30
Asahi/America New Technology Fieldbus lectric & Pneumatic Actuatio

Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Embed Size (px)

Citation preview

Page 1: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Asahi/AmericaNew Technology

Fieldbus Electric & Pneumatic Actuation

Page 2: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members

Page 3: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members•ABB Industrial Systems Inc.•Accutech•Advanced Distillatiom Technology•Applied Information Scienncr•Asahi/America•Automation Research Institute of Ministry

of Metallurgical Industry•Automax/Accord Controls•Bailey Japan Co., Ltd.•Baker Hughes INTEQ•Bentley Nevada Corporation•Boing•BB Oil-Alliance Refinery

•Bray International, Inc.•Chevron Research & Technology•Chinese Fieldbus Professional Commission•Chiyoda Corporation•Chubu Electric Power Company•City of Columbus Wastewater Treatment•Control System Integrators Association•Crouse hindes/CEAG-digi table•Delta t•DKK Corporation•Dresser Industries

Page 4: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members•Duke/Fluor Daniel•du Pont Engineering Co.•EL-O-MATIC BV•Elsag Baily Process Automation•Endress + Hauser GmbH + Co.•Exxon Research & Engineering •Co.•Fieldbus Inc.•FINT•Fisher Controls International, •Inc.•Fisher-Rosemount Systems Inc.•Fraunhofer Institute•Fuji Electric Co., Ltd.•GAXT Terminals Corp.

•Groupe Schneider•Hartmann & Braun AG•Hitachi, Ltd.•Honeywell Inc.•HuaKong Technology Co., Ltd.• ICT, Inc.• ifak• Instrument Control Service, Inc.• I&PCEA• Intellution, Inc• InterlinkBT•Jet Propulsion Laboratory•JGC Corp.•K-Patents Oy

Page 5: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members•Keneka Engineering Corp.•Kinetics Technology •International•Knick Elektronische •Meßgeräte GmbH &Co.•Konsberg Simrad AS•Koso Service Co., Ltd.•KROHNE Messtechnik GmbH •& Co.•Kurihara Kogyo Co., Ltd•Magnetrol International•Measurement Technology Ltd.•Micro Motion, Inc.•Mitsubishi Electric •Corporation

•Mobile Technology C•Monsanto Company•Moore Products Co.•National Instruments Corp. •NEC Corporation•Neles-Jamesbury Oy•NEMA•Niigata Masoneilan Co., Ltd.•Nippon Gear Co., Ltd.•Norsk Hydro a.s.•Ohkura Electric Co., Inc.•Omni Flow Computers•Oval Engineering Co., Ltd.

Page 6: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members

•PC&E•PDVSA-Servicois Automatizagion•Pepperl+Fuchs•PMV,Palmstiernas Instruments•POHTO•Praxair, Inc.•Presys Instrumentos e Sistemas Ltda.•R. Stahl Schaltgeräte GmbH•Relcom Inc.•Research Reacto Institute of Kioto University•Richard Hirschmann Of America, Inc.

•Rockwell Automation•Rosemount Analytical, Inc.•Rosemount Inc.•Saudi Arabian Oil Company•Shanoc, Inc.•Shenyang Institue of Automation•Shell Oil Company•Shimadzu Corporation•SHIP STAR Associates Inc.•Siemens Energy & automation, Inc.•Sira Test & Certification, Ltd.•SMAR

•Smar Research

Page 7: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Fieldbus Foundation Members

•Softing GmbH•SRC NIITEPLOPRIBOR•SRI International•Stone & Webster Engineering Corp.•StoneL Corporation•The Foxboro•Tokyo Keiso Co., Ltd.•Toshiba Corporation•VALTEK International•VEGA Grieshaber KG•Walsh Automation Inc.•Westinghouse Electric•Westlock Controls

•Wonderware Corporation•WorldFIP Europe•Yamaha Corporation•Yamatake-Honeywell Co., Ltd.•Yokogawa Electric Corporation•Yokogawa Electronics Co., Ltd

Page 8: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Intellis

NetworkMonitors

Page 9: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Typical Hardwired System

PLC

IO/Cabinet

Level SensorsTank Automated Valves

Page 10: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

INTELLIS Network System

Tank Level Sensors

Automated Valves

PLC

Page 11: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

INTELLIS Network System

Page 12: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Intellis System

PLC

Network Monitor Field

Network

Field Network

Page 13: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Network Communications

Page 14: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Labor CostsThe utilization of a serial communications field networkwill greatly contribute to theoverall reduction of labor costsas compared to the conventional hardwired scheme where individual wires must be pulled through a protected conduit that is hundreds of feet long.Hardwired 180 valve system $223,905Networked 180 valve system $102,129

The Economic Advantages of Field Networks

Page 15: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Material CostsThe amount of conduit, fittings, wire, andjunction housings is greatly reduced.When compared with conventionalsystems, field networks eliminate a substantial amount of field wiring andthe labor necessary to install it.

