Upload
others
View
10
Download
0
Embed Size (px)
Citation preview
LIQUID CARTONS FOR ASEPTIC PACKAGING
FRESHNESSPRESERVED
CORPORATE OFFICE MANUFACTURING PLANT - INDIA
A – 108, SECTOR - IV, NOIDA - 201301 (U.P.), INDIA.PHONE NO.: +91 - 120 - 4012345,356,674 FAX NO.: +91 - 120 - 2556040EMAIL: [email protected]
SM-8,10, GIDC INDUSTRIAL ESTATE-II,SANAND -382110, DIST: AHMEDABAD,GUJARAT, INDIAEMAIL: [email protected]
FRESHNESSPRESERVED
32
Over the last three decades, Uflex has earned an irreproachable reputation defining the contours of the ‘packaging industry’ in India and overseas. Since its inception in 1985, it has turned into a multi-billion-dollar company focusing on trust, value creation, quality innovation and customer satisfaction. Uflex has grown from strength to strength with large manufacturing capacities of packaging films and packaging products, providing end-to-end solutions to clients over 140 countries around the world, where it enjoys a formidable market presence. It enjoys a supreme position in India being the country’s largest flexible packaging company.
INDIA’S LARGESTMULTINATIONALFLEXIBLE PACKAGINGMATERIALSAND SOLUTIONCOMPANY.
Ashok ChaturvediFounder, Chairman and Managing DirectorUflex Limited
We have crossed yet another milestone! With our aseptic liquid packaging material manufacturing plant commissioned at Sanand (Gujarat), we have completed our product bouquet in its entirety. Today we stand in a good stead to offer end-to-end flexible packaging solutions for all product types - be it solids, semi-solids, powders or granular materials, non-aerated liquids, viscous fluids, pastes or gels for that matter we can service them all with perfection much to the delight of our customers.
ASEPTO, as we have chosen to call our liquid packaging material brand is the first ever Indian trade mark in the aseptic packaging space and is as immaculate as our other flexible packaging solutions. I am exhilarated to state that this venture reaffirms our commitment towards Government’s flagship scheme ‘Make in India.’
A lot of research and development has gone into making this brand that is all set to redefine the liquid packaging experience. Hailing from our philosophy of offering not just the packaging material but also the associated packing machines, ASEPTO is uniquely complimented by indigenously engineered and manufactured Asepto Smart Filling Lines to complete the brand service continuum.
Upholding the ethos of our Group, all business practices and product development protocols for aseptic liquid packaging material manufacturing have been immaculately conceived to conform with our guiding principles of innovation to create value added differentiation and sustainability.
I have always believed that having alternatives makes prudent business sense in the market. I see ASEPTO as a pleasant alternative for our customers who have settled for nothing short of the best ever. In fact, ASEPTO will further strengthen our ties with them in the liquid packaging space which I see as a natural progression of our long standing business relationship for other product types.
The unrelenting faith that our clients pose in Uflex has been the cornerstone of our success and we shall continue to delight them with unrivalled flexible packaging solutions as always.
MESSAGE FROMFOUNDER, CHAIRMAN& MANAGING DIRECTOR
54
2005
Manufacturing plant for packaging films set up in DUBAI, UAE
2008
WOVEN POLYPROPYLENE (WPP) bagsmanufacturing commenced
2009
Manufacturing plant for packaging films started in MEXICO
2007
New packaging and holography plant set up in JAMMU
2010 2013
Manufacturing plant for packaging films commissioned in EGYPT
Manufacturing plant for packaging films commenced operations in KENTUCKY
2012 2017
Manufacturing plant for packaging films operationalized in POLAND
Aseptic Liquid Packaging Material Manufacturing Plant commissioned in Sanand, GUJARAT
GLOBALPRESENCE
OURMILESTONE
1989 1996 2001
200219941985
A spark led by MR. ASHOK CHATURVEDI redefined packaging industry in India – Sachets / Unit Pouch of Mouth Fresheners, Shampoo, Candies, Tomato Ketchup etc.
1st Line of BOPET Film installed in Noida
New Plant for packaging products set up in NOIDA
1st BOPP Film Line installed in Noida &2nd Line of BOPET Film installed in Noida
2nd BOPP Film line was set up in Noida
CPP packaging film line installed in Noida &1st METALLIZER installed in Noida
3rd BOPET line installed at Noida and PET Chips Plant set up at Malanpur
ITS NOT ABOUT THE JOURNEY, ITS ALL ABOUT THE MILESTONES ACHIEVED IN LAST 3 DECADES.
