Asi Limit State Steel Connection Design Series – Part 2 – 2009

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 1

    Electronic copies of Steel Constructionare available from the members section of the ASI website. These PDFs may be

    freely downloaded by members for their personal use. Financial corporate members of the ASI may add these PDFs to their

    company intranets but in the event of resignation from the ASI, the PDFs must be deleted. The ASI permits members to

    quote excerpts from Steel Constructionin their technical reports provided the journal is referenced as the source.

    The Australian Steel Institute (ASI) seeks to achieve industry andprofessional development through regular technical seminars,publishing technical materials and making these available through itsbookshop and online, and providing information through its web sitewww.steel.org.au.

    It operates for its members the largest steel technical library in thesouthern hemisphere and provides lectures at colleges and universitiesas well as hosting a range of committees providing direction andassistance to ASI outputs.

    Steel Construction is published by the ASI, Australias premier

    technical marketing organisation representing companies andindividuals involved in steel manufacture, distribution, fabrication,design, detailing and construction. Its mission is to promote theefficient and economical use of steel. Part of this work is to conducttechnical seminars, educational lectures and publish and markettechnical design aids. Its services are available free of charge tofinancial corporate members. For details regarding ASI services,readers may contact the Institutes offices or visit the ASI websitewww.steel.org.au.

    Disclaimer:Every effort has been made and all reasonable care takento ensure the accuracy of the material contained in this publication.

    ASI Limit State Steel Connections Design Series Part 22009

    The Rigid Connection Design Series is a specialist series devoted to the design of connections in structural steel in

    accordance with current Australian Standard AS 4100 (Ref. 1), reflecting the current state of knowledge of connection

    behaviour from test results. Part 2 covers rigid connections for open sections and includes recommended design

    models for a range of rigid connections.

    The Connection Design Series is divided into design guides with each written by weighing the evidence to provide

    recommended design models based in part on the design procedures used in equivalent publications and/or published

    papers. Each design guide also contains design capacity tables based on the recommended design model.

    Each design guide is intended to provide a design model which gives a reasonable estimate of connection design

    capacity and effort has been expended in researching and developing design models which can be justi fied on the

    basis of the available research and current design practice. It is to be emphasised that for the connections model

    presented, the design model is not the only possible model.

    However, to the extent permitted by law, the Authors, Editors andPublishers of this publication: (a) will not be held liable or responsiblein any way; and (b) expressly disclaim any liability or responsibility forany loss or damage, costs or expenses incurred in connection with thisPublication by any person, whether that person is the purchaser of thisPublication or not. Without limitation, this includes loss, damage, costsand expenses incurred if any person wholly or partially relies on anypart of this Publication, and loss, damage, costs and expenses incurredas a result of the negligence of the Authors, Editors or Publishers.

    Warning:This Publication should not be used without the services of

    a competent professional person with expert knowledge in the relevantfield, and under no circumstances should this Publication be reliedupon to replace any or all of the knowledge and expertise of such aperson.

    Contributions of original papers or reports on steel design, researchand allied technical matters are invited from readers for possiblepublication. The views expressed in these papers are those of theauthors and do not necessarily reflect the views of ASI. Submissionsshould be in electronic format including all diagrams and equations intwo columns, using Arial font (size 10 point). A clean, camera-readyprintout at 600 dpi should also be forwarded.

    AUSTRALIAN STEEL INSTITUTE

    STEEL CONSTRUCTIONEDITORIAL

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    2 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    INTRODUCTION1.

    This new Structural Steel Connection Design Series

    (the Connection Series), published by the Australian

    Steel Institute (ASI) covers the theory for the design of

    connection parts including bolting and welding as well

    as individual connection types, both simple and rigid.

    Connections have a major engineering and economic

    importance in steel structures influencing design,

    detailing, fabrication and erection costs. Standardisation

    of design approach integrated with industry detailingpreferences is the key to minimising costs at each

    stage.

    BACKGROUND2.

    The ASI was formed in 2002 through the merger of the

    Australian Institute of Steel Construction (AISC) and

    the Steel Institute of Australia (SIA). The former AISC

    published a series of design manuals giving guidance

    on the design of structural connections in steelwork

    over the last 30 years.

    The former AISC published the first Steel Connection

    Series in 1978 at which time connection design theories

    were developed for the purpose of generating and

    publishing connection capacity tables. The first three

    editions were released in permissible stress format.

    The fourth edition Design of Structural Connections

    (often referred to as the Green Book) was released

    in 1994 in limit state format (Ref. 2) but there was

    no subsequent release of a limit state companion

    document containing connection design capacity

    tables.

    The former AISC also published a manual containing

    standardised detailing for simple connections,

    accompanied by load tables (Ref. 3) in 1985.

    The ASI has updated References 2 and 3 by way of

    this new Connection Series dealing with individual

    connections for members of open sections. Part

    1, as the first tranche of the series, covers simple

    connections for this category of members. Part 2,

    as the second tranche, covers rigid connections andsplices again for members of open sections.

    Each individual connection type in the Connection

    Series contains in a single DESIGN GUIDE

    standardised detailing and design capacity tables

    for the connection covered by that publication,

    derived using the recommended design model in

    that publication. The connections dealt with are those

    presently in common use in Australia and reflect the

    types of connections covered within the earlier AISC

    Standardised Structural Connections (Ref. 3).

    PUBLICATIONS3.

    The Connection Series has been published in two

    tranches:

    Part 1: Simple ConnectionsOpen Sections, 2007,

    comprising:

    Design capacity tables for structural steel, Volume 3:

    Simple connectionsOpen sections (Ref. 4)

    Handbook 1: Design of structural steel connections

    (Ref. 5)

    Design Guide 1: Bolting in structural steel connections

    (Ref. 6)

    Design Guide 2: Welding in structural steel connections

    (Ref. 7)

    Design Guide 3: Web side plate connections (Ref. 8)

    Design Guide 4: Flexible end plate connections

    (Ref. 9)

    Design Guide 5: Angle cleat connections (Ref. 10)

    Design Guide 6: Seated connections (Ref. 11)

    Details of these publications were presented by Hogan

    and Munter at Reference 12 in 2007.

    Part 2: Rigid ConnectionsOpen Sections, 2009,

    comprising:

    Design capacity tables for structural steel, Volume 4

    Rigid connectionsOpen sections (Ref. 13)

    Design Guide 10: Bolted moment end plate beam

    splice connections (Ref. 14)

    Design Guide 11: Welded beam to column moment

    connections (Ref. 15)

    Design Guide 12: Bolted end plate to column moment

    connections (Ref. 16)

    Design Guide 13: Splice connections (Ref. 17)

    This publication covers the design guides in Part 2.

    ASI LIMIT STATE STEEL CONNECTION DESIGN SERIES PART 2 2009

    BACKGROUND AND SUMMARY

    by

    T.J. HOGAN

    Consultant & Former Director, SCP Consulting Pty Ltd, Sydney

    Consultant to Australian Steel Institute

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 3

    SCOPE AND BASIS4.

    The Connection Series comprises specialist

    publications devoted to the design of connections in

    structural steel in accordance with current Australian

    codes of practice, while incorporating the current state

    of international knowledge of connection behaviour

    from test results. In some instances, the test evidence

    is sparse and in other instances the evidence iscontradictory or clouded. Each DESIGN GUIDE for

    an individual connection type has been written by

    weighing the evidence to provide a recommended

    design model based in part on the design procedures

    used in equivalent international publications and/or

    published papers.

    Each individual connection DESIGN GUIDE is intended

    to provide a design model which gives a reasonable

    estimate of connection design capacity and effort has

    been expended in researching and developing designmodels which can be justified on the basis of the

    available research and current design practice. It is to

    be emphasised that the design model presented is not

    the only possible model and attention is drawn to the

    disclaimer at the beginning of each publication as to its

    applicability and use.

    The recommended design model for a connection

    wherever possible is referenced back to the Handbook

    for that type of connection. Revision of the ASI

    connection detailing was based on surveys of bestpractice in the Australian steel industry.

