures in

    achieving an efficient balance among these three

    components. Specifically, lead-time demand is

    treated as the major exogenous impact on the man-

    agement effectiveness and a single-item, single-

    stage continuous inventory system is considered.By assuming four widely used lead-time demand

    distributions and relying on two sets of optimiza-

    tion models, we have studied the following two

    popular service measures that have wide applica-

    tions in research and practice: the probability of no

    stockout during lead time and the fill rate. The

    results suggest that (1) the condition that one

    measure outperforms the other depends on the

    ratio of economic order quantity to the variance of

    lead-time demand; and (2) the two service measures

    yield different levels of the total inventory cost andthe turnover ratio. These indications provide im-

    portant guidelines for inventory managers to make

    sound decisions. In addition, the managers should

    be aware of the differences of the cost, the level of

    service, and the turnover ratio resulted from using

    each service measure and should seek the balance

    among the three elements based on their desired

    managerial objectives.

    Appendix A.

    Lemma 1. For an exponential lead-time demand: (i)

    when Q

    /(0.3344, P*'P*

    ; (ii) when Q

    /'

    0.3344, P*(P*

    ; and (iii) the break-even point

    (P*"P*

    ) is at Q

    /"0.3344.

    Proof. P!P

    "G[exp [0.5( Q

    ##1/

    #)]

    !exp(Q

    ) (1#(1#(Q

    ))], where

    G"exp (!1!K/vr)

    1#(1#(Q

    ).

    Note that G is positive and can be ignored in the

    following analysis. Furthermore,

    #

    Q"

    Q

    1#(1#(Q

    )

    "(1/)[(1#(Q

    )!1],

    156 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158

  • 8/2/2019 Art Zhaohui

    11/12

    and

    1/#"(1/)[1#(1#(Q

    )].

    Then, after some simplification,

    P!P

    Jexp [(1#(Q

    )]

    !eH/[1#(1#(Q

    )]. (A.1)

    Letting y"Q

    yields

    P!P

    JeW[exp ((1#y!y)

    !(1#(1#y)].

    Moreover, let

    z"exp((1#y!y)!(1#(1#y).

    Note that when zeW"0, P!P"0; ze

    W(0, orz(0, P

    !P

    (0; and zeW'0, or z'0,

    P!P

    '0. Thus, one needs to focus only on the

    function, z, to determine the sign of P!P

    . Since

    the first derivative of z is

    z"(y/(1#y!1) exp((1#y!y)

    !y/(1#y(0,

    and when y"0, z"W"e!2, one can conclude

    that the function, z, is a decreasing function with

    respect to y, and will reach zero at some value of y.Letting Eq. (A.1) be zero, one can find that

    y"Q"0.3344. The plot ofzeW versus y is shown

    in Fig. 2. The illustration demonstrates that

    1. when y"Q"0.3344: zeW"0NP

    !P

    "0

    NP"P

    ;

    2. when 0(y"Q(0.3344: zeW'0NP

    !P

    '0NP

    'P

    ;

    3. when y"Q'0.3344: zeW(0NP

    !P

    (0NP

    (P

    .

    Using "1/, the results summarized in thelemma then follow.

    Appendix B.

    Lemma 4. he sum of s* and Q* obtained by the

    P

    -constrained model is an increasing function with

    respect to the value of P

    .

    Proof. The P

    -constrained model is

    Minimize AD/Q#vr(Q/2#s!),

    s.t. bM(s)).

    The Lagrangian function can be written as

    (s, Q, M)"AD

    Q#vr

    Q

    2#s!#M

    bM(s)

    Q!.

    (B.1)

    The first-order conditions are

    j

    jQ"!

    AD

    Q#

    vr

    2!

    M

    QbM(s)"0, (B.2)

    j

    js"vr#M[F(s)!1]/Q"0, (B.3)

    j

    jM"bM(s)/Q!"0.

    The optimal (s, Q) obtained by these conditions

    should be functions of, and we denote the optimalsolution as s*() and Q*(). Furthermore, Eq. (B.3)ensures that M is positive, and Eq. (B.2) can be

    written as

    AD

    Q

    #M

    Q

    bM(s)"0.5Qvr. (B.4)

    It is evident that the total cost increases as the

    service level increases. For a specified value of ,minimizing Eq. (B.1) is equivalent to

    Minimize ()"AD

    Q#vr

    Q

    2#s!#

    MbM(s)

    Q.

    (B.5)

    Therefore, substituting Eq. (B.4) to Eq. (B.5) yields

    ()"vr[Q*(#s*()!]. Since we have shownthat () increases as the service level increases, theconclusion in the lemma follows.

    References

    [1] J.R.T. Arnold, Introduction to Materials Management,

    2nd ed., Prentice-Hall, Englewood Cliffs, NJ, 1996.

    [2] L.A. Johnson, D.C. Montgomery, Operations Research in

    Production Planning, Scheduling, and Inventory Control,

    Wiley, New York, 1974.

    A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158 157

  • 8/2/2019 Art Zhaohui

    12/12

    [3] H. Schneider, Effect of service-levels on order-points or

    order-levels in inventory Models, International Journal of

    Production Research 19 (1981) 615631.

    [4] E.A. Silver, R. Peterson, Decision Systems for Inventory

    Management and Production Planning, 2/e, Wiley, New

    York, 1985.

    [5] R.J. Tersine, Principles of Inventory and Materials Man-

    agement, 4/e, Prentice-Hall, Englewood Cliffs, NJ, 1994.[6] A.Z. Zeng Service considerations in replenishment strat-

    egies, Ph.D. dissertation, Department of Management

    Science and Information Systems, The Pennsylvania State

    University, 1996.

    [7] M.J. Curley, Service level and average stockholding in

    a re-order level systems, Journal of the Operational Re-

    search Society 29 (8) (1978) 803805.

    [8] C. Das, Explicit formulas for the order size and reorder

    point in certain inventory problems, Naval Research

    Logistics Quarterly 23 (1976) 2530.

    [9] C. Das, Sensitivity of the (Q, r) model to penalty cost

    parameter, Naval Research Logistics Quarterly 23 (1975)

    2530.

    [10] P.R. Tadikamalla, Application of the Weibull distribution

    in inventory control, Journal of Operational Research

    Society 29 (1) (1978) 7783.

    [11] P. Zipkin, Inventory service-level measures: convexity

    and approximation, Management Science 32 (9) (1986)

    975981.

    [12] T.A. Burgin, The gamma distribution and inventory con-

    trol, Operations Research Quarterly 26 (1975) 507525.[13] T.A. Burgin, J.M. Norman, A table for determining the

    probability of a stockout and potential lost sales for

    a gamma distributed demand, Operations Research Quar-

    terly 27 (1976) 621631.

    [14] C. Das, Approximate solution to the (Q, r) inventory model

    for gamma lead time demand, Management Science 22 (9)

    (1976) 10431047.

    [15] R.G. Schroeder, Managerial inventory formulations with

    stockout objectives and fiscal constraints, Naval Research

    Logistics Quarterly 21 (1974) 375388.

    [16] C.A. Yano, New algorithm for (Q, r) systems with complete

    backordering using a fill-rate criterion, Naval Research

    Logistics Quarterly 32 (1985) 675688.

    158 A.Z. Zeng, J.C. Hayya/Int. J. Production Economics 58 (1999) 147158