Uflex enjoys a global reach with unhindered speed, making it truly a multinational enterprise. Headquartered in Noida (the National Capital Region of Delhi), it has developed state-of-the-art manufacturing facilities in India, the UAE, Mexico, Poland, Egypt and the USA. Uflex serves as a one-stop-shop flexible packaging solution provider cutting across varied sectors spanning the USA, Canada, South America, the UK, Europe, Russia, the CIS countries, South Africa and other African countries, the Middle East and the South Asian countries.
76
FROM THECEO’S DESK
Ashwani Kumar Sharma President & CEONew Business Initiatives
Uflex Group is constantly guided by the thought of instituting continual development and identifying areas of improvement that propel us towards setting new benchmarks of excellence. This winning mindset of competing with our own self is instilled by our Founder, Chairman & Managing Director, Mr. Ashok Chaturvedi. Under his aegis, we are forever on the roll to ensure that our performance today is better than what it was yesterday and that tomorrow it will be further up by several notches as compared to where it stands today. Our CMD’s passion, commitment and impeccable entrepreneurial skills are directed towards delighting our global clientele with bespoke and fully integrated flexible packaging solutions.
Innovation to create value-added differentiation is our raison d'être in our quest to offer the most contemporary, optimized and sustainable aseptic liquid packaging solutions, as we embark upon a momentous journey of bringing to you nothing less than the best! Resonating with our corporate ethos and with immense pride I unveil ‘ASEPTO’, the aseptic liquid packaging solution brand under the umbrella of New Business Initiatives from the house of Uflex. Asepto is derived from the word ‘Aseptic’ which means sterile. The catchphrase is our product’s solemn promise to its customers - ‘Freshness Preserved’. Asepto is backed by the rich legacy and pedigree of Uflex.
Presently, the Indian aseptic liquid packaging market is growing at the rate of 17–18% per annum and is expected to double in the next five years to approximately 20 billion packs per annum. Our total manufacturing capacity will stand at of 7 billion packs per annum which is further scalable in response to the market demand. The aseptic liquid packaging material manufacturing plant in Sanand, Gujarat would play a key role in propelling the growth of aseptic packaging in the years that follow both in India as well as overseas.
98
OURMANUFACTORY
PACKAGINGMATERIAL
FILLINGMACHINE
TECHNICALSUPPORT
DESIGNSOLUTION
C MKY
MAKE ININDIAMADE FORTHE WORLD
11
All attuned to Government’s “Make in India“ vision, the aseptic liquid packaging manufacturing plant is spread over 21 Acres of the total 72 Acre land parcel that U�ex has in Sanand, Gujarat. The manufacturing facility is �rst of its kinds with a production capacity of 7 Billion packs per annum.
We are ISO 9001:2008, ISO 9001:2015, ISO 14001:2015 and ISO 18001:2007, ISO 22000:2005, BRC-IoP Issue 6, certi�ed manufacturing facility, reinforcing our strong operational processes and commitment for continual improvement. Moving forward we will get our facility certi�ed for SEDEX, FSC and FDA certi�cations.
10
ABOUTASEPTO
‘Asepto’, as the name suggests, is derived from the word aseptic, which means sterile.
With a solemn promise of ‘Freshness Preserved’, Asepto is the ‘Liquid Packaging Brand’ from the house of U�ex Limited - India’s largest fully integrated multinational �exible packaging materials and solution company. We are India’s �rst manufacturer of aseptic liquid packaging material with a state-of-the-art facility in the industrial hub of Sanand in Gujarat. Our offering has been designed in such a manner that users �nd the products convenient and can use with an ease to open it, in addition to offering them optimal shelf life for juices, non-aerated alcoholic beverages and highly perishable liquid consumables, like milk and other dairy products.
Our aseptic packaging manufacturing facility is equipped with the latest top-of-the-line converting machines that are capable of manufacturing world-class aseptic packs. The facility is a �rst-of-its-kind with a production capacity of 7 billion packs per annum. The plant is spread over 21 acres of the sprawling 72 acre land parcel that U�ex has in Sanand.
With our packaging solutions, we endeavor meeting the ever-growing demand for quality aseptic liquid packaging solution, minimizing the challenges being confronted by the dairy, beverage and alcohol industries. Our product portfolio would cater to 90% of the total domestic demand. We aim to provide sustainable packaging solutions to our global clientele, with the proposition of keeping the liquid content fresh for a longer period. The aseptic liquid packaging material is manufactured keeping the good hygiene and safe manufacturing practices at the core.