    Part 1 of the Connection Series is for simple

    construction where the connections at the ends

    of members are assumed not to develop bending

    moments. Connections between members in simple

    construction must be capable of deforming to provide

    the required rotation at the connection and are required

    to not develop a level of restraining bending moment

    which adversely affects any part of the structure. The

    rotation capacity of the connection must be providedby the detailing of the connection and must have been

    demonstrated experimentally. The connection is then

    (a) Web side plate - Design Guide 3

    (b) Flexible end plate - Design Guide 4 (c) Angle cleat - Design Guide 5

    FIGURE 1. SIMPLE CONNECTIONS IN PART 1 OF CONNECTION SERIES

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    4 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    required to be considered as subject to reaction shear

    forces acting at any eccentricity appropriate to the

    connection detailing. Examples of simple connections

    provided in the design capacity tables (Ref. 4) include

    those shown in Figure 1 as well as a variety of seated

    connection variations (Ref. 11).

    Part 2 of the Connection Series includes connections

    for rigid construction where the connections are

    assumed to have sufficient rigidity to hold the original

    angles between the members unchanged. The joint

    deformations must be such that they have no significant

    influence on the distribution of the action effects nor

    on the overall deformation of the frame. Examples of

    rigid connections included in design capacity tables

    V4 (Ref. 13) include:

    bolted moment end plate splice (Figure 2)

    welded beam to column moment connection (Figure 3)

    bolted moment end plate to column connection (Figure 4)

    bolted cover plate splice (Figure 5)

    bolted/welded cover plate splice (Figure 6)

    welded splice (Figure 7)

    FIGURE 2. TYPICAL DETAILING FOR UNSTIFFENED VARIATIONS OF EXTENDED BOLTED MOMENT END PLATE

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 5

    FIGURE 4. TYPICAL DETAILING FOR 4 BOLT UNSTIFFENED BOLTED END PLATE TO COLUMN CONNECTION

    (6 bolt and 8 bolt similar)

    FIGURE 3. TYPICAL WELDED BEAM TO COLUMN MOMENT CONNECTION

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    6 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    FIGURE 5. TYPICAL DETAILING OF BOLTED COVER PLATE SPLICE

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 7

    FIGURE 6. TYPICAL DETAILING OF BOLTED/WELDED COVER PLATE SPLICE

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    8 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    FIGURE 7. TYPICAL DETAILING OF WELDED SPLICE

    CONSIDERATIONS IN CONNECTION DESIGN5.

    In structural steel connections, there are two

    fundamental considerations:

    the connection designer requires a reasonable

    estimate of connection strength in order that a

    connection will be economical (not over-designed)

    and safe (design capacity exceeds design actions);

    and

    the connection must be detailed in such a way

    that it is economical to fabricate and erect, while

    recognising that the connection detailing may

    have an important impact on the strength of the

    connection.

    Any design model for assessing the strength of a

    connection must take account of the following four

    elements:

    the strength of the fasteners (bolts and welds);

    the strength of the connection components (plates,

    flat bars, angles, gusset plates);

    the strength of the connected member in the

    vicinity of the connection; and

    the strength of the supporting member in the

    vicinity of the connection.

    Codes for the design of steel structures primarily deal

    with member design as a whole, rather than specifically

    allowing for local effects and provide only the basic

    information on fastener design. No code specifies a

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 9

    detailed design procedure for any type of connection

    leaving the assessment of how a connection behaves

    and how its behaviour should be allowed for in design

    to the individual designer. This presents the designer

    with a substantial task considering the large number of

    different connection types that may be encountered,

    each requiring individual research and assessment.

    A Connection Series such as this seeks to assist thedesigner by providing guidance to reduce the task

    considerably.

    In all types of structural steel, it is the structural steel

    connections which account for the greater part of

    the fabrication cost. Failure to appreciate this could

    therefore mistakenly lead to placing all the emphasis

    on minimising steel mass when the greatest potential

    for economy is in the rationalisation of the connection

    design and detailing.

    The objective of the Connection Series is to provide

    such a rationalised approach to the design, detailing

    and fabrication of selected structural steel connections.

    The benefits of this approach are many, including:

    Providing the designer with a range of safe and

    economical connections accompanied by design

    capacity tables;

    Eliminating the need for repetitive computation by

    structural engineers;

    Allowing scope for the fabricator to produce

    connection components by production engineering

    methods and to develop standard jigs and fixtures

    for assembly;

    Advantages that can be expected to flow

    from industry rationalisation, such as better

    communication, better availability of materials and

    suitable components; and

    Most importantly, a considerable impetus towards

    improving the economy, and therefore thecompetitive position of structural steelwork in the

    Australian building industry.

    There is no valid reason for diversity in detailing the

    selected connections contained in this Connection

    Series and one of the prime objectives of the ASI

    approach is to minimise variation by providing only

    selected connection configurations containing all

    essential elements for each connection type. The

    selected connection configurations provided should

    prove acceptable to designers, fabricators anderectors.

    The design capacity tables presented in the Design

    Capacity Tables V3 and V4 and the individual DESIGN

    GUIDES have been developed by adopting selected

    connection configurations involving:

    steel grade

    connection components

    welds

    bolts

    hole geometry

    bolt pitches

    bolt gauge lines

    When using the connection design capacity tables for

    a selected connection configuration, tedious design

    calculations are eliminated to a large extent. Certaindesign checks which relate to the supporting member

    or to general frame design may still be required. The

    design capacity tables apply to structural steelwork

    connections that are essentially statically loaded.

    Connections subject to dynamic loads or subject to

    fatigue require additional considerations.

    DESIGN MODELS ADOPTED6.

    The basis for selecting the recommended design

    models are detailed in Sections 2.3 and 2.4 of

    Handbook 1 (Ref. 5). A detailed explanation of each

    recommended design model is contained in the

    relevant Design Guide (Refs. 14,15, 16, 17).

    The design models meet the requirements of AS 4100 by

    providing a rational and recognised design model for a

    range of common steel connections, the design model

    in each design guide reflecting engineering principles

    and known connection behaviour from experimental

    data. The emphasis in all publications is on practical

    design models whose assumptions are transparent to

    the user. The model in each design guide is related

    to current codes of Standards Australia in respect

    of member and fastener design and member and

    fastener mechanical properties which are presented

    in Handbook 1 (Ref. 5).

    The philosophy of each DESIGN GUIDE is the same

    as that described in Reference 5, being as follows:

    Take into account overall connection behaviour

    and carry out an appropriate analysis in order to

    determine a realistic distribution of forces within the

    connection;

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    10 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    Ensure that each component or fastener in each

    action path has sufficient capacity to transmit the

    applied action; and

    Recognise that this procedure can only give a

    connection where equilibrium is capable of being

    achieved but where compatibility is unlikely to be

    satisfied and therefore ensure that the connection

    elements are capable of ductile behaviour if so

    required.

    The design models contained within the DESIGN

    GUIDES are considered to be applicable only to

    connections which are essentially statically loaded.

    Connections subject to dynamic loads, earthquake

    loads or fatigue applications may require additional

    considerations.

    DESIGN CAPACITY TABLES FOR7.

    STRUCTURAL STEEL, V4: RIGIDCONNECTIONS, OPEN SECTIONS (RIGID

    CONNECTIONS DCTS, V4)REF. 13

    This publication is intended as a replacement for

    Reference 3. It contains no information on the design

    model used for an individual connection leaving that

    to the individual DESIGN GUIDE for that connection

    but contains extracts of the typical details and design

    capacity tables from DESIGN GUIDES 10 TO 13.

    Hence, it serves as a ready source of typical details

    and load capacity tables for those users not interestedin the detailed treatment contained in each DESIGN

    GUIDE.

    The DCT V4 contains the following material extracted

    from the relevant design guide for inclusion:

    Description of connection

    Typical detailing of connection

    Recommended design modelsummary of design

    checks

    Design capacity tables for selected configurations

    For each connection, the Summary of Design Checks

    indicates:

    Which design checks have been considered in

    preparing the design capacity tables

    Which design checks must be done after selecting

    the required connection details from the design

    capacity tables. These checks primarily relate to

    checking local effects on the supporting member,

    particularly any column stiffening required.

