Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between

Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Assembly Technology I 4.0

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ActiveCockpit

Interactive communication platform for manufacturing industry

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ActiveCockpit

Past Present

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Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Manuelle Produktionssysteme

History

1900 Ergonomie

1950 MTM

2000 LEAN

2014 Connected

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Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth

Industry 4.0 – connected assembly lineDigital connection between operator, product and work stationIntegration in virtual world of order planning and production control

Order planning

ActiveCockpitWork station

Product Operator

Production control

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Efficient moderation and discussion of the process conditions, Key data and quality data through aggregated data.

High data maintenance effort High need for space Restricted support for interactive

solution rounds

Connected with MES, ERP, DB Paperless communication Moderation-, escalation-, whiteboard-

functions Open system via app-platform


ActiveCockpit

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Previous Solution I4.0 Solution


ActiveCockpit

The new solution Collects, filters and visualizes data

Shows Key data live - stationary andmobile

Supports standardized improvementprocesses

Enables interactivity and efficiencythrough whiteboard-, escalation-, moderation-functions

Future-proof through app-platform

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ActiveCockpit

Benefits

Interactive information andcommunication platform for theshopfloor

Creates transparency andconsistency of relevant productiondata

Enables efficient, targetedproblem solution at deviations

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ActiveCockpit – Technical Architecture

UI ManagementUI-Bedienstruktur, Setup, aggregierte Daten

Interaction withany files

Business logicProcess engine

DB

User interface (UI) and UI-managementHTML5, apps, widgets

UI managementUI handling structure, setup, aggregated data UI-server

Customer back-end systems

65`` UHD-touch screen 54`` HD-touch screen 9,7`` tablet 4,7`` smartphone

Files Machine level Customer database ERP / MESExternal apps

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ActiveCockpit – Function Overview

Basispackage

Configurable presentation ofdata sheets in widgetsActiveCockpit driver for thegeneration of data sheets andallocation of the widgetsAdvertising pillar mode forgeneral informationWhiteboard function withannotation functions and notesResponsive Design for boardand tablet user interfaceEmail function for directdispatch of minutes

Set up own views, e.g. „myfavorites“User administration forauthorisation conceptSupport moderation roundsthrough agendaDirect editing of source filepossibleInteraction between tablet andboard via wipe functionIntegration of applications(apps) of third-party suppliersLicence management

Optional

Module integration for theconnection of any externalsystemsCommunication module forvideo conferences (e.g. Skype)

Planning and control functionsof production sequences

Configurable chart widget forthe presentation of data in therequested graphic

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ActiveCockpit – Functions

Advertising pillar e-Board

Connected to Office

Fast update

Exposable

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Morning round: overview Moderation widget

Live data

Connected with Office, MES, ERP

Compliance of the lean standards

Interactivity

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Morning round: detail view History

Notes

Minutes

Manual inscription

Whiteboard

Escalation

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Intuitive navigation

Easy and fast

Filter by subjects

Share views

Set up views

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Administrator interface

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Notes, whiteboard funktionality Teamwork

Annotation function

Minutes

Emailing

Escalation

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ActiveCockpit – Funktionalitäten

App platform Open system

Integration of web applications

Future-proof

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ActiveCockpit - Functions

Local

Board - tablet communication

Smartphone app

Mobility

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ActiveCockpit - Functions

Widget Widget library

Expandable

Connected with ERP, MES, DB

Interactive

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Time saving with ActiveCockpit: 30 minutes/day


ActiveCockpit – Profitability

Informationsbedarf/ Tag Quelle Aufwand

Workshop minutes MES 3 min

Order tracking Drive 2 min

Line output Drive 2 min

Stock overview Drive 2 min

FeKo ERP 5 min

Error detection MES 3 min

OEE MES 3 min

Productivity Drive 2 min

TV MES 3 min

Personnel BoTime 5 min

...OutlookQLR NTFuP

15 min

∏ ~ 45 Min

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7:00 o’clock 7:30 o’clock 7:45 o’clock

7:00 o’clock 7:15 o’clock


ActiveCockpit – Customer´s Benefits

Efficient decisions are made at the shopfloor basedon actual and consistent Key data

Eliminate time and error waste through theconnection to any back-end

Customized web applications can be easilyintegrated as widgets

Communication and information tool for all employee levels, which serves for a structuredand documented discussion

Fast activation due to an intuitive web application

reduced need for space

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Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

ActiveCockpit

user Photos

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Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

ActiveCockpit

user Photos

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ActiveCockpit

Thank you for your attention

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Documents

Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between