At DANIEL COMPANYwe are uniquely equipped to offer … Fiberglass Air Pollution Control.pdf · At DANIEL COMPANYwe are uniquely equipped to offer our customers ... tested using AMCA

At DANIEL COMPANY we are uniquely equipped to offer our customers

a “turnkey” product, utilizing over 20 years of experience as a manufacturer

of air pollution control systems built from corrosion-resistant materials.

Our wealth of engineering strengths is applied primarily to solving odor

control and fume exhaust problems that exist in the private and municipal

markets. Focus is on building system components made of fiberglass

reinforced plastic products with high structural integrity, durable

corrosion resistance, and increased fire safety. In

addition to striving for the highest level of

excellence in performance, DANIEL COMPANY

maintains premium quality manufacturing

standards along with an ardent commitment

to design innovation.

DANIEL COMPANY serves:

• Wastewater Treatment Plants

• Power Generation Plants

• Military Installations

• University Laboratories

• Pharmaceuticals

• Pulp and Paper Mills

• Printed Circuit Board Industries

• Semi Conductor Industries

• Metal Plating Industries

Product Line

Air Scrubber

Engineering and Design

AIR SCRUBBERS – DANIEL COMPANY provides

three types of air scrubbing systems:

• Wet Packed Towers with chemical recirculation

systems designed for higher hydrogen sulfide removal

efficiency.

• Dry Carbon Absorbers used as stand-alone, primary

scrubbers or as secondary polishers.

• Bioreactor Towers utilized as a lower chemical

consumption odor control scrubber.

All of the scrubber vessels are custom-constructed at

Daniel Company’s state-of-the-art specialty fiberglass

reinforced plastic manufacturing plant. The interior

linings are made of premium grade vinyl-ester corrosion

layers. Each scrubber is provided as a monolithic unit

with all appurtenances attached and/or included. Multi-

stage, skid mounted systems are also provided to

facilitate quick and simple installation. Flanged inlets,

stacks, mist eliminators, access ports, lifting and tie-down

lugs, packing, recirculation pumps, nozzles, PVC piping,

pressure gauges, flow meters, pH/ORP sensors and

analyzers, and chemical metering pumps are but a few

of the specialty components included. A one year

manufacturer’s warranty accompanies Daniel

Company’s scrubber systems.

ENGINEERING AND DESIGN –

DANIEL COMPANY has over 150 years of

combined in-house experience in designing odor

control systems. Our professional engineering staff

is expert at:

• Determining the conditions and needs at the

user’s facility by identifying the sources of fugitive

emissions and performing fence line

measurements along with laboratory analysis of

sample contaminants.

• Engineering complete air scrubber systems that

are most suitable for the application at hand.

• Providing ongoing technical support throughout

critical stages of construction and manufacturing

of air pollution conveyance and scrubber systems.

• Providing experienced startup and training

services to facility managers and plant operators

complemented by comprehensive, user-friendly

operation and maintenance manuals.

Daniel Company’s extensive engineering team has

been involved in the successful design of hundred’s

of air scrubbing systems currently in operation.

Ductwork

Dampers

DUCTWORK – DANIEL COMPANY offers process

air ductwork and liquid conveyance pipe fabricated

from flame retardant and corrosion-resistant fiberglass

reinforced plastic, using contact-molded hand lay-up

and filament wound methods. Applications range from

above grade low pressure ductwork to filament wound

buried pipe designed to H-20 live load calculations.

Round sizes range from 4” to 168” in diameter.

Custom-sized rectangular duct and related fittings may

be manufactured using core materials and composite

stiffeners to achieve required structural integrity.

Fittings include round and rectangular elbows with long

and short radii, transitions, flanges, end caps, tees, wyes,

and laterals. Strict adherence to the accepted ASTM,

RTP-1, NBS PS 15-69 dimensional and quality control

standards guarantee the end user a superior product.

Also, as a licensed mechanical contractor, DANIEL

COMPANY is uniquely equipped to install, balance,

and test the performance of complete exhaust and

supply air systems. Certified technicians are proficient

in training installation crews on the jobsite in FRP field

joining and installing techniques.

