Assembly instructions DucoSun Ellips...2 Assembly MI DucoSun Ellips 19.06.19 14 2.1 The term PANEL, definition of a PANEL • A panel is bounded by 4 points fixing it back to the supporting

Assembly instructions

19/06/2019

DucoSun Ellips

CONTENT

1. Parts Breakdown

2. Assembly

2

Parts Breakdown1

19.06.19

Spring-loaded pin

(S5000013)

(DC030161)

Locating pin

(S5000014)

(DC030159)

Hexagon head bolt

M6 x 35, to DIN 933

(G0000192)

(PT040130)

M6 self-locking hexagon nut

DIN 985

(G0000164)

(PT030347)

M6 washer

DIN 125 Form A

(G0000175)

(PT030346)

Hexagon nut M6

DIN 934

(G0000167)

(PT030299)

MI DucoSun Ellips

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Parts Breakdown1

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C-clip Ø 15mm

Thickness : 6mm

(G0012015)

(PT040001)

Collar bushing

MFM-0610-04

(G0012011)

(PT030344)

C-clip Ø 15mm

Thickness : 12mm

(G0012016)

(PT040002)

Collar bushing

MFM-0610-06

(G0012012)

(PT040132)

C-clip Ø 15mm

Thickness : 18mm

(G0012017)

(PT040003)

Collar bushing

MFM-1420-15

(G0012009)

(PT040080)

MI DucoSun Ellips

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T-head bolt

M8 x 20

(G0000150)

(PT010003)

Hexagon head bolt

M6 x 16, to DIN 933

(G0000190)

(PT040138)

Flat washer M8

DIN 125 Form A

(G0000174)

(PT030255)

M6 x 30

DIN 7500

(G0000113)

(PT030316A)

Self-locking hexagon nut M8

DIN 985

(G0000162)

(PT040137)

Hex washer head self drillscrew

DIN 7504 Form K

(G0000300)

(PT040015A)

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Parts Breakdown1

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Type 100 Ellips blade

(P1143010)


(P1157010)

Hexagon head bolt

M6 x 25, to DIN 933

(G0000186)

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Parts Breakdown1

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(P1143010)


(P1154810)


(P1157010)


(P1144510)


(P1143710)

MI DucoSun Ellips

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Type II 200E end cap

(G0001761)

(PT030107A)


(G0001921)

(PT050023)


(G0001762)

(PT030106D)


(G0001764)

(PT040125)


(G0001763)

(PT030103C)

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Parts Breakdown1

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(G0002235)

(B0006156)

Type III 100E L.H. end cap

(G0002236)

(B0006163)


(G0002240)

(B0006151)

Type III 100E R.H. end cap

(G0002237)

(B0006160)


(G0002241)

(B0006149)


(G0002242)

(B0006142)

MI DucoSun Ellips

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Parts Breakdown1

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Clevis foot mounting bracket

(G0001744)

(PT040117A)

Connection profile

27/18

(P1154010)

Motor bracket

(G0001746)

(DC040090)

Mullion support profile

60/100

(P1153610)


(G0001771)

(PT030108B)


(G0001776)

(PT020327C)

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Parts Breakdown1

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Axle pin without spring action,

Ellips 150 series blade,

Ellips 100, Cubic 150

(S5000016)

axle pin with spring action, Ellips 150 series blade,

Ellips 100, Cubic 150

(S5000015)

Linear Motor

Picolo XL 200

stroke = 100tot 200mm

F=1200N V= 6mm/s

(G0001748)

Linear Motor

Picolo XL 300

Slag = 200 tot…300mm

F=1200N V= 6mm/s

(G0000278)

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Parts Breakdown1

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(G0001923)

(PT050022)


(G0001924)

(PT050021)


(G0001772)

(PT030105E)


(G0001777)

(PT020328C)


(G0001774)

(PT040124)


(G0001779)

(PT040123)

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Parts Breakdown1

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Type III 400E

L.H. end cap

(G0001773)

(PT020330C)

Type III 400E

R.H. end cap

(G0001778)

(PT030109D)

C-clip tool

(K0001190)

(PT040134)

Spacer

27/18 series connection profile

(G0001747)

(PT040149)

Bottom clevis foot mounting

LBN-20/25

(G0001745)(DC040058)

MI DucoSun Ellips

Assembly2

1319.06.19MI DucoSun Ellips

Assembly2


2.1 The term PANEL, definition of a PANEL

• A panel is bounded by 4 points fixing it back to the supporting structure behind.

