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ASHOR CHIRACKALMICHELLE TANIMRAN BUTTLUKE LEHMAN
CLIENT:MR. JOSH UNDERWOOD, ASC
ADVISOR:DR. TIM BIGELOW
ISU SODAR Teamsddec 10-06
Background
The SODAR system measures wind shear for up to 200 meters
in the atmosphere. is designed by the Atmospheric Systems Co.is designed to be autonomous.powered by a solar panel and has a generator
as a secondary source.operates by emitting sound waves from its
speakers and listens for the reflection.
Project Plan
Problem Statement:Optimizing the number of times the heater is turned on to reduce power consumption by designing a more efficient and accurate method to detect the conditions in which the SODAR equipment needs to use the heater.
The necessary conditions and requirements are outlined below: Ability to detect frozen precipitation that distorts the
SODAR readings and needs to be melted. Turns heater on only when necessary. Turns heater off after frozen precipitation has melted.
Problems Elaborated
Operation of the SODAR when clear and covered with frozen precipitation
System Design
Piezoelectric Sensors
Amplifiers
Filters
Sample & Hold
OR Gates
Temperature Sensor
Power Source
Heater
AND Gate
Master Control
Current System detects the
possibility of frozen precipitation and decides whether melting is required
picks up many “false positives” where freezing conditions are detected, but heating is not necessary
wastes fuel during these “false positives”
Functional Requirements
Frozen Precipitation Detector must withstand the temperature of the heating pad. must not interfere with the acoustic environment of
the SODAR. must use less power than the current detector.
Solution
Use piezoelectric sensors to check the state of the reflector board.
Use the voltage from the piezoelectric sensors to determine if heating is necessary Below a certain threshold voltage, heater should be on Above a certain threshold voltage, heater should be
off
Piezoelectric Used
PZ-04 - Raw Piezofilm
Manufacturer
Concept Sketch
Piezoelectric sensors plates
Heater
Temperature Sensor
SODAR speakers
Concept Sketch
Test Plan
Obtain several piezoelectric sensor applicable to the project Small level testing the piezoelectric sensor characteristics to
determine the best option Model circuit components Build circuit components Test piezoelectric sensors under specific conditions Integrate components High level testing using the completed design
Hardware
Piezoelectric sensor Detects sound waves emitted from the SODAR Minimal power consumption Differentiate amplitudes of clear reflector versus snow
covered reflector Amplifier
Convert small piezoelectric signal to usable level(0-5V) Filters
Attenuate signal outside 2-5kHz Peak Detector
Samples and holds values produced by piezoelectric sensors for processing
Comparator Used for logic operation
User Interface
The Frozen Precipitation Detector is designed to be autonomous. User interface should be kept to a minimum. The variance in voltage will determine if the heater is needed.
Testing
The major parts of the FPD are as follows:
Piezoelectric
Amplifier
Band-Pass Filters
Peak Detector
Comparator
Construction and testing of these parts was conducted simultaneously in order to produce a rapid prototype.
Testing
Simulation of a SODAR signal at a lower level
Signal pulses were generated using a signal generator
Results were measured with oscilloscopes and a digital multimeter
After these subsystems were finalized a prototype system was constructed.
Amplifier
An amplifier was used to boost the voltage from the piezoelectric sensor.
Rf is a potentiometer which can be adjusted if needed.
Gain: 23
Filters
Butterworth filters were used to filter noise signal from the output of the piezoelectric sensor.
This filter only let the frequencies between 2 kHz and 5.5 kHz.
Peak Detector
This is used to hold the maximum voltage generated by the piezoelectric sensor.
The output voltage of this circuit is fed into a LED. When the LED is on, heating is not necessary. If it is off, heating is necessary.
Comparator
The comparator is used to implement the final logic operation of the FPD
Threshold: 2.25 V
Input/Output relation:
Testing
Combined the amplifier, filters, and peak detector together
Input was a waveform generator
Output was an LED
Implementation
Implementation of the FPD involves permanent attachment of the circuitry and piezoelectric to SODAR systems.
These SODAR systems must be operated in environments that produce frozen precipitation and must have a heating unit installed.
Implementation
The FPD was implemented on a SODAR system lacking the heating hardware.
The output of the prototype FPD was routed to an LED
The prototype FPD was not permanently installed on the SODAR
Input
The input is the sound the speaker emits. The piezoelectric sensor generates a voltage from this sound
Output
The output received by the oscilloscope
Frequency: 4.402 KHz
Pk-Pk Voltage Range: 30-160mV
Output
After amplifying and filtering the output is
Pk-Pk Voltage 1: 3.62 V
Pk-Pk Voltage 2: 2.30 V
Pk-Pk Voltage 3: 0.563 V
Final Results
The voltage generated by the piezoelectric due to the sound burst is 150mV
The output from the piezoelectric is amplified by a factor of 23
The peak detector gives 85-90% of the peak value at its input as a DC output
The comparator implements the final logic operation to determine if the reflector pas is covered with frozen precipitation
The time taken for the sensor to reflect a change in the state i.e. from clear to covered is less than 60 seconds
StateInput from piezoelectri
c
Peak amplitude after filtering (V)
Output from peak detector
(V)
Comparator output (V)
Clear150 mV 3.5 3 0
Covered100 mV 2.3 1.9 12
Evaluation
Mr. Josh Underwood of Atmospheric Systems Corporation in Santa Clarita, California is our client.
Correspondence with Mr. Underwood included design criteria, SODAR specifications and informal evaluation of the FPD.
Primary evaluation was conducted by the team at Iowa State laboratories in the Electrical Engineering department and at the Cedar Falls test site. testing of the individual subsystems using simulated inputs testing using real-world inputs from the SODAR system.
Evaluation was based on original design criteria provided by John Deere Renewables and was modified according to new client interaction and availability of necessary equipment.
Primary goals fabrication of a working prototype, implementation of a working prototype on a SODAR system fulfillment of design criteria such as cost, energy consumption, ease of fabrication,
etc.
Future Work
• Adapt prototype to specific SODAR models
• PCB layout and encasement
• Protect piezoelectric sensors
• Permanent attachment of sensors
• Power & output connectors
Recommendations
• Interface with existing precipitation detector circuitry
• Increase accuracy
• Add redundant piezoelectric films and circuits
• Increase reliability
• Increase coverage
• Conduct a longer evaluation period
• Installation on SODAR with heating element
• Use during inclement weather
Questions?