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I N N O V A T I V E C O N T R O L O F G L A S S P R O D U C T I O N
ASDR Autonomous Stuckand Down Ware Reject System
Safe rejection guaranteedThe ASDR hot-end distributor box forms the heart of an autonomous hot-end reject system,
which detects and rejects damaged or broken containers as well as containers that have fallen
over or stuck together.
The optional machine control system allows faulty containers to be rejected either manually
by pressing a key on the section or automatically, e.g. after lubrication. In addition, the reject
signal from an IS machine control can be corrected and the container reject precision optimised.
The ASDR counts the number of containers produced and rejected for statistical purposes.
It is suitable for retrofi tting to almost any production line. The structure and design refl ect the
harsh conditions prevailing in the IS machine‘s environment.
futronic GmbH · Tolnauer Str. 3-4 · 88069 Tettnang (Germany) · Phone +49 7542 5307-0 · Fax +49 7542 5307-70 · www.futronic.de · [email protected]
I N N O V A T I V E C O N T R O L O F G L A S S P R O D U C T I O N
Technical data• Dimensions: 300 x 100 x 180 mm
• Weight: 5 kg
• Degree of protection: IP50
• Power supply: 24 VDC ± 10 % or 19.5 VAC ± 10 %
optionally with transformer: 115 VAC / 230 VAC
• Power consumption: max. 33 W
• Valve driver outputs: max. 15 VA
• Ambient conditions: 0 to 60 °C, max. 80 % relative humidity
• Connectivity: Up to 8 ASDRs can be connected together
in a network with the aid of an active current loop
(ESD bulkheads, power source). Only in conjunction
with a PC.
• Measurement accuracy: minimum measurement object 3 ms ± 0.5 ms
maximum measurement object 60 s ± 0.5 ms
• Battery backup: If the power supply is interrupted, all data is stored
in a non-volatile memory and can be accessed again
the next time the unit is switched on.
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Reasons for rejection• objects are smaller or larger than
a freely selectable diameter
• objects are stuck together
• objects are too close together
• objects have fallen over
• objects are broken (cullet, fragments)
Benefi ts• quick and easy to install
• very small footprint
• suitable as a standalone control system
• reject correction simply requires a reject
signal from the IS control
• compatible with all IS control systems
Additional functions• number of objects produced and rejected
counted for statistical purposes
• up to 8 ASDRs can be connected together
in a network
• statistical evaluation and remote control
on a central PC
Light barrier
Many different light
barrier types can be
connected.
Cullet chute
Can be mounted at any
point on the conveyor
(max distance from light
barrier = 10 m).
Reject nozzle
Broken or out-of-tolerance
containers and containers
that have fallen over or
stuck together are rejected
here.
Control unit
Rugged industrial design with control
and display elements.
Used to activate „Teach mode“.
No further calibration required.