10
SLIM
OUR PACKAGES& APPLICATIONS
Asepto Brick packs are compact, energy ef�cient, lightweight and multi-layered. The inclusion of high quality six layered materials of different combination offers strength and stability to the pack.The pack comes in 2 formats Slim & Base with volumes 100ml base, 125ml slim, 160ml slim, 200ml slim, 250ml base, 1000ml slim, 1000ml base.
BASE
OUR PACKAGES& APPLICATIONS
ASEPTOTM
Sizes
100ml
250ml
1000ml
Scissor Perforation PPH PLH
Sizes
125ml
160ml
200ml
1000ml
Scissor Perforation PPH PLH
DairyProducts
FruitBeverages
AlcoholicBeverages
DairyProducts
FruitBeverages
AlcoholicBeverages
1312
PPH
COMING SOON
COMING SOON
COMING SOON
COMING SOON
Asepto Pillow packs are combination of the good old design and modern day aseptic technology, in order to generate a feeling of comfort and nostalgia along with a blend of new generation protection to our customers. It is available in various capacities of 70ml, 100ml, 200ml, 250ml, 500ml and 1000ml.
OUR PACKAGES& APPLICATIONS
ASEPTOTM
OUR PACKAGES& APPLICATIONS
Asepto Trio packs are designed keeping in mind the end user’s perception of overall packaging and product experience.The pack comes in various formats like 65ml, 90ml, 110ml &150ml. The packs have an easy opening mechanism further fostering a user-friendly experience.
ASEPTOTM
Sizes
65ml
90ml
110ml
150ml
Scissor
DairyProducts
FruitBeverages
1514
Sizes
70ml
100ml
200ml
250ml
500ml
1000ml
Scissor
DairyProducts
FruitBeverages
WHAT’SNEW
ASEPTO SPARK offers a unique holographic pack range, giving our customers endless possibilities to give an evolutionary edge to their existing packs, or altogether create a new brand proposition to their existing line of products. This range of offering enhances the aesthetic and functional elements of the carton packs signi�cantly, giving a distinct identity with enhanced shelf impact.
The real innovation that separates ASEPTO from other beverage packaging is its uniqueness to offer smarter pack versions that promise to deliver high visibility value with a strong attraction quotient.
ASEPTO PREMIUM certainly gives beverage companies a great option to increase their product lines with premium brands without contemplating much about creating a sophisticated look for the packs. It is a unique offering from the ASEPTO brand that has rede�ned the making of carton packs into an art form. The holographic look achieved through �exo printing technology gives the option of foil stamping, embossing and holographic effects that brings a distinguishing feature to the packs like never before.
1716
The hi-ef�ciency paperboard provides stiffness and strength to the packs, and is a good surface material to achieve clear design printing.
The aluminium foil layer is a strong barrier for oxygen and light, and helps protect the product �lled inside a carton pack from external environmental impacts.
The inner layer made of polyethylene makes it possible to seal the liquid inside the carton pack.
KEY COMPONENTSOF THE SIX LAYER PACKAGING
PACKAGINGMATERIAL
Asepto packaging material offers a six-layered packaging for the beverage, dairy and alcohol industries, built on 3Ps of packaging, i.e.,
keeping in mind the perspectives of our customers and end-consumers of the products.
1918
The packaging solution thus engineered is highly effective and optimized with the best material application comprising paperboard, aluminium and polyethylene. All food grade raw materials are used in packaging to ensure utmost safety for storing consumable products.
This multi-layered construction enables the carton to protect the contents from several factors responsible for spoilage, preserving the products’ freshness and value. The packaging thus increases the shelf life of products and reduces the dependency on cold chain storage facilities, besides enunciating easy handling ability.
The extrusion lamination machine is fully equipped with hi-tech accessories and automation to create differentiation and a superior quality aseptic packaging material.
OURTECHNOLOGYOURTECHNOLOGY
Lamination machine is equipped with the high-tech accessories & atomization to produce new product & be competitive in market
MANUFACTURER
SPEED
MAX. LAMINATING
WIDTH
ROLL LOADING
ROLL UNLOADING
DEFECT INSPECTION
DAVIS STANDARD,
GERMANY
600M/MIN
1350 MM
AUTO MODE
AUTO UNLOADING
100% DEFECTS
INSPECTION SYSTEM
This high speed printing machine has 100% defect inspection system which detects smaller defects even in its peak speed.
Machine has inline facility to crease and perforate the paperboard with perfection in its peak speed.