DAMPERS –

DANIEL COMPANY

offers precision

engineered FRP

butterfly and multi-blade

dampers utilizing only highly

corrosion-resistant parts. Stainless steel or FRP blade

shafts with seals made up of Viton, Hypalon or EPDM

are incorporated for less leakage. Leakage rates are

tested using AMCA 500-D procedures. Worm gear

operators of the pneumatic, electric or hand operated

types are offered, depending on the application.

Opposed blade and Backdraft Dampers are available in

round and rectangular shapes. A complete line of

Zero-Leakage DanELAST isolation dampers are also

available for greater isolation of process air during

shutdown, and particularly for confined space entry

conditions. Long-life non-metallic bearings and custom

designed bushings require minimal maintenance and

ensure continued free movement of the blade. Zero-

leakage DanELAST isolation dampers require far less

maintenance, are more durable, and outperform

conventional butterfly dampers. Dampers range from

sizes 4” diameter to 120” diameter.

Hoods

Decarbonator

CHEMICAL STORAGE TANKS –

DANIEL COMPANY provides filament-wound

fiberglass reinforced plastic corrosion-resistant

tanks typically used for NaOCl and NaOH

solution storage. All tanks are designed to be

installed either above or below grade, and are

built per RTP-1 and ASTM D 3299 industry-

accepted standards. Access ports and fill/drain

nozzles are standard features included in our tanks.

ADDITIONAL APPLICATIONS –

DANIEL COMPANY also manufactures other

equipment and components used in corrosive

environments typically found at water and

wastewater treatment facilities. These include

Decarbonators, Hoods, Launder Covers,Weirs

and Baffles, Ladders, Platforms, Fan Inlet Boxes,

and a myriad of other customized products

requested by our most valued clients.

FLEXIBLE

CONNECTORS –

DANIEL COMPANY

features heavy-duty flexible connectors featuring

polyester tire cord reinforced EPDM, neoprene,

or Hypalon materials with 316 stainless steel

retaining bands. The flexible connectors are

seamless and constructed of one continuous

piece of elastomer, having an integrally molded

hollow-arched volute permitting contraction and

expansion movements. These are designed for

minimal maintenance and easy removal, and are

ideally suited for isolating vibrations of moving

components such as fans from the duct system.

Heavy duty “U”Type expansion joints with

extruded flanges and mating steel retaining rings

are also provided for piping applications.

Daniel Company – www.danielmechanical.comCorporate Office: 1939 West 11th Street – Suite E – Upland, CA 91786 – (909) 982-1555

Manufacturing Facility: 9972 Rancho Road – Adelanto, CA 92301 – (760) 246-1100

Daniel Company Specializes in the design and manufacture of air pollution controlsystems and is a leader in providing a full range of biological odor control systems formunicipal and industrial odor control.

Daniel is uniquely equipped to supply ourcustomers with complete solutions with over 25years as a manufacturer of systems and ourexpertise in designing and engineeringbiological treatment technology.

Orange County – Huntington Beach California

Biological Odor Treatment Solutions

We are a single sourcemanufacturer for complete systemshaving our own manufacturingfacilities for all FRP components –vessels, ductwork, AMCA certifiedDanELAST dampers andaccessories. We can guarantee thebest system and optimumoperational performance since wecontrol the entire productionprocess for all equipment.



Leading Technology Solutions

Daniel bio-trickling filters and bio-scrubbers provide cost effective odor control solutionsfor hydrogen sulfide, reduced sulfur compounds and volatile organic compounds (VOCs).Employing naturally occurring microorganisms (bacteria) to treat the odorous airconstituents, the microorganisms consume the odorous contaminants as food for energyand cleanse the air as a result.

The media provides a substrate for the biomass to attach and grow on. The media bed isintermittently irrigated with water while the media bed porosity allows the odorous air toup-flow through the bed and make contact with the microorganisms which consume thecontaminants. The vessel size is calculated by the amount of odorous air flow (CFM) tobe treated and the required empty bed residence time (EBRT – time the microorganismsneed to digest the contaminants) for adequate removal. Generally, the expected removalcan be up to 99.9% of the hydrogen sulfide, up to 95% of odors and more than 70% oforganic sulfur compounds.