• These 4 fixing points are distributed in pairs over two distinctive, parallel mullion support profiles.

Two panels can be mounted either next to each other and/or above and below each other.

2 PANELSNext to

each other

4 PANELSNext to and above

one another

2 PANELSNext to

each other

2 PANELSAbove/below

each other

Assembly2


2.2 Operating a PANEL

•When the blades are running horizontally, either adjacent or stacked panels can be operated by a single

actuator.

•The calculation program allows to determine the size and the number of panels.

•When the blades are mounted vertically, only ADJACENT panels can be operated by a single actuator.

•In these cases, the actuator assembly is fitted at the BOTTOM.

•It is important that the circlip of the lower bearing point BE fitted to the lower bearing point.

•Here again, the calculation program helps determine the size and number of panels that can be operated by a

single actuator.

•In these cases, it is recommended that the actuator be mounted horizontally and therefore be covered to provide

shelter.

•Make sure that this housing is provided with an adequate number of cooling fins (for removal of the heat

generated by the actuator).

•Vertical and horizontal blade mounting arrangements use identical components.

•The assembly and the fitting of a vertical system with horizontal runs of blades in two adjacent panels, follow

below.

Assembly2


Preparing the 60/100 series mullion support profile (P1153610)

Cutting the profile to length.

Assembly2



Drilling 20 mm diameter holes (+0/-0.15) at the specified centre-to-centre distances

X

Y=2

3m

m Blade pitch

Xmin = (width of the blade)/2 + 10 mm

Assembly2



Fitting the MFM-1420-15 collar bushing (G12009) with gentle taps from a hammer

Assembly2


Fitting and aligning the 60/100 series support mullion (P1153610)

Assembly2


• Maximum SPANS

BLADE At windload

600Pa

(±115km/h)

At windload

800Pa

(±130km/h)

At windload

1250Pa

(±165km/h)

Ellips 100 beweegbaar2200 2000 1800

Ellips 150 beweegbaar2500 2200 2000

Ellips 200 beweegbaar 2600 2400 2100





Assembly2


Preparing the blades

• Cutting the profile to length.

As for 200, 250, 300, 350 and 400 Ellips series blades, cut these at least 30 mm but no more than 40 mm shorter

than the distance between the support mullions.

• CAUTION :

With 100 and 150 Ellips series blades, these should be cut 44mm shorter than the distance between the support

mullions.

Assembly2


Fitting a spring shaft into 200 up to 400 Ellips series blades

CAUTION : To fit a spring shaft in the blades, always use type III series end caps and fix it using M6 x 30 bolts (G113).

Always tighten the screws in the order shown.

In order to take up the play between the spring-loaded and the locating pins in the blade, ALWAYS secure them in

position using transparent silicone sealant.

Likewise, any play between the end caps and the axle pins, at the recess, should be removed using silicone sealant.

13

24

Assembly2


Fitting a fixed shaft into 200 up to 400 Ellips series blades

CAUTION : To fit a fixed shaft in the blades, always use type II series end caps and fix it using M6 x 30 bolts (G113).

Always tighten the screws in the order shown.

First the outer screws, then the rest.

In order to take up the play between the spring-loaded and the locating pins in the blade, ALWAYS secure them in

position using transparent silicone sealant. Likewise, any play between the end caps and the axle pins, at the recess,

should be removed using silicone sealant.

1

3

4 2

Assembly2


Fitting a spring shaft (S5000015) in type 100 and 150 Ellips blades (type III end cap)

CAUTION : To fit a spring shaft in a blade, always use type III series end caps and fix it using the

associated nut (G0002251). Always apply a drop of threadlock Loxeal 83/54.

Next, secure the assembly (end cap and spring shaft) using M6 x 30 bolts (G113).

When fitting, place one drop of Loxeal 83/54 on the extreme

end of the nut.