L A M I N A T I O NM A C H I N E
Without consistent efforts toward technological upgrades, it is next to impossible to attain sound results matching the vision of the company and the expectations of customers. ASEPTO excels on the back of sound technology inputs that, in other words, has played a big role in differentiating not only the brand, but also the proposition it offers to customers. The state of the art manufacturing plant has competency to integrate holographic impressions in the aseptic carton packs which is never seen before.
2120
MANUFACTURER GALLUS, GERMANY
CREASING TOOLS MADERN, NETHERLAND
UNWINDER/REWINDER MARTIN AUTOMATIC, USA
WIDTH 750-1320mm
NUMBER OF PRINT UNITS 7nos.
MANUFACTURER ER-WE-PA ,DAVIS STANDARD
MAX WIDTH 1350mm
100% detection system for décor and inside layer both.
With the automatic slitting machine we are able to produce maximum variants of packaging formats.
P A C K A G I N GM A C H I N E
Packaging Machine with the capacity to handle 120 reels/hr, with automatic palletizing facility according to production order.
Its total untouched robotic procedure makes product bacteria free & moisture proof.
Packaging machine can smoothly handle 16 pallets of different order & variants.
Automatic pallet wrapping machine can handle 40 pallets/hr.
S L I T T I N GM A C H I N E
2322
MANUFACTURER ITW, SIGNODE
MANUFACTURER IMS, ITALY
MAX SLITTING WIDTH 700-1350mm
SLITTING REEL WIDTH 129-322mm
CUSTOMERSUPPORT
Our ultimate objective is to ensure that each time you deal with ASEPTO , you receive an outstanding customer experience
We are committed to delivering service excellence at every opportunity representing value for money whilst exceeding customer expectations. For best results of seamless productivity & performance, we offer technical support to our clients in an endeavour to assist them with real time intervention to ensure operational continuity.
QUALITY & SAFETY
Fully EquippedQuality Lab
Quality Assurance
Agile R&DTeam
We promise to vouchsafe the packaging quality and safety to our customers. It is imperative to consider physical and chemical interactions of ingredients with existing packaging materials. The packaging must function as a barrier to microbiological, chemical and physical contaminants that degrade product quality and safety. Our expertise allows us to understand, deliver and continuously provide an improved quality packaging solutions to all our stakeholders.
2524
While working with us, you would realize our never-say-die approach to protect your image trustworthiness and brand goodwill—for now, and for what's expected in future. Our packs not only suf�ce customers’ aesthetic needs, but also bestow additional opportunities of functionally driven solution.Our packs offer higher user convenience, easy opening and extended shelf life for products like juices, non-aerated alcoholic beverages and highly perishable liquid consumables, such as milk and several dairy products. Our packs are designed for shelf impact, and its impervious nature prevents spoilage, discarding the need of refrigerating the products. Our packs are available in a range from low viscosity, high viscosity easy �owing to pouring consistency. In addition, the lean body designs make them easy to carry everywhere. We have capabilities and technical experience to produce the right anti-counterfeiting solution to protect your brand from duplication. This includes several holographic patterns displaying three-dimensional images.
DESIGNMETHODOLOGY
Packaging serves as the last mile salesperson for a brand, and a lot rests on its shoulder in terms of engaging with the customer at the point-of-sales to transcending this interaction into a successful transaction, and until the point of consumption.With a rich pedigree of pre-press capabilities, most ef�cient converting technology and unmatched packaging �nesse at our disposal, we can evoke a ‘WOW’ characteristic for your product. Our packaging design technology includes an optimized blend of enhanced aesthetics, color schemes, shapes, functionalities and brand protection features. Our high speci�cation paperboard and printing technologies are capable of real-time color monitoring, detecting defects and rendering seven-color output at an extremely high speed. Furthermore, these enable quick turnaround, in terms of high quantities of precisely sized sheets for undertaking speci�c packaging production runs and, simultaneously, optimize ef�ciency and minimize wastages.
Our hi-speci�cation paperboard and printing technologies do everything right from:
2726
ENVIRONMENTALRESPONSIBILITY
EMISSIONS NO VOC MATERIALS
ENERGY VFD & CENTRIFUGAL
CHILLERS
WASTAGEZERO LIQUIDDISCHARGE
CIRCULARECONOMY
PAPERBOARD WE USE IS100% RECYCLABLE
WATERRAIN WATER HARVESTING& DRIP IRRIGATION AND
TREATED WATERS
We accord very high value to environmental sustainability and ensure that all our business operations live up to the ethos of protecting and conserving theenvironment.
RESPONSIBLE MANUFACTURING PRACTICES
We are driven by the need to give back to Mother Nature; we are committed to protecting the environment, our people’s health and safety, and sustaining the ecological welfare of where we live and work. Our business operations �rmly uphold our adamancy to reduce “emissions and wastage” “conserve water & energy and “promote circular economy”. It is our Social Responsibility to use fewer natural resources and create less waste.