    The design capacity tables are presented so that,

    knowing the supported member size and design

    actions on the connection, the required connection

    components, bolt numbers and weld sizes are

    simply read from the relevant table for the selected

    configuration. Being rigid connections, the design

    actions are:

    bending moment M*

    shear force V*

    axial force N*

    The following connection types have been included in

    the Rigid Connections DCTs, V4:

    Bolted moment end plate beam splice connection,(a)

    see Figure 2 (all information extracted from Design

    Guide 10, Reference 14).

    Welded beam to column moment connection, see(b)

    Figure 3 (all information extracted from Design

    Guide 11, Reference 15).

    Bolted end plate to column moment connection,(c)

    see Figure 4 (all information extracted from Design

    Guide 12, Reference 16).

    Bolted cover plate splice connection, see Figure(d)

    5 (all information extracted from Design Guide 13,

    Reference 17).

    Bolted/welded cover plate splice connection, see(e)

    Figure 6 (all information extracted from Design

    Guide 13, Reference 17).

    Fully welded splice, see Figure 7 (all information(f)

    extracted from Design Guide 13, Reference 17).

    All these connections fall into the RIGID

    CONSTRUCTION form of construction permitted by

    AS 4100 (Ref. 1). Rigid construction has the following

    qualities (see Handbook 1, Reference 5).

    Rigid constructionFor rigid construction the

    connections are assumed to have sufficient rigidity

    to hold the original angles between the members

    unchanged. The joint deformations must be such that

    they have no significant influence on the distribution

    of the action effects nor on the overall deformation of

    the frame.

    AS 4100 allows for three forms of construction which

    relate to the behaviour of the connections. It then

    requires that the design of the connections be such

    that the structure is capable of resisting all design

    actions, calculated by assuming that the connections

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 11

    are appropriate to the form of construction of the

    structure or structural part. The design of the

    connections required is to be consistent with the form

    of construction assumed.

    The standard parameters used in DCT V4 and DESIGN

    GUIDES 10 to 13 are as follows:

    Steel Grades

    Supported members Grade 300 to AS 3679(a)

    Part 1 (Ref. 19)

    Grade 300 to AS 3679

    Part 2 (Ref. 19)

    Flat bar strip components Grade 300 to AS 3679(b)

    Part 1 (Ref. 19)

    Plate components Grade 250 to AS 3678(c)

    (Ref. 20)

    Bolts

    24 or 20 mm high strength structural bolts to

    AS 1252 (Ref. 21)

    22 mm diameter holes (M20), 26 mm diameter

    holes (M24)

    Welds

    5 mm, 6 mm, 8 mm or 10 mm fillet welds OR full

    penetration butt welds

    E48XX or W50X welding electrodes to the relevant

    Australian Standard (Refs 22, 23, 24, 25)

    Hole geometry

    Bolt pitch 70 mm (M20), 80 mm (M24)

    Bolt gauge varies according to application

    End plates

    Grade 250 plate of various width/thickness

    combinations

    Column stiffeners

    Grade 250 plate or Grade 300 flat bars

    Flange cover plates for splices

    Grade 250 plate of various width/thickness

    combinations although in some instances suitable

    width/thickness combinations are available which

    means that a flat bar can be substituted.

    BOLTED MOMENT END PLATE BEAM SPLICE8.

    CONNECTIONDESIGN GUIDE 10 (REF 14)

    Extended bolted end plate moment connections are a

    very common form of connection in rigid construction,

    being used as beam-to-column connections in regular

    rectangular steel framed structures and as ridge and

    knee connections in portal framed buildings.

    Bolted end plate beam-to-column moment connectionsare dealt with in DESIGN GUIDE 12. DESIGN

    GUIDE 10 deals with:

    bolted moment end plate beam splice connections

    (Figure 2(a));

    bolted moment end plate apex connection

    (Figure 2(b)); and

    bolted moment end plate mitred knee connection

    (Figures 2(c)).

    Design Guide 10 is restricted to extended end plate

    connections in five forms:

    four bolt unstiffened end plate (Figure 8(a));

    four bolt stiffened end plate (Figure 8(b));

    eight bolt stiffened end plate (Figure 8(c));

    six bolt unstiffened end plate (Figure 8(d)); and

    eight bolt unstiffened end plate (Figure 8(e)).

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    12 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    In this connection, both the flanges and the web of

    the I-section beam are welded to the end plate using

    either:

    full penetration butt welds; or

    partial penetration butt welds; or

    double sided fillet welds.

    The bolts are tensioned bolts, Grade 8.8 to AS 1252

    (Ref. 21), used in bearing-type mode (category 8.8/TB).

    Friction-type (non-slip, category 8.8/TF) bolts are not

    required. End plates are Grade 250 plate to AS 3678(Ref. 20).

    The recommended design model is based on

    Reference 26, American Institute of Steel Construction

    Design Guide 4, Second Edition, plus some input from

    Reference 27, Design Guide 16.

    Literature reviews on the extended moment end plate

    connection may be found in Reference 2 (up until

    1990) as well as Reference 26 (up until 2003).

    Essentially for the unstiffened extended bolted moment

    end plate connection, only three elements need to be

    considered as follows:

    weld design;

    end plate design; and

    bolt design,

    while the stiffened form of the connection also requires

    consideration of the design of the stiffeners and

    stiffener welds.

    FIGURE 8. FORMS OF EXTENDED BOLTED END PLATE CONNECTION

    The following assumptions are an inherent part of the

    recommended design model:

    Yield line analysis is employed for the design of the(1)

    end plate when subject to the bolt forces on the

    tension side of the connection.

    Bolt prying forces are not a consideration since the(2)

    end plate thickness is designed so as to prevent

    the development of prying forces (THICK plate

    model).

    Bolts are fully tensioned in 8.8/TB category.(3)

    The detailing requirements of DESIGN CHECK(4)

    NO. 1 are complied with (see Ref. 14).

    All of the shear force on a connection is assumed(5)

    to be resisted by the bolts on the compression side

    of the connection.

    Beam web to end plate welds in the vicinity of the(6)

    bolts on the tension side of the connection are

    designed to develop the yield stress of the beam

    web, irrespective of the level of design bendingmoment at the connection.

    Only the beam web to end plate weld between the(7)

    mid-depth of the beam and the inside face of the

    beam compression flange is assumed to resist

    design shear force at the connection.

    The flanges of the beam carry the design bending(8)

    moment in the beam at the connection via tension

    and compression flange forces acting at a lever arm

    approximating the depth between flange centroids.

    These flange forces must be transferred into the

    end plate via the flange welds.

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 13

    Any design axial force (tension or compression)(9)

    will be carried in the beam flanges in proportion

    to the areas of each, and must also be transferred

    proportionately through the flange welds into the

    end plate.

    An overview of the theory and the mechanics of how

    the connection is assumed to behave is contained in

    Reference 26. A brief explanation is contained at the

    relevant DESIGN CHECK, while thick and thin end

    plate behaviour is discussed in Appendix A of Design

    Guide 10.

    Summary of design checks in DESIGN GUIDE 10:

    DESIGN CHECK NO. 1Detailing requirements

    DESIGN CHECK NO. 2Design capacity of welds to

    beam flanges

    DESIGN CHECK NO. 3Design capacity of welds to

    beam web

    DESIGN CHECK NO. 4Design capacity of bolts at

    tension flange

    DESIGN CHECK NO. 5Design capacity of bolts in

    shear

    DESIGN CHECK NO. 6Design capacity of end plate

    at tension flange

    DESIGN CHECK NO. 7Design capacity of end platein shear

    DESIGN CHECK NO. 8Design requirements for

    stiffener to end plate

    DESIGN CHECK NO. 9Design capacity of stiffener

    welds to end plate

    For full details of all DESIGN CHECKS refer to DESIGN

    GUIDE 10 (Reference 14).

    Two methods of the distribution of forces from theabove design actions are presented in DESIGN

    GUIDE 10 for use in the recommended design model

    in the various design checks.

    The design capacity tables in DESIGN GUIDE 10 and

    DCT V4 considers all DESIGN CHECKS appropriate

    to each table.

    The following DESIGN CAPACITY TABLES are

    provided in DESIGN GUIDE 10 and DCT V4, derived

    using DESIGN CHECK NOS 1 to 9 inclusive.

