ASSISTANCE SYSTEM TOOLSCOPE IN GRINDING

Premium grinding tools since 1919.

www.tyrolit.com

ASSISTANCE SYSTEM TOOLSCOPE IN GRINDINGDigital Transformation

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AGENDA

01/2019Digital Transformation Of The Grinding Process - TYROLIT ToolScope - Gabriel Huber

Digital transformation of the grinding process

The TYROLIT ToolScope

Level One: Monitoring

Level Two: Assistance

Level Three: Data Analysis

Conclusion and Outlook

Company Overview TYROLIT


DIGITAL TRANSFORMATION OF THE GRINDING PROCESS

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DIGITAL TRANSFORMATION


Vision at TYROLIT

Digital Assistance

Empower

your operator

Analyse

process data

Process-

setup data

based

Process

Assistance

Modular Assistance System ToolScope

The right data needs to be at the right time the right position!

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WHY DO WE NEED TO?


Digital Transformation as window to your process

No transparent process

Complex processes

• Small windows at the machine

• Coolant splashing around

• Faster production

• More complex operations

• Higher modularity

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WHAT IS THE BENEFIT?


The new window for your production

1

2

3 5

4

1 Coolant is switched on

2 Approach to the work piece

3 Roughing (non-circular part)

4 Finishing

5 Sparking out


THE TYROLIT TOOLSCOPE

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TECHNOLOGY CORPORATION


Ceratizit Hannover - TYROLIT

2008 – the start-up Brinkhaus is founded

2012 – Brinkhaus joined the Komet Group

2018 – Takeover of the Komet Group by Ceratizit Group

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TOOLSCOPE


Machine integration

Machine interface

• Profibus

• Modbus

• Profinet

• IO Interface

Information processing

Machine

ToolScopeVisualisation

Compatible Controls:

• Siemens 840D PL/SL

• Heidenhain iTNC530 /

TNC640

• Fanuc 0i / 16i / 18i / 21i / 3xi

• …

Visualisation:

• HMI (Human Machine

Interface)

• External Screen

• VNC (Network TCP/IP)

Local and

online data backup

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THE SYSTEM TOOLSCOPE


Different Abilities – Total Modularity

Process

Monitoring

Collison

Detection

Condition

Monitoring

Adaptive

Feed Control Offline

Analysis

Wear

Monitor

Tool

Change Log Quality

Documentation

Machine

Data Acquisition

Data

Generator

Storage

Options

Adaptive

Dressing

NEW


LEVEL ONE: MONITORING

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EMPOWER THE OPERATOR


Monitor your processes

Define process specific tolerance

ranges

• Modularity for every single process

• Define fixed or adaptive limits

• Compare every process with each other

• Reduce fault production

Collison Detection

Detecting Collisions < 2ms

Saving repair costs and time

Condition Monitoring

Take the fingerprint of your machine

Process

Monitoring



LEVEL TWO: ASSISTANCE

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ADAPTIVE DRESSING


Roughness correlation with spindle torque

Spin

dle

torq

ue M

s[N

m]

Number of processes n [ ]

Ra

[µm

]

Ra > 0,8µm

Number of processes n [ ]

20 23 17

Adaptive Dressing

Dress your grinding wheel just

when it is necessary

Save up to 20% dressing

interval

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ADAPTIVE FEED CONTROL


Reduce idle stroke time

1

2

3

4

5

150% Feed

Save 50%

time 100% Feed

Adaptive Feed Control

Control your override process

specific in the right situation

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ADAPTIVE FEED CONTROL


Adapt the feed to the grinding wheel condition

1

2

3

4

5

Adaptive Feed Control

Control your override process

specific in the right situation

• No need of excessive security tolerance

• Roughing is controlled suited to the grinding

wheel condition

• During finishing the feed rate is set to the

fixed working feed again

Wear Monitoring

Monitor the condition of your

electroplated grinding wheel



LEVEL THREE: DATA ANALYSIS

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CREATE YOUR COCKPIT


Open data to be visualised in your manner

0

10

20

30

cycle average

Dressing Cycle

1234692 1246290 1238740 1234648 1234649 136894 136895

Machine 1 Machine 2

20000

22000

24000

April May June July

Production State

Produced Target

Machine Data Acquisition

Analyse your machine

status/capability

Digital Tool Log

Analyse your tool life /

dressing cycles


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ASSURE YOUR QUALITY


Documentation over all of your production

Quality Report

Save every single

process with a pdf report

TS-DataPro

Specify characteristic process

data and save it in one file

TS-Cloud

Save data local or online in a

company data server


TOOLSCOPEModular Assistance

System

Conclusion and

outlook

Process

transparency

Productivity

High modularity

What happens when/where in the process?