Through continuous research and development and working with our customers, Danielhas developed a knowledgebase of technical information that enables us to provide acustom solution to any odor control problem employing a proven approach forsuccessfully solving the problem.

Advantages to our customers are.:

Lower cost due to lower power and chemical consumptionLong media life for maximum service and reduced maintenanceMedia selection based on specific odor component problemsNon-proprietary media and componentsNo dangerous chemical storage for treatment – personnel safetyDanELAST dampers – Life time warrantyZero leak dampers provide personnel safety during maintenance



System Manufacturing

Total System Design Engineering

Daniel Company has over 150 years ofcombined in-house experience in designingodor control systems. Our staff is fullyequipped to provide all the services required tosolve our customer’s odor problems.:

Field investigation analysis & air samplingOdor contaminant determinationComplete system design engineeringInstallation assistanceStartup and training of operators

Our engineering staff will provide complete 3Dsystems design drawings that facilitateconstruction installation work. Upon systemcommissioning, we provide comprehensive,user-friendly operation and maintenancemanuals.

Daniel Company is a unique odor controlsystems manufacturer being verticallyintegrated and with full capability to produceall the required fiberglass reinforced plastic(FRP) vessels, tanks, ductwork, dampers andaccessories. Our FRP manufacturing facility isthe largest on the US West Coast andproduction is certified for ASME, AMCA,AWWA, NBS, SMACNA standards andmethods.



Total Odor Control Solutions

Daniel Company is THE Complete Odor Control System Solutions Manufacturer who can provide the most cost effective approach to solving our customers’ problems -

We look forward to working with you on your next project!

Bio-Treatment - 123011

Al

Our sales rep-3-SML



Daniel Company Specializes in the design and manufacture of air pollution controlsystems and is a leader in providing a full range of odor control systems for municipal andindustrial odor control. Biological treatment systems are known by different names;bioscrubbers, bio-trickling filters and bio-towers, but they all employ the same principal ofbacterial microorganisms that metabolize the odor constituents in the air to be treated.

Daniel biological treatment systems provide cost effective odor control solutions forhydrogen sulfide, reduced sulfur compounds and volatile organic compounds (VOCs).Employing naturally occurring microorganisms (acidithiobacillus thiooxidans bacteria) totreat the odorous air constituents, the microorganisms consume the odorous contaminantsas food for energy and cleanse the air as a result.

The media provides a substrate for the biomass to attach and grow on. The media bed isintermittently irrigated with water while the media bed porosity allows the odorous air toup-flow through the bed and make contact with the microorganisms which consume thecontaminants. The vessel size is calculated by the amount of odorous air flow (CFM) to betreated and the required empty bed residence time (EBRT – time the microorganisms needto digest the contaminants) for adequate removal. Generally, the expected removal can beup to 99.9% of the hydrogen sulfide, up to 95% of odors and more than 70% of organicsulfur compounds.

Biological Odor Treatment Medias



Leading Technology Solutions

Through continuous research and development with media manufacturers and workingwith our customers, Daniel has developed a knowledgebase of technical informationthat enables us to provide a custom solution to any odor control problem employing aproven approach for successfully solving the problem.

Advantages of Biological Treatment Technology to our customers are.:

Lower cost due to lower power and chemical consumptionLong media life for maximum service and reduced maintenanceMedia selection based on specific odor component problemsNon-proprietary media and componentsNo dangerous chemical storage for treatment – personnel safetyDanELAST dampers – Life time warrantyZero leak dampers provide personnel safety during maintenance

The following is a brief explanation of the different medias we employ in our systems.

Crater MaxThe porous Crater-Max™ media can used in the Bio-Scrubber serves as part of theecosystem for the growth of acidithiobacillus thiooxidans microorganisms. The porousCrater-Max™ media also contains the necessary iron content that in a low pHenvironment will create a chemistry of iron ions to support a colony of acidithiobacillusferroxidans microorganisms. The media is of the type that the surface openings are notthrough-and-through, therefore eliminating any increase in static pressure over time dueto sulfur fouling or compaction of the pore structure. The porous media has a provenreliability record for biological growth with a minimum of 500,000 cubic feet installedover a five year period, based on actual installations in a low pH sulfuric applicationswithout degradation. The natural mined lava rock, inorganic media is selected, crushedand screened using no aggregate larger than 3” in diameter, averaging ¾”-1” indiameter, insuring a uniform surface area of a minimum 10,000 square feet per cubicfoot of media.