Tighten down with an A/F 19 mm spanner.

Assembly2


Fitting a spring shaft (S5000015) in type 100 and 150 Ellips blades (type III end cap)

CAUTION : It is important to always use spring shafts for type III end caps and to fix these using the associated

nut (G0002251). Secure the nut with a single drop of Loxeal 83/54 at all times.

Next, secure the assembly (end cap and spring shaft) using M6 x 30 bolts (G113).

Assembly2


Fitting a fixed shaft (S5000016) in type 100 and 150 Ellips blades (type II end cap)

CAUTION : To fit a fixed shaft in a blade, always use type II series end caps and fix it using an M10 washer

(G0000173) and a self locking nut M10 (G0000163).

Next, secure the assembled unit (type II series end cap and fixed shaft) using M6 x 30 bolts (G0000113).

Assembly2


Fitting the blades onto the support mullions

STEP 1: Hold the blade in an upright position and insert the extreme end holding the fixed shaft into

the bearing bush.

Assembly2



STEP 2: Compress the spring shaft (use a screwdriver, if necessary) and insert it into the bearing bush.

Assembly2



STEP 3: Fit all of the blades.

Assembly2


Fitting a C-clip to a blade

STEP 4: Fitting a circlip with a diameter of 15 mm and thicknesses of 6 mm, 12 mm or 18 mm

Insert the C-clip into the opening of the tool and then push the C-clip onto the spring shaft.

For the blades Ellips 100 and 150: a bearing of 12mm is only to be used at the motorised side, on the other side

a choice has to be made between 6mm, 12mm or 18mm depending on the necessary clearance.

Assembly2


Fitting an MFM-0610-04 collar bushing (G12011) and an MFM-0610-06 bushing (G12012) onto a

type III end cap

G0012012

G0012011

Assembly2


Fitting an MFM-0610-04 collar bushing (G12011) and an MFM-0610-06 bushing (G12012) onto a type

III end cap

Assembly2


Fitting the M6 x 35 hexagon bolt, the M6 washers, the M6 nut and the M6 lock nut

+/-4mm clearance

M6 nutM6 lock nut

Assembly2


Fitting the mounting bracket (G0001746) for linear actuator

Securing using M8 x 20 T-head bolts (G150), M8 washers (G174) and M8 lock nuts (G162)

Assembly2


Fitting the clevis foot mounting (G1744) for Ellips 200 till 400

• Insert the M6 x 16 bolts (G190), place an M6 washer (G175) and secure with an M6 lock nut (G164) ;

make sure there is proper clearance !

+/-4mm clearance

Assembly2


Fitting the clevis foot mounting (G1744) for Ellips 100 and 150

1) Insert the M6 x 25 bolts (G186), place an M6 washer (G175) and secure with an M6 lock nut (G164) ; make

sure there is proper clearance !

The same combination of bolts, nuts and washer is used to connect the distance holder (G0001747) with the

driving rod.

clearance +/-4mm

Assembly2


Securing the bottom clevis foot (G1745) to its mounting bracket (G1744)

1) Insert the M6 x 16 bolts (G190), place an M6 washer (G175) and secure with an M6 lock nut (G164) ;

make sure there is proper clearance !

Assembly2


Fitting the 27/18 series connection profile (P1154010) to the type III series end caps

1) Adjust all the blades to the same angle (90°).

2) Slide the 27/18 series connection profile (P1154010) over the M6 x 35 bolt heads securing the blades and over

the M6 x 16 bolts securing the clevis foot mounting bracket.

Assembly2



3) Slide the 27/18 series connection profile (P1154010) over the M6 x 16 bolt heads (G190) / or M6 x 25 (G186)

bolts securing the spacer of the 27/18 series connection profile (G1747).

Assembly2



4) Tighten the M6 nut (G167) to secure the M6 x 35 bolt (G192) to the 27/18 series connection profile (P1154010).

5) Tighten the M6 lock nut (G164) first and then fix the end plate to the 27/18 series connection profile.

M6 nut M6 lock nut

Assembly2


1) Locate the bottom clevis foot at distance Z (see calculation program) and lightly tighten the two bottom

lock nuts.