    Four bolt unstiffened end plate

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plate; M24 bolts 8.8/

    TB category threads excluded from shear plane;Welded beam/Universal beam sections > 300 mm

    deep

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plate; M20 bolts 8.8/

    TB category threads excluded from shear plane;

    Universal beam sections > 200 mm deep

    Four bolt stiffened end plate

    Design moment capacity of connection Mconn

    Four bolt stiffened end plate; M24 bolts 8.8/TB

    category threads excluded from shear plane;

    Welded beam/Universal beam sections > 300 mm

    deep

    Design moment capacity of connection Mconn

    Four bolt stiffened end plate; M20 bolts 8.8/TB

    category threads excluded from shear plane;

    Universal beam sections > 200 mm deep

    Six bolt unstiffened end plate

    Design moment capacity of connection Mconn

    Six bolt unstiffened end plate; M24 bolts 8.8/TB

    category threads excluded from shear plane;

    Welded beam/Universal beam sections > 450 mm

    deep

    Design moment capacity of connection Mconn

    Six bolt unstiffened end plate; M20 bolts 8.8/TB

    category threads excluded from shear plane;

    Universal beam sections > 350 mm deep

    Eight bolt stiffened end plate

    Design moment capacity of connection Mconn

    Eight bolt stiffened end plate; M24 bolts 8.8/TB

    category threads excluded from shear plane;

    Welded beam and universal beam sections

    > 520 mm deep

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    WELDED BEAM TO COLUMN MOMENT9.

    CONNECTIONDESIGN GUIDE 11 (REF. 15)

    FIGURE 9. TYPICAL WELDED BEAM TO COLUMN MOMENT CONNECTION

    latter is the more common form of the connection in

    Australia at the present time.

    Areas of the I-section column which require checking

    and which may require subsequent stiffening are:

    the column web adjacent to the compression flange(a)

    of the beam which may cripple or buckle;

    the columnflange which is subject to bending action(b)

    due to the beam flange forcesthis effect is most

    serious in the region stressed by the beam tension

    flange but also occurs at the beam compression

    flange;

    the column web which may be subject to a large(c)

    resultant shear force when the bending moments in

    two beams at an interior connection differ by a large

    amount, or when a one-sided beam-to-column

    moment connection is involved. The resultant

    column shear force due to the imbalance of thedesign bending moments must be compared with

    the design capacity of the column web in shear in

    order to determine if shear stiffening is required.

    Structurally, the simplest rigid beam-to-column

    moment connection is the welded moment connection,

    although it is a connection which does require precision

    in fabrication and fit-up. This connection must have

    the required strength as well as restricting rotation. In

    some cases, a high degree of ductility and resistance

    to local buckling are also necessary.

    In this connection, both flanges and the web of the

    I-section beam are welded to the column using either:

    full penetration butt welds; or

    partial penetration butt welds; or

    double sided fillet welds.

    The beam can be either field welded to the column

    (unusual) which requires an erection cleat or can

    be shop welded to the column with a bolted splice

    adjacent to the beam-to-column connection so that

    the column comes to site with a short stub of beam

    attached prepared for a beam splice connection. The

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 15

    Stiffening of the column may be effected by one or

    more of the following:

    local removal of column flange and welding in of

    thicker plate (Figure 10c);

    doubler plates to the flange of the column (Figure 10a);

    doubler plates to the web of the column (Figure 10b);

    tension stiffeners behind the column tension flange

    (Figures 11a, 11b);

    compression stiffeners behind the column

    compression flange (Figures 11c, 11d, 11e);

    diagonal shear stiffeners (Figure 11f).

    Doubler plates are used to increase the strength of the

    web or flange by the addition of additional thickness.

    Transverse stiffeners are used to increase the

    strength of the column flange or web at the location of

    concentrated force on the column flange by acting as

    load-bearing stiffeners.

    The flanges of the rigidly connected incoming beam

    is assumed to carry most of the design bending

    moment in the beam at the connection via tension

    and compression flange forces acting at a lever arm

    approximating the beam depth minus the flange

    thickness. These flange forces must be transferred

    through the flange welds into the column flange where

    they act as concentrated line forces on the column

    flange.

    FIGURE 10. COLUMN DOUBLER PLATE TYPES AND COLUMN FLANGE REPLACEMENT ALTERNATIVE

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    16 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    FIGURE 11. COLUMN STIFFENER TYPES

    The shear force at the connection is assumed to be

    carried primarily through the web of the beam at the

    connection, which must be transferred through the

    web weld into the column flange.

    Any design axial force (tension or compression) is

    assumed to be either carried in the beam flanges and

    web in proportion to the areas of each or carried by

    the flanges alone, and must be transferred through the

    relevant welds into the column flange.

    Apart from the design of the welds, the principal concern

    with the welded beam-to-column moment connection

    is with the transmission of the concentrated line forces

    from the flanges of the beam into the column. The

    column must be able to accept the line forces without

    web buckling, web crippling, shear failure of the web or

    local flexural failure of the flange occurring.

    The recommended design model is virtually identical

    to the design model used in References 2 and 28, both

    in terms of weld design and the assessment of column

    stiffening requirements, although most reliance is

    placed on the design provisions of Reference 28 and

    AS 4100 (Ref. 1).

    The following is a list of the DESIGN CHECKS in

    DESIGN GUIDE 11:

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 17

    Summary of design checksBeam welds

    DESIGN CHECK NO. 1Design capacity of flange

    welds to beam

    DESIGN CHECK NO. 2Design capacity of web

    welds to beam

    Summary of design checksUnstiffened column

    DESIGN CHECK NO. 3Local bending of column

    flange at beam tension flange

    DESIGN CHECK NO. 4Local yielding of column

    web at beam tension flange

    DESIGN CHECK NO. 5Local yielding of column

    web at beam compression flange

    DESIGN CHECK NO. 6Column web crippling at

    beam compression flange

    DESIGN CHECK NO. 7Column web compression

    buckling

    DESIGN CHECK NO. 8Column web panel in shear

    Summary of design checksColumns with

    doubler plates

    DESIGN CHECK NO. 9Local bending of column

    flange at beam tension flange

    DESIGN CHECK NO. 10Local yielding of columnweb at beam tension flange

    DESIGN CHECK NO. 11Local yielding of column

    web at beam compression flange

    DESIGN CHECK NO. 12Crippling of column web at

    beam compression flange

    DESIGN CHECK NO. 13Compression buckling of

    column web

    DESIGN CHECK NO. 14Shear on column web

    panel

    Summary of design checksColumns with

    transverse stiffeners

    DESIGN CHECK NO. 15Column with transverse

    stiffeners at tension flange

    DESIGN CHECK NO. 16Column with transverse

    stiffeners at compression flange

    DESIGN CHECK NO. 17Column with transverse

    diagonal shear stiffeners

    The following Design Capacity Tables are provided in

    DESIGN GUIDE 11 and DCT V4, derived using DESIGN

    CHECK NOS 1 and 2. Column stif fening requirements

    must be separately assessed using DESIGN CHECK

    NOS 3 to 8 inclusive. Design of column stiffeners can

    be carried out using DESIGN CHECK NOS 9 to 17

    inclusive. DESIGN CHECKS 3 to 17 inclusive may be

    found in DESIGN GUIDE 11.

    Configuration AFull penetration butt welds to

    flanges and webs

    Universal beams Grade 300, Design section

    moment and web capacities

    Welded beams Grade 300, Design section moment

    and web capacities

    Configuration BFillet welds required to develop

    section moment capacity

    Universal beams Grade 300, Weld configurations

    to achieve design section moment capacity, Ms

    Welded beams Grade 300, Weld configurations to

    achieve design section moment capacity, Ms

    Configuration CFillet welds to flanges and web

    Universal beams Grade 300Design moment

    capacity of welded connection with 10 mm flange

    fillet welds and 8 mm web welds

    Universal beams Grade 300Design moment

    capacity of welded connection with 8 mm flange

    fillet welds and 6 mm web welds

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    18 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    BOLTED END PLATE TO COLUMN MOMENT10.