Biotrickling Filter Foam

EDT Filtren is an inert polyurethane foam carrier for microorganisms in bio-tricklingfilter applications for H2S and VOC removal. This is a specially engineered media thatguarantees stability (will not crush or compress over time) and homogenous pore sizedistribution for the very good ecosystem support of the microorganisms.

Important advantages are.: low consistent pressure drop for reduced operating cost,excellent water storage capacity, perfect media for settling microorganisms, good waterand nutrient distribution, chemically inert, adaptable to any treatment vesselconfiguration.

Sheet Polypropylene Media

This rigid polypropylene media ismanufactured in sheets that are cut to fit theconfiguration of the odorous air treatmentvessel. The sheets provide very high surfacearea and porosity for microorganism growthwith tremendous passageways for water andnutrient distribution throughout the depth ofthe media.

Sheet Polypropylene Media

The sheet media is available if 4 different densities each with increasing pore size fromlarge (free volume 92%) to larger (free volume 94%).

Important advantages are.: thermo-polypropylene is not-toxic to the environment, lowpressure drop for reduced operating cost, good water storage capacity, excellentmicroorganism growth media, very good water and nutrient distribution, chemically inert,the media’s rigidity insures no compression or distortion during the life of the media,typical life expectancy is 10 years or more.

Daniel Company has many years experience with various media types and knowswhich will work best for each unique application. We are not married to a particularproprietary media and thus are free to make the best selection depending on thetreatment requirements.

Daniel Company is THE Complete Odor Control System Solutions Manufacturerwho can provide the most cost effective approach to solving our customers’ problems -We look forward to working with you on your next project!



V 1.5.4 Daniel Mechanical Company February 2006

DDaanniieell MMeecchhaanniiccaall CCoommppaannyy Phone: (909) 982-1555Fax: (909) 982-1855

1939 West 11th Street Ste. E [email protected], CA 91786 www.danielmechanical.com

DDaannEELLAASSTT**ZERO-LEAKAGE AIR ISOLATION FRP DAMPER

*Patent Pending

Our Sales Representative..: AMDSolutions, Inc. Matthews, NC 28105 Al Derr [email protected]


DDaannEELLAASSTT RROOUUNNDD FFRRPP ZZEERROO--LLEEAAKKAAGGEE AAIIRR IISSOOLLAATTIIOONN DDAAMMPPEERR

DANIEL MECHANICAL COMPANY offers precision-engineered fiberglass reinforced plastic zero-leakage DanELAST isolation dampers utilizing only high corrosion resistant parts for air movement and controls. Zero-leakage DanELAST dampers are fire retardant, corrosion resistant, and UV protected. All components are designed with replaceable parts that are easily disassembled for maintenance. The blade shafts are constructed of custom-milled, solid 316SST metal. Daniel Mechanical Company’s zero-leakage DanELAST damper utilizes a specially formulated elastomer with corrosion resistance equal to and/or superior to EPDM, Hypalon, and even Viton.

No circumferential blade seals are required to achieve a full shutoff of the zero-leakage DanELASTisolation damper. This is largely due to the innovative design and expert hand craftsmanship of each key part. By constructing the unitary FRP blade to exact tolerances and without a commonly used circumferential blade seal, the weakest part of the damper is eliminated, thus improving its reliability. No blade stops are utilized, decreasing the pressure loss across the damper when in the full open position. Each zero-leakage DanELAST damper is factory tested to operating pressures exceeding 30 inches w.g. Leakage rates are tested using AMCA 500-D

procedures, and the certified ratings are authorized by AMCA.

The zero-leakage DanELAST damper blade is operated using a hand-wheel driven worm gear operator. Pneumatic, electric, or chain-wheel type operators are optional. Long life Teflon bearings and extensively tested molded plastic bushings accessible from the exterior of the damper require minimal maintenance and ensure unrestricted movement of the rotating shaft. All metal parts in contact with process air stream are at a minimum 316 stainless steel and may be manufactured of more exotic metals such as Hastelloy-C and Titanium.