Dis

tan

ceZ

M6 lock nut

Assembly2


2) Secure the actuator when it is FULLY RETRACTED (that is, with blades closed) to the top mounting bracket.

3) If appropriate, adjust height Z by moving the bottom clevis foot until the 8 mm diameter spindle is a sliding fit.

Assembly2


4) Tighten all the M6 lock nuts intended to secure the clevis foot mounting brackets, ensure the actuator is fully

retracted (that is, with blades closed[) first and then fit it in place.

M6 lock nuts

Assembly2


Fitting the spacer (G1747) to the 27/18 series connection profile (for Ellips 200 – 400)

1) Insert the M6 x 16 bolts (G190), place an M6 washer (G175) and secure with an M6 lock nut (G164) ; make

sure there is proper clearance!

clearance +/-4mm

Assembly2


Fitting the spacer (G1747) to the 27/18 series connection profile (Ellips 100-150)

1) Bolt M6x25 (G186), lock nut M6 (G164), washer M6 (G175), make sure there is proper clearance!

clearance +/-4mm

Assembly2


Fitting the spacer (G1747) on top of the connection profiles

2) Insert the M6 x 16 bolts (G190) / M6 x 25 blots (G186) in the holes provided in the spacer of the 27/18 series

connection profiles, place an M6 washer (G175) and secure with an M6 lock nut (G164).

3) Locate the spacer in its correct position and tighten all the lock nuts.

Assembly2


Setting up the limit switches of the actuator

1) Adjusting the retracted and extended positions of the actuator

Adjusting ring for retracted

position

Adjusting ring for extended

position

Assembly2



1a) Adjusting the retracted position of the actuator (fully retracted position)

Adjusting in the + direction will decrease the stroke length.

Assembly2



1b) Adjusting the retracted position of the actuator (fully retracted position)

Adjusting in the - direction will increase the stroke length.

Assembly2



2a) Adjusting the extended position of the actuator (fully extended position)

Adjusting in the + direction will increase the stroke length by moving the extended

position further away.

Assembly2



2b) Adjusting the extended position of the actuator (fully extended position)

Adjusting in the - direction will decrease the stroke length by moving the extended

position closer.

Phase / Red

Black (R/nr2)Neutral (Blue)

Earth

(yellow/green

Neutral (Blue)

Black (V/nr3) Black(N/nr1)

2

5219.06.19

Adjusting the motor by means of the end of range contacts

2 c) Adjustment of the stroke length of the motor.

If with orders the stroke length is been given, Duco Projects will always test the motors and then adjust the strokelength.This happens on the basis of a setting set (G6002506). Like this we can guarantee 100% that the delivered motors workperfectly. The final adjustment always needs to happen on site. When there is no setting set available, then a 3-positions switch (blinds switch) can be used.

a) The grounding/earth (colour yellow/green) is connected with the grounding of the motor (colour yellow/green).

b) The 0 line (colour blue) is connected with (colour: black nr1 Marking N).

c) The phase (colour red) connect with clip L

d) Black Nr3 Marking V is connected with clip 1

e) Black Nr2 Marking R is connected with clip 2

Assembly

Assembly2


6) After fitting and adjusting the actuator, fit the actuator mounting bracket (G1746) using a 6.3 x 32 hexagon

bolt with collar (G300).

Assembly2

5419.06.19MI DucoSun Cubic-Linear

ATTENTION !!!!! Control actuators

The control of the motors can be done in various ways according to the wishes of the customer.

However, you should never connect the motors directly

HEREINLY SOME EXAMPLES:

-First, input parameters determine: what do I want to take into account for controlling?

-Determine output parameters: how do I control the motors?

-Choosing a correct control unit? Various suppliers (Elero, Somfy, ...) put steering systems on the market.

-Format wiring diagram

MOTORS NEVER TO BE SWITCHED PARALLEL !!

Assembly2


CE marking

Stick the CE marking in a visible place. Degrease the blade before you stick the sticker to obtain a good

adhesion.

Documents

Assembly instructions DucoSun Ellips...2 Assembly MI DucoSun Ellips 19.06.19 14 2.1 The term PANEL, definition of a PANEL • A panel is bounded by 4 points fixing it back to the supporting