Assessment.docx · Web viewWater suppression system is used with powered cutting tool to reduce the dust. When materials, such as concrete slabs or bricks, are cut …

Hazards & Risk Assessment QHSE

Sr. #

Department /Area

Activity / Process Identified Hazard Possible Reason

Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

1 Collar Opening Collar Opening and Collar Quality

Breathing Problems & Asthma

Fluff (Mask are not used by the workers) R 5 2 10

Mod

erat

e Ri

sk

(a) Ensure that masks are provided to the workers.

(b) Workers Awareness & Training to use mask.

(c) Safety signs to be displayed regarding to wear masks.

2 2 4

Low

Risk

Human Injury Handling heavy load, repetitive motion and awkward posture

NR 5 2 10

Mod

erat

e Ri

sk

(a) All manual handling of items other than small items and equipment (not exceeding the limit of 23 kg) are not to be carried out unless deemed to be safe to lift or move.

(b) Provide training to workers for correct lifting procedure and to avoid excess repetitive movements

(c) Use trolley for carrying of heavy load

2 2 4

Low

Risk

Human Injury(Lower Legs or Back Pain)

Awkward posture(Continuously standing or sitting)

R 5 3 15

High

Risk

(a) Proper stool or chairs are provided to the standing workers and also rubber mats are provided.

(b) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.

1 3 3

Low

Risk

2 Knitting Dying Coordination-KDC

Lot Making Human Injury: Eye damage or finger cut

Eye and Finger guard is not used by the worker

R 5 3 15

High

Risk

(a) Suitable eye and finger guards are installed on the machines

(b) Safety Signs must be displayed and educate the workers

1 3 3

Low

Risk

Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 1 of 43


Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)


Fluff produced during fabric handling R 5 2 10

Mod

erat

e Ri

sk

(a) Redesign ventilation system to improve circulation of air

(b) Masks are provided to the workers.(c) Workers Awareness & Training to use

mask.(d) Safety signs to be displayed regarding to

wear masks.

2 2 4

Low

Risk

Human Injury

Handling (lifting, moving, etc.) heavy items, repetitive motion and awkward material handling posture R 5 2 10

Mod

erat

e Ri

sk

(a) All manual handling of items other than small items and equipment (not exceeding the limit of 23 kg) are not to be carried out unless deemed to be safe to lift or move.

(b) Provide training to workers for correct lifting procedure and to avoid excess repetitive movements

(c) Use trolley for carrying of heavy load

1 2 2

Low

Risk

Trip or FallFalling of material from height, tripping over obstructions etc.

NR 2 3 6

Mod

erat

e Ri

sk

(a) All flooring, mats and carpets are to be inspected on a regular basis and any damage reported to responsible person immediately.

(b) All floors and fairways are kept to be cleared of clutter, materials, tooling and belongings all the times.

(c) Suitable and maintained actions are taken to gain access to height, chairs and desks must not be used instead of safe ladders under any circumstances.

(d) Height work permit must be issued prior to work at height and work is done by only the trained personnel

(e) Always use safety harness when working at height

1 3 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Hearing Impairment High noise of lot inverting machine R 5 2 10

Mod

erat

e Ri

sk

(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.

(b) Noise monitoring be carried out to meet NEQS requirements

(c) Ear plugs / Ear Muffs to be provided to the workers

(d) Area to be segregated and put relevant safety signs

2 2 4

Low

Risk

3 Cutting and Fusing

Fabric Cutting Human Injury: Finger or Hand cut

Negligence , Safety equipment (gloves) are not used and lack of supervision

R 2 3 6

Mod

erat

e Ri

sk

(a) Provide mesh gloves to worker(b) Suitable machine cutter guards are

properly installed(c) Safety Signs must be displayed and

educate the workers.

1 3 3

Low

Risk

Cutting Lungs problems and illness to workers

Fabric fluff and Poor ventilation R 5 2 10

Mod

erat

e Ri

sk

(a) Redesign ventilation system to improve circulation of air



wear masks.

5 1 5

Low

Risk

CuttingSlip, Trip, Fall

Blocked fairways and narrow space between the working tables, broken floor tiles cause of trip and unclean and untidy area

R 5 2 10

Mod

erat

e Ri

sk

(a) Fairways are kept to be cleaned from all type of material, tools and equipment.

(b) Proper cleaning is to done and maintenance of the floor is carried out

(c) Safety signs are displayed on or near the slippery and narrow spaces.

(d) Material, tools and equipment placed above from the floor are properly placed at their designated places

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Fusing Heat burns Hot press surface R 3 2 6

Mod

erat

e Ri

sk

(a) Area is marked as hot area(b) Electric wire of high quality are used and

Improve insulation of hot presses(c) Awareness and Training is provided to

workers on the safe use of hot press (iron).

1 2 2

Low

Risk

Cutting and Fusing Fire & Electric Shock

Improper Wiring, Rubber mats are no used and fluff on electric wire trays and on tube lights

R 2 5 10

Mod

erat

e Ri

sk

(a) Rubber Mats to be placed(b) Since this is high voltage panel , it has to

be kept lock as it is unattended mostly(c) Workers to be educated and supervised(d) Electric panels and tube lights are to

kept clean from dust and fluff

1 5 5

Low

Risk

Cutting and FusingHuman Injury(Lower Legs or Back Pain)

Awkward posture(Continuously standing or sitting)

R 5 2 10

Mod

erat

e Ri

sk

(a) Proper stool or chairs are provided to the standing workers and also rubber mats are provided.

(b) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.

2 2 4

Low

Risk

4 Dyeing Fabric Dyeing Hearing Problems Noise R 5 2 10

Mod

erat

e Ri

sk





2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea

Heat R 5 3 15

High

Risk

Engineering Controls:(a) Increased general ventilation.(b) Install proper Air Induction and Exhaust

Ventilation at points of high heat production or moisture.

(c) Reflective shields to redirect radiant heat.

(d) Insulation of hot surfaces.(e) Elimination of steam leaks.Administrative Control:(a) Monitor and record temperature (b) Drink water every 15 minutes, even if

you are not thirsty(c) In case temperatures are high (48

degree C and above) then provide cold water and lemon squash/ dry milk to workers

(d) Mark areas as heat / Stress. (e) Keep an eye on fellow workers.