Zero-leakage DanELAST dampers enhance safety by providing greater isolation of process air during shutdown of low pressure exhaust system duct lines conveying hazardous air streams. When dealing with confined space entry conditions, use of zero-leakage DanELAST isolation dampers may reduce safety risks caused by contaminant air leaks.

Zero-leakage DanELAST isolation dampers require far less maintenance, are more durable, and outperform conventional butterfly dampers.

Zero-leakage DanELAST dampers range in sizes from 4-inch diameter to 120-inch diameter.

SSTTAANNDDAARRDD CCOONNSSTTRRUUCCTTIIOONN

FRAME—Vinyl ester resin fabricated to ASME/ANSI RTP-1 FLANGE—NBS PS 15-69-3.4.7 ¾” thick, hand lay-up integral to body per ASME RTP-1-2000

Standard Fig. 4-7. BLADE—Vinyl ester resin similar to damper frame. Unitary construction with no circumferential seal or

backstop, having a calculated percent deflection of L/360 STIFFENERS—Same material as frame and integrally molded to bladeSHAFT—316 SST with nuts, bolts, and washers (FRP encapsulated if required) SHAFT SEAL—Externally adjustable compression type with FRP housing and Viton O-ringBEARING—Teflon OPERATOR—Worm gear with hand wheel, chain wheel, pneumatic, or electric actuation GEL COAT—Paraffinated, with ultraviolet inhibitorCOLOR—White unless specified otherwise MAXIMUM TEMPERATURE—200 FMAXIMUM PRESSURE—30” w.g. MAXIMUM LEAKAGE—Zero cubic feet per minute per square-foot of cross sectional areaLUBRICANT—None required



DDEETTAAIILL DDRRAAWWIINNGG


DDIIMMEENNSSIIOONNSS SIZE FLANGE

THICKNESSFLANGE

O.D. BOLT

CIRCLEDIA.

BOLTHOLEDIA.

# OF BOLT

HOLES

BLADETHICKNESS

AXLEDIA.

“A” “B” DAMPER WIDTH

4” ¾” 8 3/8” 7” 7/16” 4 3/8” ¾” 5” 6” 6”6” ¾” 10 3/8” 9” 7/16” 8 3/8” ¾” 6” 8” 6”8” ¾” 12 3/8” 11” 7/16” 8 3/8” ¾” 6” 8” 6”

10” ¾” 14 3/8” 13” 7/16” 12 3/8” ¾” 6” 8” 12”12” ¾” 16 3/8” 15” 7/16” 12 3/8” 1” 6” 8” 12”14” ¾” 18 3/8” 17” 7/16” 12 3/8” 1” 6” 8” 12”16” ¾” 20 3/8” 19” 7/16” 16 3/8” 1” 6” 8” 12”18” ¾” 22 3/8” 21” 7/16” 16 3/8” 1 ¼” 6” 8” 12”20” ¾” 24 3/8” 23” 7/16” 20 3/8” 1 ¼” 6” 8” 12”24” ¾” 28 3/8” 27” 7/16” 20 3/8” 1 ¼” 7.5” 8” 12”30” ¾” 34 3/8” 33” 7/16” 28 3/8” 1 ¼” 7.5” 8” 12”36” ¾” 40 3/8” 39” 7/16” 32 ½” 1 ¼” 7.5” 8” 12”42” ¾” 46 3/8” 45” 7/16” 36 ½” 1 7/8” 7.5” 8” 12”48” ¾” 54 3/8” 52” 9/16” 44 ½” 1 7/8” 7.5” 8” 12”54” ¾” 60 3/8” 58” 9/16” 44 ½” 1 7/8” 10” 8” 12”60” ¾” 66 3/8” 64” 9/16” 52 ½” 1 7/8” 10” 8” 12”72” ¾” 79” 76” 9/16” 64 ½” 1 7/8” 12” 12” 18”

“A”