RESPONSIBLESOURCING We exercise utmost discretion in ensuring that all the raw
materials that go in for producing the �nal packaging solutions that we offer are sourced from vendors complying with globally acclaimed standards related to:
Environment, Health & Safety;Decent Working Condtions;Labour Welfare; Human Rights;Business Integrity
This in turn cascades into our manufacturing realm to ensure congruence with our overarching philosophy of upholding strategies, policies and procedures of establishing a culture of integrity, and high sense of responsibility towards our people
and planet setting the stage for long-term success. We particularly lay a strong emphasis in maintaining visibility across our value chain to ensure that there are no deviations from the globally acclaimed principles of good governance.
We truly understand that the �nal product will be as good as the raw materials that go into making it therefore we source only from reliable suppliers who share the same vision like us in terms of innovation, product integrity and business continuum.
OUR FRAMEWORK TOWARDS SUSTAINABLE SOURCING PRACTICE
2928
FILLINGMACHINE
Revolutionizing the concept of aseptic liquid filling, Uflex Group the only Indian OEM to manufacture aseptic liquid packaging solutions presents a ground-breaking machine ASEPTO Smart 78, which promises to give sheer power, performance and sophisticated filling solutions to the beverage industry. The one-of-its-kind machine, fully integrated with latest technologies, is highly automated and sophisticated allowing smart approach for operational efficiency. In fact, the operational cost of the machine is much less with an optimal (low) TCO (total cost of ownership). The power-packed machine is a significant step ahead over the immediate previous generation of aseptic liquid filling machines, delivering an output of 7,800 packs per hour. ASEPTO Smart 78 is designed to produce pack sizes of 100ml, 125ml, 160ml and 200ml for convenient and smart packaging needs meeting desired customer expectations.
High Speed Machine - 7800 packs per hr
Advanced Integration with PLC
Operator Friendly HMI
Highly Automated
Optimum for packaging Milk/Beverages/Alcohol/Cream in
portion packs
30 31
UFLEX Aseptic Brick Pack Machine for Milk / Beverages / Alcohol / Creams in Portion PacksCAPACITYPackages per hour (depending on the Product characteristics) 7800 (-0% +1%) Package volumes, (ml)
ELECTRIC POWERType, Frequency Hz, Voltage V 3 ɸ AC, N, E , 50, 400
3-4.516105-8
(+/-10V)Consumption during Preheating - 1, kW Consumption during Preheating - 2, kW
Consumption during Tube Sealing, kW Consumption during Preheating - 3, kW Consumption during Drying, kW Consumption during Production, kW COMPRESSED AIRSupply pressure, (bar) Consumption, CFM Max particles, pm (required)
Max particles, mg/m3 (required)Dew point ºC Oil content, mg/m3COOLING WATERSupply pressure, (bar)Max. inlet temperature, ºC
Consumption, I/min*
pH* of the total consumption, approx 5 L can be re - circulated
AIR / INERT GAS INJECTION AVAILABLE AS OPTIONBased on application, approx 10% (By Volume) of the Space can be filled with Sterile Air or with Inert Gas (Nitrogen).
FILL VOLUMES POSSIBLE WITH FORMAT PARTS & ADDITIONAL CHANGE OVER KIT100 ml (Base)125 ml (Slim)160 ml (Slim)200 ml (Slim)Other Volumes* possible and can be offered on Request
See table
72322192232
6-7172025
35.60.01
MACHINE SPECIFICATIONS
DIMENSIONS OF PACKAGES
Asepto Brick Pack Volumes Dimensions, mmcm3 (ml) 100 Base Pack 125 Slim Pack 160 Slim Pack 200 Slim Pack
h
t w
h69.386
93.5119.3
t32323838
w47474747
32 33
A FRESHERAPPROACH TO A
BETTERTOMORROW
3534
celebratelet’s
LIQUID CARTONS FOR ASEPTIC PACKAGING
FRESHNESSPRESERVED
CORPORATE OFFICE MANUFACTURING PLANT - INDIA
A – 108, SECTOR - IV, NOIDA - 201301 (U.P.), INDIA.PHONE NO.: +91 - 120 - 4012345,356,674 FAX NO.: +91 - 120 - 2556040EMAIL: [email protected]
SM-8,10, GIDC INDUSTRIAL ESTATE-II,SANAND -382110, DIST: AHMEDABAD,GUJARAT, INDIAEMAIL: [email protected]