1 3 3

Low

Risk

Slip of workers Wet Floor R 5 3 15 High

Ri

sk

(a) Gum boots be provided to workers(b) Ensure mopping and cleaning (c) Safety signs must be displayed showing

that floor is wet.

1 3 3 Low

Ri

sk

Short Term Health Problems:Irritation, Headache, etc.Long Term Health Problems:Cancer, Damage to the Brain, Nerves, or Lungs.

Chemical Fumes and Chemical Direct Exposure R 3 4 12

Mod

erat

e Ri

sk

(a) Improve the ventilation system(b) Masks to be provided to workers in

dyeing area (c) Ensure segregation of area where there

are chances of fumes and mark with relevant safety sign

(d) Conduct VOC test and check previous records

(e) Wash hands before eating, drinking, or smoking.

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Machine Maintenance Human Injury

Confined Space for entrance in the machine for cleaning or maintenance purpose

R 3 4 12

Mod

erat

e Ri

sk

(a) Machine Guards must be used. (b) Before maintenance make sure that

electric supply must be cut off.(c) Safety instruction must be followed. Two

personnel must be with the maintenance personnel standing outside the machine one for internal communication and 2nd for external communication in case of emergency.

1 4 4

Low

Risk

Fabric Dyeing Falling of material due to chipping off plaster

Human Injury (e.g. Head, shoulder, Foot, etc.) NR 3 3 9

Mod

erat

e Ri

sk (a) Renovation of Dyeing hall (paint, filling, new plaster)

(b) Authorized personnel are allowed only to enter in the dyeing hall.

(c) Signs are displayed for the fall plaster chips

1 3 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

5 Dyeing FinishingSlitting, Compacting and Drying


Heat R 5 3 15

High

-risk


Ventilation at points of high heat production or moisture.

(c) Reflective shields to redirect radiant heat.

(d) Insulation of hot surfaces.(e) Elimination of steam leaks.Administrative Control:(a) Monitor and record temperature (b) Drink water every 15 minutes, even if

you are not thirsty(c) In case temperatures are high (48

degree C and above) then provide cold water and lemon squash/ dry milk to workers

(d) Mark areas as heat / Stress. (e) Keep an eye on fellow workers.

5 1 5

Low

Risk

Hearing Problems Noise R 5 2 10

Mod

erat

e Ri

sk





1 2 2

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Breathing & lungs problems and illness

Exposure to volatile organic compounds R 5 3 15

High

Risk

(a) Improve the ventilation system(b) Masks to be provided to workers in

dyeing area (c) Ensure segregation of area where there


(d) Conduct VOC test and check previous records

5 1 5

Low

Risk

Slip, Trip, Fall


R 5 3 15

High

-risk





1 3 3

Low

Risk

6 Raising & Peaching Raising & Peaching


Fluff (Mask are not used by the workers) R 5 2 10

Mod

erat

e Ri

sk


(b) Safety signs to be displayed in cutting area.

2 2 4

Low

Risk

Human Injury Workers hand might get into the machine R 5 4 20 Hi

gh

Risk

(a) Safety instruction must be displayed.(b) Workers must be educated. (c) Machine guards must be used while

operating the machine.

1 4 4 Low

Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)


Mod

erat

e Ri

sk


(b) Area to be segregated and put relevant safety signs


(d) Noise monitoring be carried out to meet NEQS requirements

1 2 2

Low

Risk

7 Circular Knitting Circular Fabrics knitting from Yarn


Fluff (Mask are not used by the workers)

R 5 2 10

Mod

erat

e Ri

sk



(c) Workers Awareness & Training to use mask.

5 1 5

Low

Risk


Mod

erat

e Ri

sk





1 2 2

Low

Risk

Human InjuryBroken Needles can cause of Finger, eye or other harm.

NR 2 3 6M

oder

ate

Risk

(a) Machine guards must be used while operating the machine.

(b) Safety instruction must be displayed.(c) Workers must be educated.

1 3 3 Low

Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Trip of WorkerCompressed air (For Cleaning purpose) pipe is lying on floor

R 4 3 12

Mod

erat

e Ri

sk (a) Working environment must be well maintained. 1 3 3

Low

Risk

Rewinding of Yarn Cones

Hearing Problem Noise R 5 2 10

Mod

erat

e Ri

sk

(a) Noise level is reduced effectively by replacement of noisy and rattling parts, check the vibrations, proper oiling and greasing to ensure smooth running of parts.




1 2 2

Low

Risk

Human Injury Finger or Hand might get into the machine R 5 4 20 Hi

gh

Risk

(a) Machine guards are installed on the moving parts of the machine.


1 3 3 Low

Ri

sk

Electric Shock

Short circuit, naked wires, etc.

R 3 4 12

Mod

erat

e Ri

sk

(a) Electric wiring are underground and standard color coding wires are used

(b) Firefighting equipment are installed and safety signs are displayed

(c) All electrical panels and lights are kept clean and tested periodically

1 4 4

Low

Risk

8 Garment Wash Garments Washing Hearing Problems Noise R 5 2 10

Mod

erat

e Ri

sk

(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning.

(b) Check the vibrations, proper oiling and greasing to ensure smooth running



2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)


Heat R 5 3 15

High

Risk


Ventilation system at points of high heat production or moisture.

(c) Insulation of hot surfaces.(d) Elimination of steam leaks.Administrative Control:(a) Drink water every 15 minutes, even if

you are not thirsty(b) In case temperatures are high (48 deg C

and above) then provide cold water and lemon squash/ dry milk to workers

(c) Mark areas as heat / Stress.

5 1 5

Low

Risk

Slip of workers Wet Floor R 5 3 15 High

Ri

sk

(a) Gum boots be provided to workers (b) Ensure mopping and cleaning (c) Safety signs must be displayed showing

that floor is wet.

1 3 3 Low

Ri

sk

Skin irritation, Eye injury, Cancer, etc.

Fumes and Direct Chemical Exposure

R 5 3 15

High

Risk

(a) Masks to be provided to workers in dyeing area (see the attached picture for PPEs point of View)

(b) Ensure segregation of area where there are chances of fumes and mark with relevant safety sign

(c) Ensure proper flow for better ventilation(d) Conduct VOC test and check previous

records(e) Workers Awareness & Training to handle

chemicals and to use PPEs (Gloves, masks, proper dress, shoes etc.)

