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MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
ASSEMBLY INSTRUCTION FOR
COURIERS VAN CONVERSIONS
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
Version 2.1
HEADREST FIXATION
ISO7380-1
Bolt M5x40
DIN 9021
Washer Ø5.3 (15)
S02_01
(optional equipment)
6x 6x 6x
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
SEAT FIXATION
DIN 912
Bolt M8x35
DIN 912
Bolt M8x55
P2 P2P P3 PX_12
4x 2x
1x 1x 1x 1x
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
LOWER ANCHORAGE POINT FIXATION
CPX_V01
(not suitable for
FWD Transit)
Or
CPX_V02
PPX Mod Sleeve
L=20mm
(this part can
be divided to
two separate
L=15mm and
L=5mm)
S01_01
(optional
equipment)
Bolt 7/16 x20 Bolt 7/16x45 Nut 7/16
1x 1x 1x 1x
1x 1x 2x
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
+thread locking
adhesive/nylon
insert
ISO 7380-2
Bolt M10x40
DIN 912
Bolt M10x80
DIN 934 + thread
locking adhesiver
or DIN985
Nut M10
WZP-01
ISO 7380
Bolt M5x35
DIN 934 +
thread locking
adhesiver
or DIN985
Nut M5
1x 1x 1x
1x 1x
1x
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 1 – PREPARE HOLES
STEP 2
Use a stepless drill to make the phase in
marked holes:
HOLES FOR HEADREST
6x Ø10
HOLES FOR SEAT 6x Ø15
HOLES FOR LAP 1x Ø14
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 3
Check position of threads in headrest plywood and fit to holes in bulkhead.
View from the cargo space:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
Order of screwing (view from the cargo space):
Hole in
partition wall
S02_01
Washer Ø5.3
(15)
Bolt M5x40
ROOF
FLOOR
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 4
Adjust “P2” and “P2P” parts to the appropriate holes:
STEP 5
Fix the detail “PX_12” to the element “P2” using the M10x35 bolts.
View from the cargo space:
P2
P2P
View from the driver cab:
ROOF
FLOOR
Exploded view:
0
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 6
Hang the Pikolo seat on the “PX_12”.
PX_12
Bolt M10x35
View from the driver cab:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 7
Insert “P3” between Pikolo seat and bulkhead. Next use bolt M10x55 to
connect all parts (seat/bulkhead/P3) together.
View from the driver cab:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
Bolt M10x55 P3
Exploded view:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 8
Insert “CPX” part to the vehicle and choose the right position.
STEP 9
Use bolt M10x40 (round head with collar)to fix “CPX” to bulkhead:
CPX
M10 nut
CPX
S01_01
Bolt M10x40
Exploded view:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 10
Drill hole through the vehicle floor:
STEP 11
Insert bolt M10x80 into the drilled hole.
Exploded view:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 12
Take the WZP-01 and place it under the vehicle floor. Use bolt M10 (see
previous step)to connect “CPX” with WZP-01.
Tighten torque = 45Nm
STEP 13
Insert “PPX”, 7/16 bolt and “mod sleeve” to the “CPX” part:
Bolt M10x80
Bottom view
WZP-01
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
Regular “Mod sleeve”
Alternative solution “Mod sleeve 3.4” + “Mod sleeve 1.4”
Nut 7/16
Part of CPX
Mod sleeve
PPX
Bolt 7/16x45
Part of CPX
Exploded view:
Exploded view:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
Nut 7/16
Part of CPX
Mod sleeve 3.4
Mod sleeve 1.4
PPX
Bolt 7/16x45
Part of CPX
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 14a (alternative solution for 14b) – “PPX” with angular adjustment
Apply small tightening torque to the 7/16 nut to leave small clearance
between “CPX” and “mod sleeve”. Use the M5 bolt with the nut as angle
range limiter.
Bolt M5
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 14b (alternative solution for 14a) - rigid fixation
Insert the lock pin-> lean “PPX” on the pin-> tighten the 7/16 nut with
45Nm torque and then remove pin.
STEP 15
Secure original seat-belt buckle with bolt 7/16
Tighten torque = 45Nm
Lock pin
Exploded view:
MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL
PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]
INTERNET www.modul- system.com
BANK S.E.B. MÖLNDAL REG. NO. 556138-6409
STEP 16
Check position of the lower anchorage point position (on pillar B) with
guidelines (acc. to ECE14 – seatbelts anchorages) for each type of vehicle.
If necessary, this should be moved.
Remove the plastic
trim
Move the lower seat belt
anchorage point.
Make a cut in the
trimpanel for the seatbelt
and assemble the trim.