    CONNECTIONDESIGN GUIDE 12 (REF. 16)

    FIGURE 12. BOLTED END PLATE TO COLUMN MOMENT CONNECTIONS

    Bolted end plate moment connections are a very

    common form of connection in rigid construction,

    being used as beam-to-column connections in regular

    rectangular steel framed structures and as rafter-to-

    column connections in portal frame buildings.

    Bolted end plate to column moment connections are

    dealt with in this DESIGN GUIDE while DESIGN

    GUIDE 10 deals with (see Section 7):

    bolted moment end plate beam splice connections

    bolted moment end plate apex connections

    mitred bolted moment end plate knee connections

    This Section is restricted to extended end plateconnections in five forms:

    four bolt unstiffened end plate (Figure 8a)

    four bolt stif fened end plate (Figure 8b)

    eight bolt stiffened end plate (Figure 8c)

    six bolt unstiffened end plate (Figure 8d)

    eight bolt unstiffened end plate (Figure 8e)

    The connection comprises:

    a relatively thick end plate, usually 16 to 32 mm in

    thickness;

    beam or rafter welded to the end plate in the

    fabrication shop;

    Grade 8.8 tensioned bolts which connect the end

    plate to the column flange, 8.8/TB category;

    any column stiffening required.

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 19

    In this connection, both the flanges and the web of

    the I-section beam are welded to the end plate using

    either:

    full penetration butt welds; OR

    partial penetration butt welds; OR

    double sided fillet welds.

    The bolts are tensioned bolts, Grade 8.8 to AS 1252

    (Ref. 21), used in bearing-type mode (category 8.8/

    TB). Friction-type (non-slip, category 8.8/TF) bolts

    are not required. End plates are Grade 250 plate to

    AS 3678 (Ref. 20).

    Areas of the I-section column which require checking

    and which may require subsequent stiffening are:

    the column web adjacent to the compression flange(a)

    of the beam which may cripple or buckle;

    the column flange which is subject to bending action(b)

    due to the beam flange forcesthis effect is most

    serious in the region stressed by the beam tension

    flange but also occurs at the beam compression

    flange;

    the column web which may be subject to a large(c)

    resultant shear force when the bending moments in

    two beams at an interior connection differ by a large

    amount, or when a one-sided beam-to-column

    moment connection is involved. The resultant

    column shear force due to the imbalance of the

    design bending moments must be compared with

    the design capacity of the column web in shear, in

    order to determine if shear stiffening is required.

    Stiffening of the column may be effected by any one or

    more of the following (see DESIGN GUIDE 12 (Ref. 16)

    and Figures 10 and 11):

    local removal of column flange and welding in of

    thicker plate;

    doubler plates to the flange of the column;

    doubler plates to the web of the column;

    tension stiffeners behind the column flange;

    compression stiffeners behind the column flange;

    diagonal shear stiffeners.

    Doubler plates are used to increase the strength of the

    web or flange by the addition of additional thickness.Transverse stiffeners are used to increase the

    strength of the column flange or web at the location of

    concentrated force on the column flange by acting as

    load-bearing stiffeners.

    The recommended design model for the end plate/

    bolts/welds is based on Reference 26, American

    Institute of Steel Construction Design Guide 4, Second

    Edition, plus some input from Reference 27 and other

    references.

    Literature reviews on the extended moment end plate

    connection may be found in Reference 2 (up until

    1990) as well as Reference 26 (up until 2003).

    Essentially for the unstiffened end plate connection,

    only three elements need to be considered:

    weld design;

    end plate design; and

    bolt design,

    while the stiffened form of the connection also

    requires consideration of the design of the stiffeners

    and stiffener welds. Reference 28 is the basis for the

    assessment of column stiffening requirements and the

    assessment of the strength of stiffened columns.

    The following assumptions are an inherent part of the

    recommended design model:

    yield line analysis is employed for the design of the(1)

    end plate when subject to the bolt forces on thetension side of the connection;

    bolt prying forces are not a consideration since the(2)

    resulting end plate thickness is such as to prevent

    the development of prying forces (THICK plate

    model);

    bolts are fully tensioned in 8.8/TB category;(3)

    the detailing requirements of DESIGN CHECK NO. 1(4)

    are complied with (see Ref. 16);

    all of the shear force on a connection is assumed(5)

    to be resisted by the bolts on the compression side

    of the connection;

    beam web to end plate welds in the vicinity of the(6)

    bolts on the tension side of the connection are

    designed to develop the yield stress of the beam

    web, irrespective of the level of design bending

    moment at the connection;

    only the beam web to end plate weld between the(7)

    mid-depth of the beam and the radius to the inside

    face of the beam compression flange is assumed

    to resist design shear force at the connection;

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    20 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    the flanges of the beam carry the design bending(8)

    moment in the beam at the connection via tension

    and compression flange forces acting at a lever arm

    approximating the depth between flange centroids.

    These flange forces must be transferred through

    into the end plate via the welds and then into the

    column flange;

    any design axial force (tension or compression)(9)

    will be carried in the beam flanges in proportion

    to the areas of each, and must also be transferred

    proportionately through the flange welds into the

    end plate.

    An overview of the theory and the mechanics of how

    the connection is assumed to behave is contained in

    Reference 26. A brief explanation is contained at the

    relevant DESIGN CHECK, while thick and thin end

    plate behaviour is discussed in Appendix A of DESIGN

    GUIDE 12.

    Apart from the design of the end plate/bolts/welds,

    the principal concern with the bolted beam-to-column

    end plate moment connection is with the transmission

    of the concentrated forces from the end plate into the

    column. The column must be able to accept the forces

    without web buckling, web crippling, shear failure of the

    web or local flexural failure of the flange occurring.

    The recommended design model is virtually identical

    to the design model used in References 2, 26 and28 in terms of the assessment of column stiffening

    requirements, although most reliance is placed on the

    design provisions of Reference 28 and AS 4100 (Ref. 1).

    The following is a list of the DESIGN CHECKS in

    DESIGN GUIDE 12:

    Summary of checksEnd plate, welds, bolts

    DESIGN CHECK NO. 1Detailing requirements

    DESIGN CHECK NO. 2Design capacity offlange

    welds to beam

    DESIGN CHECK NO. 3Design capacity of web

    welds to beam

    DESIGN CHECK NO. 4Design capacity of bolts at

    tension flange

    DESIGN CHECK NO. 5Design capacity of bolts in

    shear

    DESIGN CHECK NO. 6Design capacity of end plate

    at tension flange

    DESIGN CHECK NO. 7Design capacity of end plate

    in shear

    DESIGN CHECK NO. 8Design requirements for

    stiffener to end plate

    DESIGN CHECK NO. 9Design capacity of stiffener

    welds to end plate

    Summary of checksUnstiffened column

    DESIGN CHECK NO. 10Local bending of column

    flange at beam tension flange

    DESIGN CHECK NO. 11Local yielding of column

    web at beam tension flange

    DESIGN CHECK NO. 12Local yielding of column

    web at beam compression flange

    DESIGN CHECK NO. 13Column web crippling at

    beam compression flange

    DESIGN CHECK NO. 14Column web compression

    buckling

    DESIGN CHECK NO. 15Column web panel in

    shear

    Summary of checksColumns with doubler

    plates

    DESIGN CHECK NO. 16Local bending of column

    flange with flange doubler plates at beam tension

    flange

    DESIGN CHECK NO. 17Local yielding of column

    web with doubler plates at beam tension flange

    DESIGN CHECK NO. 18Local yielding of column

    web with doubler plates at beam compression flange

    DESIGN CHECK NO. 19Crippling of column web

    with doubler plates at beam compression flange

    DESIGN CHECK NO. 20Compression buckling ofcolumn web with doubler plates

    DESIGN CHECK NO. 21Column web panel with

    doubler plates in shear

    Summary of checksColumns with transverse

    stiffeners

    DESIGN CHECK NO. 22Column with transverse

    stiffeners at tension flange

    DESIGN CHECK NO. 23Column with transversestiffeners at compression flange

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 21

    DESIGN CHECK NO. 24Column with transverse

    diagonal shear stiffeners

    The design capacity tables in DESIGN GUIDE 12 and

    DCT V4 only consider DESIGN CHECK NOS 1 to 9.

    All the remaining DESIGN CHECKS relate to column

    stiffening and must be carried out in addition to suit the

    column to which the beam is connected.