1 3 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Human Injury

Workers hand might get into the machine

R 5 4 20

High

Risk

(a) Safety instruction must be displayed.(b) Machine guards must be used while

operating the machine(c) Workers are educated to handle loads

and effective use of machines.

1 4 4

Low

Risk

9 Laser Cutting Cutting of Fabrics by leaser

Skin, Eye, Finger or Hand injury

Negligence and lack of supervision R 5 3 15

High

Risk

(a) Machine guard must be used before operating the machine.

(b) Workers Awareness & Training to use PPEs (masks, gloves, laser cutting dress and goggles ) for laser cutting

(c) Laser machine must be designed with guarding and interlock to prevent exposure to the beam and machine guards are used before operating the machine.

(d) Restrict area to authorized personal only

1 3 3

Low

Risk

Noise (Hearing Problems)

Exposure to excessive noise of embroidery machines

R 5 2 10

Mod

erat

e Ri

sk (a) Proper maintenance of machines to reduce noise

(b) Provide Ear muff / plugs to workers1 2 2

Low

Risk

Breathing Problems Fluff of fabric R 4 2 08

Mod

erat

e Ri

sk (a) Provide dust mask to workers 2 2 4

Low

Risk

10Yarn Store (Area under construction)

Storage of Yarn Electric Shock , Trip and Short Circuit (Fire)

Short circuit or ignited materials R 5 4 20

High

Risk

(a) Electric wiring are underground and standard color coding wires are used

(b) Firefighting equipment are installed and safety signs are displayed

(c) All electrical panels and lights are kept clean and tested periodically

(d) Unnecessary lights are witched off when not in use / unattended.

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Trip or Fall

Narrow walking space between stacking and improper stacking of yarn bag that can fall.

R 5 3 15

High

-risk

(a) Stacking height is defined (Ref. OHSA 1917.14-States that "cargo, pallets and other materials stored shall be stack in such a manner as to provide stability against sliding and collapse).

(b) Fairways are marked and kept free all the time.

1 3 3

Low

Risk

Breathing problems Yarn fluff and poor ventilation R 5 2 10

Mod

erat

e Ri

sk

(a) Proper ventilation system is installed to improve circulation of air



wear masks.

5 1 5

Low

Risk

Human Injury Moving and lifting heavy load R 4 3 12

Mod

erat

e Ri

sk

(a) All manual handling of items other than small items and equipment are not to be carried out unless deemed to be safe to lift or move.

(b) Use trolley or pallet trucks for movements of heavy loads.

(c) Provide training to workers for correct load lifting postures

4 2 8

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

11 Printing

Curing of Prints


Heat R 5 2 10

Mod

erat

e Ri

sk

Engineering Controls:(a) Increased general ventilation.(b) Install proper ventilation system at

points of high heat production(c) Insulation of hot surfaces.(d) Elimination of steam leaks.Administrative Control:(a) Drink water every 15 minutes, even if

you are not thirsty(b) In case temperatures are high (48 degree

C and above) then provide cold water and lemon squash/ dry milk to workers

(c) Mark areas as heat / Stress.

2 2 4

Low

Risk

Printing Illness Chemical exposure to worker may cause illness R 5 1 5

Low

Risk

(a) Provide proper masks, apron, gloves, goggles etc. to worker

(b) Workers are educated to use and handle the chemicals

4 1 4

Low

Risk

Printing screen storage

Entrance from printing to screen store may cause injury to workers

Entrance from printing to screen store, door height is less than 6 feet

R 5 2 10

Mod

erat

e Ri

sk

(a) Redesign of door entrance(b) Authorized staff is only allowed to enter(c) Safety signs are displayed near or above

the entrance

4 2 8

Mod

erat

e Ri

sk

Drying of printsBurn of skin or any other injury from hot surfaces

Hot Surfaces (Gas Heater, Oven) R 5 2 10

Mod

erat

e Ri

sk

(a) Improve insulation of heater or dryers(b) Display hot surface signs on dryer

&heaters(c) Provide training to screen printing

workers for safe handling of gas heaters

2 2 4

Low

Risk

PrintingBack pain, muscular pain, lower leg and feet pain and swelling

Long periods of standing R 5 2 10

Mod

erat

e Ri

sk

(a) Rubber mats are provided on the floor for standing workers to give relief or reduce the vibrations

(b) Proper chair or stools are provided to the workers for periodic rest at regular intervals

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Slip, Trip, Fall


NR 4 2 8

Mod

erat

e Ri

sk





2 2 4

Low

Risk

Washing of Printing Screen

Hearing Problem High Noise R 5 2 10

Mod

erat

e Ri

sk

(a) Noise level can be reduced effectively by replacement of plastic wall rubber or concrete wall

(b) Ear plugs / Ear Muffs are provided to the workers

(c) Area is segregated and put relevant safety signs

5 1 5

Low

Risk

Recipe Preparation and Washing of Printing Screen

Skin and eye irritation, headache, breathing problems.Liver, kidneys and other problems i.e. cancer, etc.

Fumes and Direct Chemical exposure R 5 2 10

Mod

erat

e Ri

sk

(a) Masks to be provided to workers(b) Ensure segregation of area where there


(c) Ensure proper flow for better ventilation (d) Workers Awareness & Training to use

Masks(e) Conduct VOC test and check previous

records

2 2 4

Low

Risk

12 Packing Cartons Storage Slip, Trip or Fall

Narrow walking space between stacking and improper stacking of cartons

R 5 1 5

Low

Risk

(a) Stacking height is defined (Ref. OHSA 1917.14-States that "cargo, pallets and other materials stored shall be stack in such a manner as to provide stability against sliding and collapse).

(b) Fairways are marked and kept free all the time.

3 1 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Electric Shock , and Short Circuit (Fire)

Short circuit or ignited materials R 5 2 10

Mod

erat

e Ri

sk

(d) Electric wiring are underground and standard color coding wires are used

(e) Firefighting equipment are installed and safety signs are displayed

(f) All electrical panels and lights are kept clean and tested periodically

(g) Unnecessary lights are witched off when not in use / unattended.

1 5 5

Low

Risk

Packing Breathing problems Yarn fluff and poor ventilation R 5 2 10

Mod

erat

e Ri

sk

(a) Proper ventilation system is installed to improve circulation of air



wear masks.