SEALESS PRECISION-SHAPED ELIPTICAL FRP BLADE WITH MOLDED STIFFENERS AS REQUIRED

“B”

EXTERNALLY ACCESSIBLE ADJUSTABLE COMPRESSION SEAL MADE OF FRP WITH VITON O-RING & TEFLON BEARING

FRP STANDOFF PLATE

HANDWHEEL WITH WORM GEAR OPERATOR

ZERO LEAKAGE DAMPER BODYWITH EMBEDDED CORROSION-RESISTANT

DanELASTTM ELASTOMER SEALING SEAT

FLANGE DIMENSIONS & BOLT HOLEPATTERN PER NBS PS 15-69

TABLE II

FRP FLANGE INTEGRALTO BODY PER RTP1 STANDARD

NOTES:

1. ALL KEY PARTS ARE DETACHABLE AND EASILY REPLACED WITH SPARE PARTS. 2. DAMPER SHALL BE FULLY OPERATIONAL AT TEMPERATURES UP TO 200º F. 3. DAMPER HAS A LEAKAGE RATING OF ZERO CFM @ 30” W.C. 4. ALL METAL PARTS IN CONTACT WITH PROCESS AIR STREAM ARE 316 SST. MORE EXOTIC METALS SUCH AS HASTELLOY-C

AND TITANIUM ARE OPTIONAL.

LEAK PROOFENCAPSULATING FRP HUB

WITH TEFLON BEARING

TOP VIEW

PATENT PENDING

316 SST CUSTOM MILLED CENTEREDSOLID SHAFT WITH 316 SST HARDWARE


Daniel Mechanical Company certifies that the Model 303 dampers shown herein are licensed to bear the AMCA Seal. The ratings shown are based ontests and procedures performed in accordance with AMCA Publication 511 and comply with the requirements of the AMCA Certified RatingsProgram. The AMCA Certified Ratings Seal applies to air performance and air leakage ratings. Test method is per AMCA Standard 500-D-98 Figures 5.3, 5.4 Alternate-6.3, 5.5, & 5.6, 6.5. Data are based on a seating torque of chart listed in-lbsapplied to hold the damper in the closed position. Air leakage is based on operation between 50 F - 104 F.

SSUUGGGGEESSTTEEDD SSPPEECCIIFFIICCAATTIIOONNSS FFOORR RROOUUNNDD FFRRPP AAIIRR CCOONNTTRROOLL DDAAMMPPEERRSS

Operator shall be sized according to required operating torque. Operator shall be coated with corrosion resistant epoxy. All metal parts exposed to the air stream shall be 316 SST. All zero-leakage dampers located at elevations exceeding 6’-6” above finished floor shall, in addition to the hand wheel, be equipped with chain wheel sprockets and appropriately sized chain lengths, as manufactured by:

Dampers are installed as shown on plans and per specifications. Damper frame shall be of one-piece construction with a resin rich interior corrosion barrier having a minimum thickness of 100 mils. A structural wall shall consist of alternate layers of chopped strand mat and woven roving to conform to ASME/ANSI RTP-1 and NBS PS 15-69. The overall glass and resin content shall be 40% and 60% by weight, respectively.

1. Babbitt, or equal The fiberglass flange dimensions shall be per NBS PS 15-69 Table 2 for dimensions and bolthole drilling pattern. The flanges shall have a minimum thickness of 3/4 inch and shall be constructed integral to the cylindrical body of the damper, using the hand lay-up technique per ASME RTP-1-2000 standard Fig 4-7. The distance between the faces of the flanges shall be 6 inches for dampers having a diameter size of 8 inches or less. For all other damper sizes, this distance shall be 12 inches long. The damper blade and stiffeners shall be fabricated using the same resin as the damper frame. The damper blade shall be of unitary construction having no detachable parts or circumferential or wiper blade seals. Damper blade shall be designed to prevent over-rotation without the use of backstops located anywhere in the air stream. 316 SST blade shaft shall be continuous, centered, and custom-milled to fit the operator. Both the damper blade and shaft shall be fully detachable from each other and readily disassembled from the damper body for easy repair or maintenance.

Chain wheel sprockets shall have integral chain guides to prevent “gagging”.