    For full details of all DESIGN CHECKS refer to DESIGN

    GUIDE 12 (Ref. 16).

    The following Design Capacity Tables are provided

    in DESIGN GUIDE 12 and DCT V4, derived using

    DESIGN CHECK NOS 1 TO 9 inclusive.

    Column stiffening requirements must be separately

    assessed using DESIGN CHECK NOS 10 to 15

    inclusive.

    Design of column stiffeners can be carried out using

    DESIGN CHECK NOS 16 to 24 inclusive.

    Four bolt unstiffened end plate

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plateM24 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched welded beam/universal beam

    sections > 300 mm deep

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plateM20 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched universal beam sections > 200 mm

    deep

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plateM24 bolts 8.8/TB

    category threads included in shear plane

    Haunched universal beam sections > 300 mm

    deep

    Design moment capacity of connection Mconn

    Four bolt unstiffened end plateM20 bolts 8.8/TB

    category threads included in shear plane

    Haunched universal beam sections > 200 mm

    deep

    Four bolt stiffened end plate

    Design moment capacity of connection MconnFour bolt stiffened end plateM24 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched welded beam/universal beam

    sections > 300 mm deep

    Design moment capacity of connection Mconn

    Four bolt stiffened end plateM20 bolts 8.8/

    TB category threads included in shear plane

    Unhaunched universal beam sections > 200 mm

    deep

    Six bolt unstiffened end plate

    Design moment capacity of connection Mconn

    Six bolt unstiffened end plateM24 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched welded beam/universal beam

    sections > 450 mm deep

    Design moment capacity of connection Mconn

    Six bolt unstiffened end plateM20 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched universal beam sections > 350 mm

    deep

    Eight bolt stiffened end plate

    Design moment capacity of connection Mconn

    Eight bolt stiffened end plateM24 bolts 8.8/TB

    category threads included in shear plane

    Unhaunched welded beam and universal beam

    sections > 520 mm deep

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    BOLTED COVER PLATE SPLICE11.

    DESIGN GUIDE 13 (Ref 17)

    FIGURE 13. BOLTED COVER PLATE SPLICE

    The bolted cover plate splice to an I-section comprises

    (see Figures 5 and 13):

    one or three cover plates bolted to each flange

    either side of the splice location;

    two cover plates bolted either side of the web (either

    full depth or partial depth).

    Bolts are fully tensioned Grade 8.8 to AS 1252 (Ref.

    21) used in bearing-type mode (bolting category 8.8/

    TB) in either M20 or M24 diameter. Cover plates are

    either cut from plate (Grade 250) to AS/NZS 3678

    (Ref. 20) or are cut from standard square edge flat bar

    components (Grade 300) to AS 3679.1 (Ref. 19).

    The recommended design model addresses the flange

    splice and the web splice as follows:

    FLANGE SPLICE

    The design of the flange splice is similar to that of a

    lap joint subject to in-plane forces with no eccentricity.

    Cover plate strength is based on the provisions of AS

    4100, with allowances (in accordance with AS 4100)

    for the presence of holes being made when assessingthe design capacity of the flange cover plates. The

    bolts are designed for in-plane shear force using

    the guidance in Handbook 1 (Ref. 5)Section 3.6

    (including the correction for long lap joints embodied

    in AS 4100, and the provision for design against end

    plate tearout discussed in Handbook 1Section 3.6

    (Ref. 5)).

    Generally one cover plate splices are preferred for

    reasons of erection ease, economy and aesthetics.

    However, for heavyflanges three cover plate splices

    may be required in order to reduce the number of bolts

    (by providing a double shear condition on the bolts)

    and to reduce the individual cover plate thicknesses.

    The recommended design model ignores the effect

    of any load eccentricity in both one cover plate and

    three cover plate flange splices.

    WEB SPLICE

    The design of the web splice also follows conventional

    procedures, the nominal capacities of the cover plates

    being assessed using the provisions of AS 4100. The

    bolt group is designed using the procedure for a bolt-

    group loaded by in-plane shear forces in two directions

    and an in plane moment, developed in Section 3.9 of

    Handbook 1 (Ref. 5). The additional design checks

    on components of forces on the extreme bolts actingtowards an edge is designed to guard against tearout

    in the spliced member web or the cover plates and

    follows from a procedure also developed in Section

    3.9 of Handbook 1 (Ref. 5).

    Two cover plates, one each side of the web, are

    provided since this creates a symmetric load transfer

    with respect to the plane of the web and also produces

    the more efficient double shear action on the web

    bolts.

    The following is a list of the DESIGN CHECKS in

    PART A of DESIGN GUIDE 13.

    Summary of design checks

    DESIGN CHECK NO. 1Design capacity of bolts at

    flanges

    DESIGN CHECK NO. 2Design capacity of flange

    cover plates

    DESIGN CHECK NO. 3Design capacity of bolts in

    web

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 23

    DESIGN CHECK NO. 4Design capacity of web

    cover plates

    DESIGN CHECK NO. 5Design capacity of flanges

    of spliced member

    DESIGN CHECK NO. 6Design capacity of spliced

    member at splice

    NOTES:

    The spliced member is assumed to have already been1

    designed using Sections 5 to 8 of AS 4100 (Ref. 1) for

    both section capacity and member capacity.

    DESIGN CHECK NO. 6 is a section capacity check at the2

    splice for the section with holes. If this DESIGN CHECK

    has already been undertaken during member design, it

    may be omitted in the design of the connection.

    The design capacity tables in DESIGN GUIDE 13 and3

    DCT V4 considers all of DESIGN CHECK NOS 1 to 6.

    For full details of all DESIGN CHECKS, refer to DESIGN4GUIDE 13 (Ref. 17).

    The following DESIGN CAPACITY TABLES are

    provided, derived using DESIGN CHECK NOS 1 to 6

    INCLUSIVE.

    Design moment capacity of bolted single cover

    plate splice Universal beam sections < 400 deep,

    M20 bolts

    Design moment capacity of bolted single coverplate splice Universal beam sections > 400 deep,

    M24 bolts

    Design moment capacity of bolted three cover

    plate splice Universal column sections > 240 deep,

    M24 bolts

    Design moment capacity of bolted three cover plate

    splice 700WB/800WB welded beam sections, M24

    bolts

    Design moment capacity of bolted three cover plate

    splice 900WB/1000WB welded beam sections,

    M24 bolts

    BOLTED/WELDED COVER PLATE SPLICE12.

    DESIGN GUIDE 13 (Ref. 17)

    FIGURE 14. BOLTED/WELDED COVER PLATE SPLICE

    The bolted/welded cover plate splice to an I-section

    comprises (see Figures 6 and 14):

    one or three cover plates bolted to each flange

    on opposite sides of the splice location, welded to

    each flange on opposite sides of the splice location,

    such that each cover plate is bolted on one side ofthe splice location and welded on the other side.

    two cover plates either bolted on both sides of the

    web on both sides of the splice Figure 14(a) or

    bolted on one side and welded on the other (Figure

    14(b)).

    Bolts are fully tensioned Grade 8.8 to AS 1252 (Ref. 21)

    used in bearing-type mode (bolting category 8.8/TB) ineither M20 or M24 diameter.

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    Welds are either 5 mm, 6 mm or 8 mm leg fillet welds

    along all sides of the cover plate on the welded side of

    the splice.

    Cover plates are either cut from plate (Grade 250) to

    AS/NZS 3678 (Ref. 20) or are cut from standard square

    edge flat bar components (Grade 300) to AS 3679.1

    (Ref. 19).

    The recommended design model addresses the flange

    splice and the web splice as follows:

    FLANGE SPLICE

    The design of the flange splice is similar to that of a

    lap joint subject to in-plane forces with no eccentricity.

    Cover plate strength is based on the provisions of

    AS 4100, with allowance (in accordance with AS 4100)

    for the presence of holes being made when assessing

    the design capacity of the flange cover plates. The

    bolts are designed for in-plane shear force using

    the guidance in Handbook 1 (Ref. 5)Section 3.6

    (including the correction for lap joints embodied in

    AS 4100, and the provision for design against end

    plate tearout discussed in Handbook 1Section 3.6

    (Ref. 5)).