5 1 5

Low

Risk

Cartons handling and movement Human Injury Moving and lifting heavy

load R 5 1 5

Low

Risk

(a) All manual handling of items other than small items and equipment are not to be carried out unless deemed to be safe to lift or move.

(b) Use trolley or pallet trucks for movements of heavy loads.

(c) Provide training to workers for correct load lifting postures

2 2 4

Low

Risk

PackingBack pain, muscular pain, lower leg and feet pain and swelling

Long periods of standing R 5 2 10

Mod

erat

e Ri

sk

(a) Rubber mats are provided on the floor for standing workers to give relief or reduce the vibrations

(b) Proper chair or stools are provided to the workers for periodic rest at regular intervals

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

13 Stain Removal Stain removal from knitted garments

Dangers (include, Irritation and burns to skin, eyes, nose, and throat, Headache, Breathing problems, Harm to liver, kidneys, Cancer, etc.) from chemicals (i.e. perklone, etc.).

Fumes and Direct Chemical Exposure(Used to remove dirt and grease etc.)

R 5 2 10

Mod

erat

e Ri

sk

(a) Proper PPEs (Masks, gloves, apron, etc. are provided to workers

(b) Ensure segregation of area and relevant safety signs are displayed

(c) Ensure proper flow of air for better ventilation

(d) Workers Awareness & Training to use Masks

(e) Conduct VOC test and check previous records

2 2 4

Low

Risk

Trip, Fall Uneven floor surface R 5 2 10

Mod

erat

e Ri

sk

(a) Proper cleaning is to done and maintenance of the floor is carried out

(b) Safety signs are displayed on or near the slippery and narrow spaces.

(c) Material, tools and equipment placed above from the floor are properly placed at their designated places

1 2 2

Low

Risk

14 Power HouseFuel Burning (Electricity Production)

Breathing problems Smoke from generator NR 4 2 8

Mod

erat

e Ri

sk

(a) In order to minimize the discharge of harmful gases ensure that fuel burning is efficient

(b) Proper maintenance of generators and exhaust of gases at appropriate height

(c) Safety signs to be displayed. (d) WIs must be displayed near the

generator. (e) Air emission reports must be maintained

1 3 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)


Mod

erat

e Ri

sk

(a) Generator must be covered with canopy to reduce noise emission.

(b) Proper maintenance of generator and replacement of old parts to minimize the noise

(c) Area is marked and segregated and put relevant safety signs.

(d) Only authorized personnel are allowed to enter in the power generation area

(e) Ear plugs / Ear Muffs to be provided to the workers

(f) Noise monitoring is carried out to meet NEQS requirements

1 2 2

Low

Risk

Electrical shock Damaged cabling, poor grounding etc. leading to contact with live

R 4 4 16

High

Risk

(a) Proper grounding and maintenance of grounding periodically and standard quality and colored cables are used

(b) Periodic inspection by the user prior to use to check for faulty wires, plugs etc.

(c) Any damage should be reported to the supervisor immediately and the item MUST NOT be used

(d) Electrical repairs are to be carried out only by concerned personnel

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Slip, Trip, Fall

Wet and obstructed floor and walkways, unclean and untidy power house, etc.

R 4 2 8

Mod

erat

e Ri

sk

(a) Floor and walkways are kept clear and maintained.

(b) Machining waste is disposed-off properly.

(c) Always use safety harness when working at height

(d) All flooring, mats and carpets are to be inspected on a regular basis and any damage reported to responsible person immediately.

(e) Spillages are to be cleaned up immediately (spillage kit should be labeled and persons trained in its use).

2 2 4

Low

Risk

Machine Tool injuries (Cuts, abrasions, ejections, shearing, cutting, drawing in, chopping etc.)

Use of Machine Tools. NR 5 1 5

Low

Risk

(a) Only Authorized personnel are allowed to operate power house equipment.

(b) Properly placement and handling of maintenance and repairing tools

(c) Use of relevant PPEs before starting the job

(d) Planned preventative maintenance programs are in-placed as well as emergency repair procedure for all machines and tooling are available

3 1 3

Low

Risk


Heat R 5 2 10

Mod

erat

e Ri

sk

(a) Improve the insulation of hot parts(b) Mark areas as heat / Stress(c) Monitor and record temperature(d) In case temperatures are high (48 degree

C and above) then provide cold water and lemon squash/ dry milk to workers

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

15 Mechanical Store

Welding

Burn of skin, irritation of eyes, nose, throat, and lungs problems etc.

Welding Fumes and waste producing during the welding

NR 4 2 8

Mod

erat

e Ri

sk

(a) Proper PPEs(masks, gloves, welding dress, goggles, etc.) are used by the workers before performing the job

(b) Closing and segregation of area where fumes produces during welding and mark with relevant safety sign

(c) Ensure proper flow of air for better ventilation

(d) Workers Awareness & Training to complete job effectively and to use PPEs.

2 2 4

Low

Risk

Fire

Welding near flammable solvents and substances or degreasing equipment.

NR 2 5 10

Mod

erat

e Ri

sk

(a) Combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) are kept away from the place where welding job is performed.

(b) Flame-resistant sheets or covers are used to prevent hot particles passing through openings in floors and walls (doorways, windows, cable runs, etc.).

(c) Prevent flame, heat, sparks or hot spatter from landing on the hoses.

(d) Keep fire extinguishers are kept nearby. (e) Proper PPE’S should be provide to

workers (gloves, shoes, Safety shield, apron, charcoal mask etc.)

1 4 4

Low

Risk

Grinding & Milling Hearing Problems Noise NR 4 2 8

Mod

erat

e Ri

sk

(a) Ear plugs / Ear Muffs to be provided to the workers

(b) Area is enclosed and segregated and put relevant safety signs

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Human Injury during machine operation

Lack of knowledge and Negligence NR 4 3 12

Mod

erat

e Ri

sk

(a) Machine guards are properly installed and ensure before use of machine(s)

(b) Proper PPEs (gloves, shoes, Safety shield, apron, etc.) are used by the workers

(c) Proper periodic cleaning of machine and floor is carried out

(d) Safety signs and work instructions are displayed.

