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ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT TUB PAVILION 866.332.2403 (TOLL FREE); 7am 7pm Pacific Time, Monday-Saturday

ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Page 1: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

ASSEMBLY INSTRUCTIONS FOR THE

HOT TUB ENCLOSURE KITS /

HOT TUB PAVILION

866.332.2403 (TOLL FREE); 7am – 7pm Pacific Time, Monday-Saturday

Page 2: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

P| 1 HOT TUB ENCLOSURE KITS / HOT TUB PAVILION

www.ForeverRedwood.com

CO

NT

EN

T O

F B

OX

ES

No

.

1

2

3

4

5

6

Dra

win

g

Des

crip

tio

n

Po

sts

Win

do

w P

anel

s

Fra

mes

wit

h K

nee

Bra

ces

Sh

ort

Ro

of

Fra

mes

Lo

ng

Ro

of

Fra

mes

Ro

of

Pan

els

Qty

.

4

2

2

2

2

Qu

anti

ty w

ill

var

y.

No

te: P

art

num

ber

s in

th

e C

on

ten

t o

f B

oxes

Ta

ble

are

fo

r re

fere

nce

on

ly. T

hes

e do

no

t m

atc

h t

o t

he

num

ber

s m

ark

ed o

n t

he

pa

rts

sen

t.

Page 3: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

P| 2 HOT TUB ENCLOSURE KITS / HOT TUB PAVILION

www.ForeverRedwood.com

CO

NT

EN

T O

F B

OX

ES

No

.

7

8

9

10

11

12

13

14

Dra

win

g

Hu

rric

ane

Gal

e W

ind

Sta

nd

ard

Des

crip

tio

n

Sk

yli

gh

t

If o

rder

ed.

Ro

of

Bo

ard

s

Ro

of

Tri

ms

Co

rner

Ro

of

Tri

ms

Bo

ots

An

gle

s

Met

al P

laq

ues

Sta

nd

ard

, G

ale

Win

d o

r

Hu

rric

ane

An

cho

rs B

ases

.

If o

rder

ed.

Qty

.

1

Qu

anti

ty w

ill

var

y.

Qu

anti

ty w

ill

var

y.

4

4

4

4

4

No

te: P

art

num

ber

s in

th

e C

on

ten

t o

f B

oxes

Ta

ble

are

fo

r re

fere

nce

on

ly. T

hes

e do

no

t m

atc

h t

o t

he

num

ber

s m

ark

ed o

n t

he

pa

rts

sen

t.

Page 4: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

P| 3 HOT TUB ENCLOSURE KITS / HOT TUB PAVILION

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HA

RD

WA

RE

LIS

T

No

.

A

B

C

D

E

F

G

H

I J K

Dra

win

g

Des

crip

tio

n

½´´

X 4

´´ A

nch

or

Bo

lts

(To

att

ach

th

e an

chor

bas

es t

o t

he

gro

un

d).

5/1

6´´

X 3

´´ L

ag B

olt

s

(To

att

ach

th

e an

chor

bas

es t

o t

he

po

sts

/ T

o

atta

ch t

he

win

do

ws

pan

els

and t

he

fram

es w

ith

kn

ee b

race

s to

th

e po

sts

/ T

o a

ttac

h t

he

ang

les

and

th

e m

etal

pla

qu

es t

o t

he

roo

f fr

ames

).

5/1

6´´

X 4

´´ L

ag B

olt

s

(To

att

ach

th

e ro

of

fram

es t

o t

he

win

do

w p

anels

and

to

th

e fr

ames

wit

h k

nee

bra

ces)

3/8

´´ X

6´´

Lag

Bo

lts

(To

att

ach

th

e ro

of

fra

mes

to

get

her

/

To

att

ach

the

roof

pan

els

to t

he

roo

f fr

ames

).

5/1

6´´

X 3

½´´

Bo

lts

(To

att

ach

th

e ro

of

pan

els

to t

he

sky

lig

ht)

.

2´´

Dec

k S

crew

s

(To

att

ach

th

e ro

of

bar

ds

to t

he

roo

f p

anel

s).

3´´

Dec

k S

crew

s

(To

att

ach

th

e m

etal

pla

qu

es t

o t

he

roo

f fr

ames

.

/ T

o a

ttac

h t

he

roo

f tr

ims

and

th

e co

rner

roo

f

trim

s to

th

e ro

of

bo

ard

s./

To

att

ach

th

e b

oo

ts t

o

the

po

sts)

.

4´´

Dec

k S

crew

s

(To

att

ach

th

e ro

of

trim

s an

d t

he

corn

er r

oo

f

trim

s to

th

e ro

of

bo

ard

s ).

5/1

6´´

X 4

´´ B

olt

s

(To

att

ach

th

e ro

of

pan

els

to t

he

met

al p

laq

ues

).

Was

her

s

Nu

ts

No

te: D

imen

sio

ns

of

you

r h

ard

wa

re w

ill v

ary

dep

end

ing

on

siz

e.