    Fillet welds are also designed only for the in-plane shear

    force in the bolted/welded flange splice also using the

    guidance in Handbook 1Section 4.6 (Ref. 5).

    Generally, one cover plate splices are preferred for

    reasons of erection ease, economy and aesthetics.

    However, for heavy flanges three cover plate splices

    may be required in order to reduce the number of bolts

    (by providing a double shear condition on the bolts)

    and to reduce the individual cover plate thicknesses.

    The recommended design model ignores the effect

    of any load eccentricity in both one cover plate and

    three cover plate flange splices.

    WEB SPLICE

    The design of the web splice also follows conventional

    procedures, the nominal capacities of the cover plates

    being assessed using the provisions of AS 4100. The

    bolt group is designed using the procedure for a bolt-

    group loaded by in-plane shear forces in two directions

    and an in-plane moment, developed in Section 3.9 of

    Handbook 1 (Ref. 5). The additional design checks

    on components of forces on the extreme bolts acting

    towards an edge is designed to guard against tearout

    in the spliced member web or the cover plates andfollows from a procedure also developed in Section

    3.9 of Handbook 1 (Ref. 5).

    Two cover plates, one each side of the web, are

    provided since this creates a symmetric load transfer

    with respect to the plane of the web and also produces

    the more efficient double shear action on the web

    bolts.

    Where a fillet weld group is used to connect the plates

    to the member web, the fillet weld group is designed

    using the method detailed in Section 4.7 of Handbook 1

    (Ref. 5) for a weld group subject to in-plane shear

    forces in two directions and an in-plane moment.

    The following is a list of the DESIGN CHECKS in Part B

    of DESIGN GUIDE 13:

    Summary of design checks

    DESIGN CHECK NO. 1Design capacity of bolts at

    bolted flange

    DESIGN CHECK NO. 2Design capacity of weld at

    welded flange

    DESIGN CHECK NO. 3Design capacity of flange

    cover plates

    DESIGN CHECK NO. 4Design capacity of bolts in

    web cover plates

    DESIGN CHECK NO. 5Design capacity of welds

    around web cover plates

    DESIGN CHECK NO. 6Design capacity of webcover plates

    DESIGN CHECK NO. 7Design capacity of flanges of

    spliced member

    DESIGN CHECK NO. 8Design capacity of spliced

    member at splice

    NOTES:

    The spliced member is assumed to have already been1

    designed using Sections 5 to 8 of AS 4100 (Ref. 1) for

    both section capacity and member capacity.

    DESIGN CHECK NO. 8 is a section capacity check at the2

    splice for the section with holes. If this DESIGN CHECK

    has already been undertaken during member design, it

    may be omitted in the design of the connection.

    The design capacity tables in DESIGN GUIDE 13 and3

    DCT V4 consider all of DESIGN CHECK NOS 1 to 8.

    For full details of all DESIGN CHECKS, refer to DESIGN4

    GUIDE 13 (Ref. 17).

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 25

    The following DESIGN CAPACITY TABLES are

    provided, derived using DESIGN CHECK NOS 1 to 8

    inclusive.

    Design moment capacity of bolted/welded

    single cover plate splice

    Universal beam sections < 400 deep, M20 bolts,

    6 fillets to flange plates, 5 fillets to web plates

    Design moment capacity of bolted/welded single

    cover plate splice

    Universal beam sections > 400 deep, M24 bolts, 8

    or 6 fillets to flange plates, 5 fillets to web plates

    FIGURE 15. FULLY WELDED SPLICE

    Design moment capacity of bolted/welded three

    cover plate splice

    Universal column sections, M24 bolts, 6/8 fillets to

    flange plates and 6 fillets to web plates

    Design moment capacity of bolted/welded three

    cover plate splice

    700WB/800WB welded beam sections, M24 bolts,

    6/8 fillets to flange plates and 5 fillets to web plates

    Design moment capacity of bolted/welded three

    cover plate splice

    900WB/1000WB welded beam sections, M24 bolts,

    6/8 fillets to flange plates and 6 fillets to web plates

    FULLY WELDED SPLICE13.

    DESIGN GUIDE 13 (Ref. 17)

    The fully welded splice to an I-section comprises

    (Figures 7 and 15):

    full penetration butt welded flanges;

    either complete penetration butt welded web or

    incomplete penetration butt welded web or fillet

    welded doubler plates to web.

    Web cover plates are generally grade 250 plate and

    may be of a variety of depths.

    Erection plates may be used to align the splice for site

    welding (as shown in Figure 15).

    Fully welded splices may be shop welded or field

    welded.

    If the flange welds are full penetration butt welds then

    no design is required for these welds provided theweld complies with AS 4100 (Ref. 1) and AS 1554.1

    (Ref. 29). The same applies if the web weld is a full

    penetration butt weld.

    Incomplete penetration butt welds are designed in the

    same manner as fillet welds with a leg length whose

    design throat thickness is equal to the design throat

    thickness of the partial penetration butt weld (using

    Clause 9.7.2.3(b) of AS 4100). The welds to the web

    are designed as a single line fillet weld group using the

    method given in Sections 4.6 and 4.10 of Handbook 1

    (Ref. 5).

    The fillet weld group used around web cover plates

    may be loaded by design actions comprising in-plane

    bending moment, shear force transverse to the

    member longitudinal axis and axial force. This fillet

    weld group may readily be designed using the method

    given in Sections 4.6 and 4.10 of Handbook 1 (Ref. 5).

    The following is a list of the DESIGN CHECKS in

    Part C of DESIGN GUIDE 13.

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    26 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    Summary of design checks

    DESIGN CHECK NO. 1Design capacity of welds at

    flanges

    DESIGN CHECK NO. 2Design capacity of welds to

    web

    DESIGN CHECK NO. 3Design capacity of web

    cover plates

    DESIGN CHECK NO. 4Design capacity of welds

    around web cover plates

    NOTES:

    The spliced member is assumed to have already been1

    designed using Sections 5 to 8 of AS 4100 (Ref. 1) for

    both section capacity and member capacity.

    The design capacity tables in DESIGN GUIDE 13 and2

    DCT V4 only considers DESIGN CHECK NOS 1 and 2

    since no design capacity tables for connection with webcover plates are included.

    For full details of all DESIGN CHECKS, refer to DESIGN3

    GUIDE 13 (Ref. 17).

    DESIGN CAPACITY TABLES are only provided for

    full penetration bolt welds to both flanges and web

    for universal beam sections, welded beam sections,

    universal column sections and welded column

    sections.

    CONCLUSION14.

    The object of this new Connection Series is to provide

    a rationalised approach to the design, detailing and

    fabrication of selected structural steel connections.

    The benefits of this approach include:

    provision to the competent professional person

    as designer a range of reliable and economic

    connections accompanied by design capacity

    tables (wherever possible for each connection

    type);

    elimination of the need for repetitive computation

    by structural engineers as much as practicable;

    scope for the fabricator to produce connection

    components by production engineering methods,

    developing standard jigs, fixtures and using NC

    methods for ready connection fabrication and

    assembly;

    advantages that can be expected to flow

    from industry rationalisation, such as bettercommunication, better availability of materials and

    suitable components; and

    provide a considerable impetus towards improving

    the economy, and therefore the competitive

    position of structural steel, in the Australian building

    industry.

    There is no valid reason for diversity in detailing the

    selected connections contained in this Connection

    Series, and one of the prime objectives of this new

    Connection Series is to minimise variety by providing

    only selected connection configurations containing all

    essential components, for each connection type. The

    selected connection configurations provided should

    prove compatible with the requirements of designers,

    fabricators and erectors.

    REFERENCES15.

    STANDARDS AUSTRALIA, AS 41001998 1 Steel

    structures.

    AUSTRALIAN INSTITUTE OF STEEL2

    CONSTRUCTION, Design of structural

    connections, 4th edition, Authors Hogan, T.J. and

    Thomas, I.R., Editor Syam, A.A., 1994.

    AUSTRALIAN INSTITUTE OF STEEL3

    CONSTRUCTION, Standardized structural

    connections, 3rd edition, 1985.