2 1 2

Low

Risk

Human Injury

Lifting/handling, moving heavy items/parts, repetitive motions and, awkward posture

NR 3 2 6

Mod

erat

e Ri

sk

(a) All heavy items/parts are lift or moved through load carrying devices

(b) Workers are educated to lift / carry small loads and to avoid unnecessary motions

2 2 4

Low

Risk

Slip, Trip, Fall Poor House keeping R 5 2 10

Mod

erat

e Ri

sk

(a) Ensure that floor surface must not be slippery, wet, or uneven with cracks and holes.

(b) Providing adequate lighting in the workshop for safe movement.

(c) Proper training and supervision of workers.

(d) Apply floor treatments to increase slip resistance, stop leaks from machines or pipes

(e) Provide adequate drainage to prevent pooling of contaminants, clearly mark edges of steps and any changes in floor height.

(f) All the tools and equipment are properly placed at their designated places

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

(g)

16 Boiler

Burning of Fuels


Heat R 5 1 5

Low

Risk

(a) Employees, especially new employees, must be made aware of hot surfaces exist in a boiler area.

(b) Insulation of hot parts is properly carried out.

(c) Care must be exercised to prevent burns and other thermal hazards when near the boiler.

(d) It is ensured before enter the boiler that adequate cool-off period has been observed and the owner's entry procedures is completed.

(e) Mark the hot areas and display the safety instruction.

2 1 2

Low

Risk

Human InjuryLifting/handling wood, repetitive motions and awkward posture

R 5 2 10

Mod

erat

e Ri

sk (a) Workers are educated to lift / carry load and to avoid unnecessary motions 1 2 2

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Maintenance Human Injury Handling and using tools R 3 4 12

Mod

erat

e Ri

sk

(a) Proper clothing is worn at all times (i.e. hard hats, respirators, ear plugs, goggles, gloves, safety shoes, etc.).

(b) It is ensured that e rotating equipment, mechanically automated devices, or electrically and pneumatically operated control components are operated unless guides, shields, or covers are in place.

(c) Poor housekeeping results in increased safety hazards

(d) Personally double check the plant and equipment before starting up or making repairs

(e) It is avoided to throw a tool to anyone at any time and use the proper tool for the job.

2 4 8

Mod

erat

e Ri

sk

Fuel Burning

Human Injury Wood Handling R 5 2 10

Mod

erat

e Ri

sk

(a) Proper PPEs (Gloves, helmet, shields, shoes, etc.) are provided to the workers handling the wood.

(b) Wood used for burning is placed/stored at appropriate place to minimize the traveling/motion of workers

2 2 4

Low

Risk

Breathing Problem Smoke/Gases R 3 4 12

Mod

erat

e Ri

sk

(a) Wear mask when cleaning fuel oil burner tips.

(b) Wear appropriate eye protection in all designated areas.

(c) Wear goggles and respirators when cleaning the fire side of the boiler, breeching, or chimney.

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Human Injury or Death Fire and Explosion R 5 5 25

High

Risk

(a) It is ensured that correct gas kit, bolts, thread lubricants, and tightening torque are used to prevent leakages.

(b) Drain valve and/or vent piping are channeled to safe locations.

(c) It is ensured that valve packing sis periodically tightened and a rigorous leak check program is implemented and added in preventative maintenance program.

(d) Store all oily rags or waste in approved containers to prevent fires caused by spontaneous combustion.

(e) Check all fire safety equipment on a regular basis to ensure that working properly.

1 4 4

Low

Risk

17 Finishing

Removal of Extra (loose) Threads

Human Injury (Cut from Clipper, Scissors etc.)

Negligence and lack of supervision R 5 2 10

Mod

erat

e Ri

sk (a) Safety Signs must be displayed and educate the workers. 2 2 4

Low

Risk


Fluff (Mask are not used by the workers)

R 5 2 10

Mod

erat

e Ri

sk


(b) Workers Awareness & Training to use mask.

(c) Safety signs to be displayed in cutting area.

5 1 5

Low

Risk

Finishing

Breathing and Lungs problems

Chemical Fumes (Perklone, asbestos etc.)

R 5 2 10

Mod

erat

e Ri

sk

(a) Masks to be provided to workers (b) Mark the area and display relevant

safety sign (c) Ensure proper flow of air for better

ventilation

5 1 5

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

18 Canteen

Cooking

Fire

Short Circuit, Fire used for Cooking, Rubber pipe (gas supply pipe) Lack of knowledge and Negligence

R 5 2 10

Mod

erat

e Ri

sk

(a) It is ensured that, electric kettles, frying pans and other appliances are unplugged when not in use.

(b) When cooking, wear short or close-fitted sleeves and keep your baggy shirts tucked in or tied back with a well-fitted apron.

(c) It is ensured that towels or linens are not hanged near the stove, dangle down and touch the burner.

(d) It is ensured that electrical appliances are not used near water.

(e) All oily rags or waste is put in approved containers to prevent fires caused by spontaneous combustion.

(f) All fire safety equipment are inspected on a regular basis to ensure working properly

(g) All existing Rubber pipes are replaced with GI pipes (to supply natural gas / LPG to burners)

(h) LPG cylinders are kept outside the building in designated cylinder storage area

2 2 4

Low

Risk

Slip & Trip Poor House Keeping NR 5 1 5

Low

Risk

(a) Cleaning schedule is developed, implemented and record is maintained.

(b) Unnecessary items in the kitchen/canteen are not placed.

(c) All necessary items are placed at designated places

3 1 3

Low

Risk

CookingHeat Stroke, Feeling irritable, dizzy, or weak, Headache

Heat R 5 2 10M

oder

ate

Risk

(a) Installation of heat suction hoods above the burners / food cooking area

(b) Increased general ventilation.(c) Insulation of hot surfaces.

2 2 4 Low

Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Water DrinkingIllness / diseases because of polluted drinking water

Poor Drinking Water R 5 2 10

Mod

erat

e Ri

sk

(a) Safe drinking water is provided to the workers.

(b) Drinking water test is carried out regularly to ensure the supply of safe drinking water.

1 2 2

Low

Risk

Illness / diseases from unhygienic food

Bad Food Quality / Contaminated Food R 4 3 12

Mod

erat

e Ri

sk

(a) Regularly cleaning of Canteen is carried out and cleaning checklists are maintained

(b) Medical examination of food handler is carried out regularly and hygiene cards are provided to workers.

(c) It is ensured that quality of food ingredients must be good and inspected by respected personnel before cooking.