Page 5: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

P| 4 HOT TUB ENCLOSURE KITS / HOT TUB PAVILION

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No

1

2

3

4

5

6

7

8

9

10

11

12

13

14

DE

SC

RIP

TIO

N

Po

st

Win

do

w P

anel

s

Fra

mes

wit

h K

nee

Bra

ces

Sh

ort

Ro

of

Fra

mes

Lo

ng

Ro

of

Fra

mes

Ro

of

Pan

els

Sk

yli

gh

t

Ro

of

Bo

ard

s

Ro

of

Tri

ms

Co

rner

Ro

of

Tri

ms

Bo

ots

An

gle

s

Met

al P

laq

ues

An

cho

rs B

ases

.

No

te: P

art

nu

mb

ers

in t

he

Dra

win

g

are

fo

r re

fere

nce

on

ly. T

hes

e d

o n

ot

ma

tch

to

th

e n

um

ber

s m

ark

ed o

n

the

pa

rts

sent

.

Page 6: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place the

single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet, only

place them on the ground to begin with”).

Step 1: Install the anchor base (14) with ½´´ X 4´´ anchor bolts (A) or lag bolts. Please see the “How to anchor your pergola

document” for all details. Set your post (1) in the saddle of the anchor bases (14). Drill a ø ¼´´ hole in the post prior to anchoring

to facilitate the ratcheting of the hardware. After that, use a 5/16´´ X 3´´ lag bolts (B) to attach each post (1) to its respective

anchor base (14).

5/16´´ X 3´´ Lag Bolts

1

1

1

1

14

14

14

14

Page 7: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 2: Attach the window panels (2) to the posts with 5/16´´ x 3´´ lag bolts (B). Each part has a series of numbers that indicate

where to attach the part with the corresponding number.

Step 3: Use 5/16´´ x 3´´ lag bolts (B) to attach the frames with knee braces (3) to the posts. Each part has a series of numbers that

indicate where to attach the part with the corresponding number.

5/16´´ X 3´´ Lag bolts

2

2

3

3

5/16´´ X 3´´ Lag bolts

Page 8: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 4: Attach the roof frames (4,5) to the windows panels and to the frames with knee braces, use 5/16´´ x 4´´ lag bolts (C). The

roof frames will be attached together with 3/8´´ x 6´´ lag bolts (D). Each part has a series of numbers that indicate where to attach

the part with the corresponding number.

Step 5: Use 5/16´´ x 3´´ lag bolts (B) to attach the angles (12). After that, use 5/16´´ x 3´´ lag bolts (B) and 3´´ deck screws (G)

to attach the metal plaques (13) to the roof frames.

5/16´´ X 4´´ Lag bolts

3/8´´ X 6´´ Lag bolts

5

4

4 5

13

12

3´´ Deck Screw

5/16´´ X 3´´ Lag bolts

Page 9: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 6: Remove the lower tables from the roof panels (6), as shown below.

Step 7: Support the skylight on a base at the height indicated in the drawings. Use a ladder or a scaffolding, to facilitate the

installation of the skylight and the roof panels.

Ladder Scaffold

6 6

Page 10: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 8: Attach the roof panels (6) to the skylight (7) with 5 1/6´´ x 3 ½´´ bolts (E). Each part has a series of numbers that indicate

where to attach the part with the corresponding number.

Step 8.1: Attach the roof panels (6) to the metal plaques with 5/16´´ x 4´´ bolts (I).

Step 8.2: Attach the roof panels (6) to the roof frames with 3/8´´ X 6´´ lag bolts (D).

5/16´´ X 3 ½´´ Bolts

5/16´´ X 4´´ Bolts

3/8´´ X 6´´ Lag Bolts

Step 8

Step 8.1

Step 8.2

6

6

6

Page 11: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 9: Now place the tables that were removed from the roof panels. After that, put exterior clear silicone on the perimeter of

the skylight.

Step 10: First, measure the roof panels After that, cut the #30 Felt Roof Deck Protection to those measures. Use staples to attach

the #30 Felt Roof Deck Protection to the roof panels.

#30 Felt Roof

Deck Protection

Page 12: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 11: Use 2´´ deck screws (F) to attach the roof boards (8) to the roof panels. Put the boards from the bottom to the top, the

overlapping between these boards it will be of ¾´´. After that, put exterior clear silicone on the roof boards joints.

Each part has a series of numbers that indicate where to attach the part with the corresponding number.

Step 12: Use 3´´ deck screws (G) and 4´´ deck screws (H) to attach the roof trims (9) and the corner roof trims (10) to the roof

boards. Each part has a series of numbers that indicate where to attach the part with the corresponding number.

8

8

9

3´´ Deck Screws

4´´ Deck Screws

9

10

10

10

Page 13: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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Step 13: Finally, attach the boots (11) to the posts with 3´´ deck screws (G).

11

11

11

11

8´´ X 3´Deck Screws

Page 14: ASSEMBLY INSTRUCTIONS FOR THE HOT TUB ENCLOSURE KITS / HOT …€¦ · HOT TUB ENCLOSURE KITS / HOT TUB PAVILION Step 4: Attach the roof frames (4,5) to the windows panels and to

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This completes the Pavilion assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question,

don't hesitate to call us (866 332 2403) or email us. We are here to support you.