Hardwired 180 valve system $228,404Networked 180 valve system $182,355

Page 16: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

Maintenance CostsField networks create the foundation for a plant wide valve management system that takes full responsibility for monitoring and diagnosing valve performance from installation to predictive/preventive maintenance scheduling.

Page 17: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

The Network Monitor

Page 18: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

INTRODUCING THE ICoT PROXIMITY POSITIONER

Page 19: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoT•The ICoT positioner has been designed with ease of maintenance as a primary consideration.•There are only two main components: Sealed Electronic Canister and IP Transducer.•Minimum spare parts required and ease of future upgrades.

Page 20: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoT The First Proximity

PositionerThe Advantages Offered By Proximity The Advantages Offered By Proximity Sensors & Switches Can Now Be Sensors & Switches Can Now Be Introduced To The Smart Positioner Introduced To The Smart Positioner With The Hall Effect Sensor Offering With The Hall Effect Sensor Offering Non-Contact Feedback Data.Non-Contact Feedback Data.

Page 21: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

NON-CONTACT FEEDBACK ROTARY

No Linkage To Wear, Damage Or Miss-Align, So No Linkage To Wear, Damage Or Miss-Align, So Increasing Accuracy And Reliability Of FeedbackIncreasing Accuracy And Reliability Of Feedback

Page 22: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

NON-CONTACT FEEDBACK LINEAR

Availability Of Availability Of Various Length Various Length Triggers Systems Triggers Systems 0.300” to 48.0 0.300” to 48.0 inch Strokes.inch Strokes.

No Troublesome No Troublesome Rotary / Linear Rotary / Linear Conversion Conversion Linkage Kits.Linkage Kits.

Page 23: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

REMOTE MOUNTING OF ICOT POSITIONER

With Feedback With Feedback Signals Now Signals Now Being Electrical Being Electrical Rather Than Rather Than Mechanical, The Mechanical, The Positioner Is No Positioner Is No Longer Required Longer Required To Be Mounted To Be Mounted On The Valve.On The Valve.

Advantageous Advantageous For Extreme For Extreme Vibration and Vibration and Temperature Temperature

Page 24: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoT JR. Integrated Position

Transmitter

The ICoT 4100 is standardly equipped with an integrated 4 to 20mA position feedback transmitter.

Page 25: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoTStandard Features

4 to 20mA Position 4 to 20mA Position TransmitterTransmitter

Same unit for linear or Same unit for linear or rotary applications.rotary applications.

20 micron inlet filter20 micron inlet filter

Three pressure gaugesThree pressure gauges

Single acting, double Single acting, double acting or air assisting acting or air assisting actuation.actuation.

Optional Integrated Optional Integrated Components:Components:

Position SensorsPosition Sensors Emissions MonitorEmissions Monitor Solenoid ValveSolenoid Valve

Page 26: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoTA Full Range of Proximity

Positioners

Current Available Ranges:• ICoT 4100 Series: Electro-Pneumatic Positioner• ICoT 4200 Series: Intelligent Positioner w/ Keypad• ICoT 4300 Series: Intelligent Positioner w/ HARTFuture Available Ranges:• ICoT 4400 Series: Intelligent Positioner w/ Fieldbus• ICoT 4500 Series: Intelligent Positioner w/ Profibus

Page 27: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

ICoTPROCESS BENEFITS

Increase In Accuracy and Sensitivity Increase In Accuracy and Sensitivity ((Minimal Hysteresis)Minimal Hysteresis)

Speed Of Response, Speed Control.Speed Of Response, Speed Control. Tighter Control Of Process Loop.Tighter Control Of Process Loop. Quality Of Process Output Increased.Quality Of Process Output Increased. More Aggressive Control Maybe More Aggressive Control Maybe

Employed.Employed.

Reliability Increase.Reliability Increase. Lower Down Time For Maintenance & Re-Lower Down Time For Maintenance & Re-

Calibration.Calibration.

Page 28: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

HANDHELD CALIBRATION

Connection For 275 HandheldConnection For 275 Handheld

Full Calibration Of Positioner From Any Point Full Calibration Of Positioner From Any Point On The Loop, At The Instrument Or I/O Card.On The Loop, At The Instrument Or I/O Card.

Page 29: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

CONNECTION TO HART SOFTWARE

Page 30: Asahi/America New Technology Fieldbus Electric & Pneumatic Actuation

In SummaryICoT Benefits:

Non-Contact Positioning.Non-Contact Positioning.

Remote Mounting Ability.Remote Mounting Ability.

Valve Optimization Through PID Control.Valve Optimization Through PID Control.

Accuracy Improvement Due To Integrator.Accuracy Improvement Due To Integrator.

Electronic Speed Control.Electronic Speed Control.

Push Button Calibration For Speed & Push Button Calibration For Speed & Accuracy.Accuracy.

Linear & Rotary Applications From One Linear & Rotary Applications From One Positioner Package.Positioner Package.