(d) Stainless steel cooking & serving utensils are used to ensure the safe cooking

(e) Liquid soap dispenser & electric hand dryers are installed in canteen

(f) Training of all food service personal on "Basic Food Hygiene" is carried out.

(g) Weekly monitoring of workers hygiene conditions

(h) Drain holes are covered to protect entry of rodents and all openings (doors, windows, exhausts, etc.) are covered with mesh/gauze.

(i) Repair / Installation of electric fly killer at entrance point

(j) Food grade dish-wash detergent and hot water are used for cleaning / disinfection of utensils

(k) Storage area for food stuff & non-food items is segregated.

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

19 Electrical StoreMaintenance of Electric Appliances or Over Voltage

Electric Shock / Short Circuit (Fire)

Damaged or poor electric wiring, Negligence, lack of Knowledge / Safety awareness and supervision

R 4 4 16

High

Risk

a. Electric equipment are de-energizing before inspection or repair.

b. Appropriate protective equipment are used before starting the job.

c. All electric panels are identified, closed and rubber mates are kept near or under the electric panels.

d. Electric panels and circuit breakers or fuse boxes are kept unblocked all the time.

e. Always ladders made with non-conductive side rails (e.g., fiberglass) are used when working with or near electricity or power lines.

f. Make sure that exposed receptacle boxes are made of non-conductive materials.

g. Inspect portable cord-and-plug connected equipment, extension cords, power bars, and electrical fittings for damage or wear before each use. Repair or replace damaged equipment immediately.

h. Always tape extension cords to walls or floors when necessary. Nails and staples can damage extension cords causing fire and shock hazards.

2 4 8

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Maintenance Human Injury Handling and using tools R 4 3 12

Mod

erat

e Ri

sk

(a) Proper clothing is worn at all times (i.e. hard hats, respirators, ear plugs, goggles, gloves, safety shoes, etc.).

(b) It is ensured that e rotating equipment, mechanically automated devices, or electrically and pneumatically operated control components are operated unless guides, shields, or covers are in place.

(c) Personally double check the plant and equipment before starting up or making repairs

(d) It is avoided to throw a tool to anyone at any time and use the proper tool for the job.

1 3 3

Low

Risk

Poor housekeeping:Scattered electrical equipment and tools

Slip, Trip, Fall Poor House Keeping NR 5 2 10

Mod

erat

e Ri

sk

(a) Ensure that floor surface must not be slippery, wet, or uneven with cracks and holes.

(b) Providing adequate lighting in the store / workshop for safe movement.

(c) Proper training and supervision of workers.

(d) All the tools and equipment are properly placed at proper designated places

2 2 4

Low

Risk

20 Clinic / MI Room Medical Treatment / First Aid

Human InjurySharp tools (Knife, Scissor, etc.) are used during first aid

NR 4 2 8

Mod

erat

e Ri

sk

(a) Training and education of personnel to use medical treatment tools / First aid tools.

(b) Proper PPEs (i.e. Gloves, Masks etc.) are used before giving treatment.

(c) Proper disposal / handling of medical waste (i.e. used cotton, bandage etc.).

(d) Before issuing the medicine it is ensured that medicines are valid (not expired) to

2 2 4

Low

Risk

Blood Borne Diseases Used medical tools (Used for 2nd personnel before proper cleaning treatment)

R 4 4 16

High

Risk

2 4 8

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

avoid from any toxic reaction in the body that can cause of death.

Toxic Effects on Human body Expired Medicines R 3 4 12

Mod

era

te R

isk 1 4 4 Low

Ri

sk

21 Production (Stitching) Stitching

Breathing Problems Fluff R 5 2 10

Mod

erat

e Ri

sk



2 2 4

Low

Risk

Human Injury Fingers /hand may come in-contact with machine R 5 4 20

High

Risk

(a) Machine guards must be used while operating the machine.


1 4 4

Low

Risk

Slip, Trip

Blocked fairways and narrow space between the working tables, broken floor tiles, unclean area

R 5 2 10

Mod

erat

e Ri

sk

(a) Fairways are kept to be cleaned from all type of material, bags and equipment.

(b) Proper working place is provided to each worker according to the nation/international rules and regulation.


2 2 4

Low

Risk

Human Injury(Back Pain)

Awkward posture(Continuously sitting) R 5 2 10

Mod

erat

e Ri

sk

(a) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.

1 2 2

Low

Risk

Fire Fluff on wire/cable trays and tube lights NR 3 5 15

High

Risk

(a) Electric panels and tube lights are to kept clean from dust and fluff

(b) Regularly inspection and cleaning is carried out

(c) Workers to be educated and supervised

1 5 5

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

22 Office Area Administration

Awkward sitting posture

Musculoskeletal disorder (MSD) R 5 2 10

Mod

erat

e Ri

sk

(a) Chairs with proper back rest and arm rest are provided to the all office staff

(b) All staff members are provided proper mouse pads with proper wrist rest.

(c) Proper foot rest is provided and office temperature is maintained

(d) Provide training to staff for good sitting posture

2 2 4

Low

Risk

Eye strain

Continuously working on computers / laptops

R 4 2 8

Mod

erat

e Ri

sk

(a) Latest LCDs or LEDs are provided to the staff

(b) Work tables/station are properly designed to avoid any injury

(c) Employees are guided to take rest after the specified intervals

2 2 4

Low

Risk

23 Construction site Construction Slip, TripObstructed material in the walkways and slippery surfaces

NR 4 3 12

Mod

erat

e Ri

sk

(a) Cordless tools are used and when cables are needed for temporary lighting or mains-powered tools, run at high level, especially along corridors

(b) Workers education and training to keep their work and storage areas tidy and areas are designated for waste collection, skips and bins are provided where needed and responsibilities are assigned for waste removal

(c) Slippery surfaces are treated with stone (mud) or temporary covering is provided

(d) Signs are displayed to warn workers to look out for the change in level, slippery areas

(e) Proper PPEs (Helmet, Shoes, gloves, etc.) are used by the worker

1 3 3

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Breathing Problem Inhalation of dust and fumes NR 4 2 8

Mod

erat

e Ri

sk

(a) Erect effective barriers around dusty activities or the site boundary.

(b) Water suppression system is used with powered cutting tool to reduce the dust. When materials, such as concrete slabs or bricks, are cut with a power tool without extraction or suppression, a second worker pours water from a plastic bottle over the material as it is being cut.