    AUSTRALIAN STEEL INSTITUTE, 4 Design

    capacity tables for structural steel. Volume 3:

    Simple connections-open sections, Author Hogan,

    T.J., Contributing author and editor, Munter, S.A.,

    2007.

    AUSTRALIAN STEEL INSTITUTE, 5 Handbook 1:

    Design of structural steel connections, Author

    Hogan, T.J., Contributing author and editor, Munter,

    S.A., 2007

    AUSTRALIAN STEEL INSTITUTE, 6 Design Guide 1:

    Bolting in structural steel connections, Author

    Hogan, T.J., Contributing author and editor, Munter,S.A., 2007.

    AUSTRALIAN STEEL INSTITUTE, 7 Design Guide 2:

    Welding in structural steel connections, Author

    Hogan, T.J., Contributing author and editor, Munter,

    S.A., 2007.

    AUSTRALIAN STEEL INSTITUTE, 8 Design Guide 3:

    Web side plate connections, Author Hogan, T.J.,

    Contributing author and editor, Munter, S.A., 2007.

    AUSTRALIAN STEEL INSTITUTE, 9 Design Guide 4:Flexible end plate connections, Author Hogan, T.J.,

    Contributing author and editor, Munter, S.A., 2007.

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 27

    AUSTRALIAN STEEL INSTITUTE, 10 Design Guide 5:

    Angle cleat connections, Author Hogan, T.J.,

    Contributing author and editor, Munter, S.A., 2007.

    AUSTRALIAN STEEL INSTITUTE, 11 Design Guide 6:

    Seated connections, Author Hogan, T.J.,

    Contributing author and editor, Munter, S.A., 2007.

    Hogan, T.J. and Munter, S.A., 12 ASI Limit State Steelconnection design seriesPart 1 2007, Steel

    Construction, Australian Steel Institute, Vol. 41 No.

    2, Dec. 2007.

    AUSTRALIAN STEEL INSTITUTE, 13 Design

    capacity tables for structural steel.Volume 4: Rigid

    connectionsopen sections, Author Hogan, T.J.

    Contributing author van der Kreek, N., 2009.

    AUSTRALIAN STEEL INSTITUTE, 14 Design Guide 10:

    Bolted moment end plate beam splice connections,

    Author Hogan, T.J., Contributing author van der

    Kreek, N., 2009.

    AUSTRALIAN STEEL INSTITUTE, 15 Design Guide 11:

    Welded beam to column moment connections,

    Author Hogan, T.J., Contributing author van der

    Kreek, N., 2009.

    AUSTRALIAN STEEL INSTITUTE, 16 Design Guide 12:

    Bolted moment end plate to column moment

    connections, Author Hogan, T.J., Contributing

    author van der Kreek, N., 2009.

    AUSTRALIAN STEEL INSTITUTE, 17 Design Guide 13:

    Splice connections, Author Hogan, T.J.,

    Contributing author van der Kreek, N., 2009.

    AUSTRALIAN STEEL INSTITUTE, 18 Handbook 1:

    Design of structural steel connections, Author

    Hogan, T.J., Contributing author and editor, Munter,

    S.A., 2007.

    STANDARDS AUSTRALIA/STANDARDS NEW19

    ZEALAND, AS/NZS 3679.1:1996, Structural

    steel, Part 1: Hot rolled bars and sections and

    AS/NZS 3679.2:1996, Part 2: Welded Isections.

    STANDARDS AUSTRALIA/STANDARDS NEW20

    ZEALAND, AS/NZS 3678:1996 Structural steel

    Hot rolled plates, floor-plates and slabs.

    STANDARDS AUSTRALIA/STANDARDS NEW21

    ZEALAND, AS/NZS 1252:1996 High-strength

    steel bolts with associated nuts and washers for

    structural engineering.

    STANDARDS AUSTRALIA/STANDARDS NEW22

    ZEALAND, AS/NZS 1553.1:1995 Covered

    electrodes for welding, Part 1: Low carbon steel

    electrodes for manual metal-arc welding of carbon

    and carbon-manganese steels.

    STANDARDS AUSTRALIA, AS 1858.1200323

    Electrodes and fluxes for submerged arc welding,

    Part 1: Carbon steel and carbon-manganese

    steels.

    STANDARDS AUSTRALIA, AS 2203.1199024

    Cored electrodes for arc-welding, Part 1: Ferritic

    steel electrodes.

    STANDARDS AUSTRALIA/STANDARDS NEW25

    ZEALAND, AS/NZS 2717.1:1996 Welding

    ElectrodesGas metal arc, Part 1: Ferritic steel

    electrodes.

    AMERICAN INSTITUTE OF STEEL26

    CONSTRUCTION, Extended end-plate moment

    connections, seismic and wind applications, Steel

    Design Guide 4, 2nd edition, 2004.

    AMERICAN INSTITUTE OF STEEL27

    CONSTRUCTION, Flush and extended multiple-

    row moment end-plate connections, Steel Design

    Guide 16, Murray, T.M. and Shoemaker, W. Lee,

    2002.

    AMERICAN INSTITUTE OF STEEL28

    CONSTRUCTION, Stiffening of wide-flange

    columns at moment connections: Wind and seismic

    applications, Steel Design Guide Series 13,

    C.J. Carter, 1999.

    STANDARDS AUSTRALIA/STANDARDS NEW29

    ZEALAND, AS/NZS 1554.1:2004 Structural steel

    welding, Part 1: Welding of steel structures.

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    28 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    (73)

    y bfc1 dh

    2 bfc1

    (74)and the value of is calculated as follows:

    = max(a, b) when y sp2

    = bwheny sp2

    and y ab

    = max(c, d, e) wheny sp2

    where:

    a 2b2

    fc1 2bfc1dh 4y

    2

    2sy

    b bfc1(bfc1 dh)(ab y) 2(y ab)aby

    2saby

    c b2

    fc1 dhbfc1 2y

    2c spyc

    2syc

    d bfc1s dhs 2y

    2

    d spyd dhyd

    syd

    e bfc1s 2dhs 4a

    2

    b 2absp 2abdh

    2abs

    y

    y

    s

    y

    y

    bfc

    ab

    spy

    y ab

    y

    s

    y

    bfc

    ab

    sp

    y

    y

    s

    y

    bfc

    ab

    sp

    y ab

    yc minab, y

    yd minab,b

    fc1 d

    h2 s

    ab = distance from bolt hole to inside face offlange

    Figure 41 Yield line pattern (a) H sections

    Figure 42 Yield line pattern (b) H sections

    Figure 43 Yield line pattern (c) H sections

    (Fig. 41)

    (Fig. 42)

    (Fig. 43)

    (Fig. 44)

    (Fig. 45)

    CORRIGENDA TO STEEL CONSTRUCTION VOL. 36 NO. 2 SEPTEMBER 2002DESIGN OF PINNED COLUMN BASE PLATES

    G. Ranzi and P. Kneen

    On pages 25 and 26, the text should be amended as follows for the

    H-SHAPED COLUMN4 anchor bolts case

    H-SHAPED COLUMN4 anchor bolts

    The yield line patterns considered by the recommendedmodel are shown in Figs. 41, 42, 43, 44 and 45.

    In the case of yield line patterns (a), (b) and (c) thederived model does not assume that the oblique linesintersect the bolt hole. This should be verified and

    considered in a similar manner as previously outlined inthe case of H-shaped column with 2 anchor bolts (referto equation (71) and Fig. 40).

    The recommended design procedure is as follows:

    2i

    tyi

    0.9ft

    N = (72)

    ti0.9f

    N

    yi

    *

    t

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 29

    y

    s

    bfc

    ab

    sp

    y ab

    s

    bfc

    ab

    sp

    ab

    Figure 44 Yield line pattern (d) H sections

    Figure 45 Yield line pattern (e) H sections

    The original text had an incorrect Figure 41copy of Fig. 39and all other figures 42-46 wereincorrectly numbered being out by one. In this Corrigenda, the correct figures have the correctnumbers consistent with the original text. As a consequence of this Corrigenda, there is no longer aFi ure 46.

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    30 STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009

    ASI STEEL MANUFACTURER,

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    STEEL CONSTRUCTION VOLUME 42 NUMBER 2 - SEPTEMBER 2009 31

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