Uncover of optimization potential

Optimized usage of tools

and machine capacities

Adaptive control of

grinding processes

Process individual assistance strategy layout

by freely configurable system setup

TYROLIT GROUP / OVERVIEW


Tyrolit is one of the world's leading manufacturers

of bonded grinding, cutting, sawing, drilling and

dressing tools and a system supplier of tools and

machines for the construction industry.

PREMIUM GRINDING TOOLS SINCE 1919

Digital Transformation Of The Grinding Process - TYROLIT ToolScope - Gabriel Huber 01/2019

– Founded 1895 in Wattens / Austria

– World‘s leading producer of precision-

cut crystal for decorative objects,

fashion, jewellery, accessories and

lighting

– Founded 1949 in Absam / Austria

– Specialist for long-range precision sports

optics, binoculars, telescopes, rifle

scopes, optronic instruments, range

finders and image intensifier tubes

– Founded 1919 in Wattens / Austria

THE SWAROVSKIGROUP


670 million euros

annual turnover

4,331 employees

(1,208 in Schwaz)

35 sales companies

on five continents

Distributors in more

than 65 countries

26 production facilities

in 11 countries

TYROLIT TODAYFACTS 2018


With more than 100 employees in research and

development we endeavour to be at the forefront

of progress and to live up to our role as pioneers

in the abrasives manufacturers‘ market.

PIONEERING SPIRIT OF A TECHNOLOGY LEADER


A GLOBAL NETWORKDirectly at the vicinity of our customers


BUSINESS UNITSAT A GLANCE

Metal & Precision Industrial Trade Construction Stone - Ceramics - Glass

METAL INDUSTRIES


From precision machining in the engine and gear industry to the

production of cut-off wheels with diameters up to 2,000 mm for the

steel industry – the Tyrolit product range in the Metal and Precision

business unit includes high-tech tools for a huge variety of

applications. In addition, Tyrolit offers customised complete

solutions for specific individual requirements.

METAL & PRECISION


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CONTACT INFORMATION


TYROLIT SCHLEIFMITTELWERKE SWAROVSKI K.G.

Swarovskistrasse 33 | 6130 Schwaz | Austria

Tel +43 5242 606-0 | Fax +43 5242 63398

Gabriel Huber

Technical Sales Support Grinding Assistance Systems

E-Mail: [email protected]

Tel.: +43 5242 606 2367

Mobile: +43 664 8811 2445

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COPYRIGHT

Digital Transformation Of The Grinding Process - TYROLIT ToolScope - Gabriel Huber

© TYROLIT Schleifmittelwerke Swarovski KG

Texte und Abbildungen sind, falls nichts anderes angegeben ist, geistiges und rechtliches Eigentum der TYROLIT

Schleifmittelwerke Swarovski KG. Jede komplette oder teilweise Vervielfältigung und/oder Verwendung, auch in Auszügen,

bedarf der ausdrücklichen schriftlichen Zustimmung der TYROLIT Schleifmittelwerke Swarovski KG. Die Texte sind

ausschließlich im Rahmen dieser Veröffentlichung freigegeben. Jede widerrechtliche Abbildung oder Vervielfältigung, egal

auf welchem Weg, stellt eine rechtswidrige Nachahmung dar.

© TYROLIT Schleifmittelwerke Swarovski KG

Text and pictures are intellectual and legal property of TYROLIT Schleifmittelwerke Swarovski KG, if not noticed contrary.

Any complete or partial multiplication and/or use of text or elements, also in extracts, needs the explicit written agreement

of TYROLIT Schleifmittelwerke Swarovski KG. Text is released only within the limits of publication at this place. Every illegal

copy or multiplication, however made, is done with intent to.

01/2019

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ASSISTANCE SYSTEM TOOLSCOPE IN GRINDING