(c) Proper PPEs are used during the cutting process and unauthorized personnel are prohibited to enter in the construction area.

(d) Always use charcoal mask during lime wash activity

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Injury from falling from height Fall from height NR 4 4 16

High

Risk

(a) Hard-hat areas, clearly marked with barriers or hoardings if necessary walkways are covered

(b) It is ensured that only light materials and tools are carried while working at height

(c) It is ensured that ladder angle is at 75°(d) Workers are educated and trained to

always grip the ladder and face the ladder rungs while climbing or descending and don’t slide down the stiles

(e) It is ensured that don’t try to move or extend ladders while standing on the rungs and ladder extends at least 1 m (three rungs) above where the work is to be done

(f) Suitable and maintained actions are taken to gain access to height, chairs and desks must not be used instead of safe ladders under any circumstances

(g) Height work permit must be issued prior to work at height and work is done by only the trained personnel

(h) Always safety harness is used when working at height

(i) Mobile tower scaffold may be used in suitable working condition with all necessary precaution

(j) Always use appropriate PPE’S (safety helmet, safety gloves, safety shoes, goggles, dust mask)

2 4 8

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Injuries from hand held tool, Musculoskeletal disorder (Back pain, wrist pain, etc.) from manual handling

Hand held Tools and Heavy load handling

NR 5 2 10

Mod

erat

e Ri

sk

(a) Hand tools with smooth, rounded edges and long handles are used than tools with hard edges and short handles

(b) It is ensured that heavy loads are picked with load picking devices and manual handling aids

(c) Work area layout is designed in such a way that tools, parts, and equipment are easy to reach without excessive stretching or bending

(d) Job rotation or reassignment of job duties to prevent CTDs (Cumulative Trauma Disorders) from occurring

(e) Regular breaks are given to the workers, to heal (muscles and tendons) naturally from repetitive motions and force

(f) Proper PPEs and supporting equipment are used while working.

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Portable power equipment/ tool may cause electric shock, hand arm vibration syndrome and ejection of fragments

Portable power tools NR 4 4 16

Mod

erat

e Ri

sk

a) equipment/ tool are carefully select to ensure suitability for task and environment

b) Always use battery power portable equipment/ tool or use low voltage or residual current devices

c) Carry out pre use checks of the tool for sign of damages

d) Always use appropriate PPE’S (safety helmet, safety gloves, safety shoes, goggles, dust mask or charcoal mask)

e) Limit vibration exposure through proper job rotation/rest breaks

f) Use double insulated power cable in the absence of battery power portable equipment/ tool

2 2 4

Low

Risk

Hearing problems Loud Noise NR 5 2 10

Mod

erat

e Ri

sk

(a) Operation or personnel are enclosed, working in highly noise area

(b) Routine maintenance on tools and equipment is carried out to reduce sound

(c) Worn, loose, or unbalanced machine parts that cause vibration are replaced

(d) Machine parts are kept well lubricated to reduce friction

(e) Workers performing loud tasks are rotated, and signs warning of areas are posted where hearing protection is required

(f) All employees are trained on how to properly wear hearing protective devices/equipment

1 2 2

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Injuries from rough materials

Handling of rough materials NR 4 3 12

Mod

erat

e Ri

sk

(a) All the construction materials are placed at appropriate places

(b) Load handling equipment /vehicles are used instead of manual transportation with in the construction area

(c) Path ways are kept clean and unblock from construction materials

(d) Construction area is marked and only authorized personnel are allowed in the construction area

(e) Proper PPEs and supporting equipment are used

1 2 2

Low

Risk

Falling of construction materials which cause injury to workers and others

Bricklaying, waste material NR 4 4 16

High

Risk

(a) Areas should be clearly barricade with barriers and necessary walkways are covered

(b) Workers and visitors route should be diverted

(c) Instruction and signs should be placed within the area

2 2 4

Low

Risk

Entanglement in moving parts of cement mixture and other machinery which cause injury to workers

Due to cement mixing activity NR 5 4 20

High

Risk

(a) Safety instruction and sign must be displayed.

(b) Workers must be educated. (c) Machine guards must be used while

operating the machine.(d) Restriction of loose clothing and

long heir

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Human injury to workers

Fall into unprotected holes (lift hole) NR 4 3 12

Mod

erat

e Ri

sk (a) Parameter fencing around the holes to prevent unauthorized person

(b) Warning signs and instruction should be places within the area

1 2 2

Low

Risk

Scaffolding Human Injury or may be death of worker (s)

High Voltage Electric Cables NR 3 5 15

High

Risk

(a) Sheet/Net is placed inside with factory wall as protective equipment to protect any damage from falling of material (metal pipe (standards) used for scaffolding) on the electric cables.

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Human injury or may be death of workers and property damages

(a) Overload work platform

(b) Scaffold built on soft ground

(c) Scaffold not tied adequately to building

(d) Insufficient bracing incorporated into scaffold

(e) Standard bent, buckled or heavily corroded

(f) Workers, Tools and material falls from working platform

NR 3 5 15

High

Risk

(a) Scaffolding must be erect by competent and trained persons

(b) Platform should be safe and sound with guard rails, fence and toe board

(c) Load on the working platform should be under the safe load capacity of the scaffold

(d) Scaffold must be erect on the firm, level ground with base plates and sole board

(e) Scaffold always tied with building by adopting any suitable method (anchor bolt, through ties, reveal ties)

(f) Adequate and sound bracing, standards and ledgers should be used to prevent scaffold structure from collapse

g) Always use appropriate PPE’S (Fall arrest harness, safety helmet, safety gloves, safety shoes, goggles )

1 2 2

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Excavation Human Injury or may be death of workers

a) Persons and object falling into excavations

b) Collapse of the walls of the excavation

c) Persons being struck by falling materials

d) Collapse of buildings / structures

e) Striking buried services

R 4 5 20

High

Risk

(a) All material used in providing support for the excavation is of sound condition and free from defects

(b) Competent workers are provided where mechanical means are used to dig excavation

(c) The excavation is fenced off to prevent persons approaching the edge of the excavation

(d) Inspection of all the equipment and site is carried out on periodic bases by the site in charge/supervisor

(e) Appropriate signs are displayed and protective equipment is provide to all the working personnel.

(f) Excavation work must be conduct under the permit to work system

(g) Prevention of striking buried services Plan of the area of the

excavation should be obtained

Buried services should be located using detection equipment( metal detector, hum detector, cable detector)

Buried services should be uncovered by careful digging by hand

Buried services should be clearly labeled

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Installation of Machinery

Human Injury or may be death of workers

(a) Collapse of overhead crane due to structure failure

(b) Overloading the crane beyond its lifting capacity

(c) Falling of lifted machine on workers due to wire ropes broken

(d) Lifted machine strike against walls or workers

NR 3 5 15

High

Risk

(a) Routine maintenance and inspection of the overhead crane should be carrying out by competent person.

(b) Ensure the load to be lifted is within safe lifting capacity of the overhead crane

(c) Overhead crane should be used by a competent operator

(d) Ensure each lift is planned and supervise by a competent person

(e) Machine should stable during lifting so it not strike against walls and workers

(f) Wire rope should be in good condition to prevent falling of machine on workers

(h) Appropriate signs are should be display and protective equipment are providing to all the working personnel.

(g) Area should be barricade to prevent access of unauthorized workers

(h) Lifting accessories should be routinely inspect and maintain properly

1 2 2

Low

Risk

24 Welding

Burn of skin, irritation of eyes, nose, throat, and lungs problems etc.

Welding Fumes and waste producing during the welding

NR 4 2 8

Mod

erat

e Ri

sk

(e) Proper PPEs(masks, gloves, welding dress, goggles, etc.) are used by the workers before performing the job

(f) Closing and segregation of area where fumes produces during welding and mark with relevant safety sign

(g) Ensure proper flow of air for better ventilation

(h) Workers Awareness & Training to complete job effectively and to use PPEs.

2 2 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Fire

Welding near flammable solvents and substances or degreasing equipment.

NR 2 5 10

Mod

erat

e Ri

sk

(f) Combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) are kept away from the place where welding job is performed.

(g) Flame-resistant sheets or covers are used to prevent hot particles passing through openings in floors and walls (doorways, windows, cable runs, etc.).

(h) Prevent flame, heat, sparks or hot spatter from landing on the hoses.

(i) Keep fire extinguishers are kept nearby. (j) Proper PPE’S should be provide to

workers (gloves, shoes, Safety shield, apron, charcoal mask etc.)

1 4 4

Low

Risk

25 Security Security Threat to life Fire from pistol or gun R 5 4 20

High

Risk

(a) All the ammunition is stored properly and no one is allowed to kept the ammunition after the duty hours

(b) Guns or pistols are kept unloaded and safety pin is at ON point all the time

(c) Ammunition is given or used by only the license holding personnel

(d) All security guards are trained to use the ammunition and about the emergency situations and how to handle or control that situation

1 4 4

Low

Risk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

26

Lift / Elevator / Hoist Areas

Using of elevators & Lifts Cargo hoist rupture Losing or break

supportive wires R 2 5 10

Mod

erat

e Ri

sk

(a) It can be controlled by inspecting hoists, elevators and cargo lifts on regular basis.

(b) By checking of weight during usage of cargo lifts, elevators etc.

(c) By adopting other precautions.(d) Instructions must be displayed for all the

workers in local language.(e) Paths must be marked for the total area

of hoist (Open Lifters).

1 3 3

Low

Risk

Cargo Lifts & Elevators

Leakage of hydraulic oil

(a) Inefficient machinery operations.

(b) Seal can be damaged.

(c) Poor Quality Product manufacturers.

(d) Premature machinery component failures.

NR 2 4 8

Low

Risk

(a) Proper maintenance includes correct alignment of hydraulic pump drive shafts with electric motors or pulleys, as well as correct alignment of cylinder rods, to ensure that side loading does not occur.

(b) Regular monitoring of hydraulic oil temperature is also essential.

(c) Hoses and fittings must be inspected regularly

(d) Always purchase good quality products to ensure the safety level.

2 3 6

Low

Risk

Hazardous Waste Areas

Hazardous waste not in specific areas

Human Health Failure

(a) Ingestion by drinking or eating foods.

(b) Inhalation Process.(c) Through Skin

Absorption.

R 5 3 15

High

Risk

(a) It can be reduced by using PPEs during Hazardous waste management.

(b) Always use the separate places for different hazardous materials.

(c) Wash face and hands after waste management processes.

3 4 12

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Mixture of Hazardous Chemical Waste

Explosions

(a) No Segregation of hazardous chemicals.

(b) Chemical spillage.R 4 4 16

High

Risk

(a) Always use separate secondary containments for all those chemicals which may cause the explosions.

(b) When you use chemical drums, always wash these drums before sending to waste areas.

(c) Designate the separate places for different chemical wastes.

3 3 9

Mod

erat

e Ri

sk

Fork Lifter Moving Machinery Human Injury or may be death of workers

(a) Unsafe/incompetent operator may cause harm to self and pedestrians

(b) Forklift may overturn causing damage to operator.

(c) Forklift mast may strike electrical fittings and can electrocute operator.

R 4 4 16

High

Risk

(a) Only certified operators are allowed to operate equipment. Certificate must be viewed and carried on person.

(b) Ensure that load is within forklift’s capacity. Forklift not to be operated across inclines.

(c) Work areas are to be assessed to ensure that no overhead fitting can contact mast of machine.

3 3 9

Mod

erat

e Ri

sk



Sr. #

Department /Area


Cond

ition

(R/N

R)

Risk Assessment

Sign

ifica

nce

Control Measures

Residual Risk

Resid

ual

Sign

ifica

nce

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Occ

urre

nce

(O)

Seve

rity

(S)

Risk

(R) =

(O

*S)

Operating the forklift

Human Injury or may be death of workers

(a) Load on tines may be too high causing forklift to tip over.

(b) Load may be dislodged from tines causing injury.

(c) Operator must ensure that tines are in the low travel position at all times.

(d) Ensure tines are dry and not slippery with rain. Operator to drive with load tilted and snug against mast.

Refueling Fork Lifter

Anyone can suffer ill-health or may be death of workers

(a) Exhaust fumes can be toxic if allowed to accumulate in an enclosed space.

(a) Ensure the forklift is refueled in a well-ventilated space.


Documents

Assessment.docx · Web viewWater suppression system is used with powered cutting tool to reduce the dust. When materials, such as concrete slabs or bricks, are cut …