Annular DanELAST corrosion resistant elastomer sealing seat shall be embedded in the damper body to achieve zero leakage.

Exterior surface of damper shall contain UV inhibitor, and be gel coated or painted with color to match existing ducting.

FRP dampers shall be tested for pressure drop and leakage in accordance with AMCA Standard 500-D. AMCA 500-D leakage tests shall be performed by AMCA certified testing facilities. The leakage rate shall be a maximum of 0 C.F.M per square-foot of cross-sectional area at 30-inches w.g. pressure. The test results shall be submitted for review and approval by the Engineer. The zero-leakage damper shall bear the AMCA seal.

Damper shall have an FRP structural stand-off bracket integrally laminated to the exterior of the body for mounting a worm gear operator.

Approved manufacturer of zero-leakage isolation damper shall be:

1. Daniel Mechanical – Model: DanELAST 303Damper shall be provided with a self-lubricated hand-wheel driven worm gear operator, as manufactured by:

2. Or equal

1. Dynatorque, or equal

CCEERRTTIIFFIIEEDD RRAATTIINNGGSS AAUUTTHHOORRIIZZEEDD BBYY AAMMCCAA

Blade Fixed Open Damper Diameter

Torqueinch lbs.

LeakageClass P (in. wg) CFM

4” 66 1A - -12” 891 1A 0.11 1,98324” 486 1A 0.04 6,58536” 360 1A 0.03 14,07248” 464 1A - -54” 630 1A - -60” 866 1A - -72” 360 1A - -

V 1.2 Daniel Company May 2009

DANIEL COMPANY1939 West 11th Street, Ste. E Upland, CA 91786

Phone: (909) 982-1555 Fax: (909) 982-1855

[email protected]

HEAVY DUTYFLEXIBLE CONNECTOR/EXPANSION JOINT

DanFLEXDanFLEX



DanFLEX OUTSTANDING FEATURES AND BENEFITS

DanFLEX STANDARD DESIGN AND CONSTRUCTION

FLEXIBLE SLEEVE — Single volute elastomer impregnated fabric or tire-cordELASTOMER MATERIAL — Neoprene, EPDM, or HypalonDUROMETER — 60 to 70 shoreELASTOMER PRESSURE RATING — 5 psiFLANGE — NBS PS 15-69-3.4.7BAND — 316 stainless steel (SST) with screw seal fastenersMAXIMUM TEMPERATURE RATING — 225ºFEXPANSION AND CONTRACTION — Up to a total of 4 inchesOPTIONAL ACCESSORIES — 316 SST control rod assemblies; custom flange bolt-hole patterns and ratings

Simpler and Easier to ReplaceThe elastomer portion of the DanFLEX fl exible connector is an off-the-shelf commodity item. All parts of DanFLEX are pre-engineered, made to standard sizes, and are interchangeable. As a result, replacement lead time is reduced. Furthermore, in the event that the mating equipment is modifi ed and requires a different bolt-hole pattern, the fl ange can easily be replaced without having to change out the entire fl exible connector.

Withstands Extreme Torsional ForcesDanFLEX fl exible connector is designed to absorb extreme and sudden torsional forces without wrinkling and (eventually) cracking of the molded elastomer volute. As an intended fail-safe feature, if excessive twisting forces are applied to the fl ex connector, the fl anges will slip inside the tubular elastomer sleeve instead of tearing it.

Facilitates Accurate InstallationDanFLEX has an adjustable overall length, facilitating a more accurate fi t and fi nish when installing in parent duct/pipe spools which have fi nite length measurements. This is easily achieved by extending the length of either of the FRP fl anged stubs located at each end of the fl exible connector.

Longer Warranty PeriodDaniel Company’s DanFLEX fl exible connector comes with double the warranty period offered by other manufacturers.

Made of High Quality ConstructionDanFLEX is constructed of vulcanized layers of polyester tire-cord fabric reinforcement, sanwiched between a 60 to 70 durometer elastomeric inner liner and exterior cover. Tire-cord fabric is layered at an optimal bias angle with Resorcinol Formaldehyde Latex for superior rubber-to-fabric bonding. The elastomer is built as one continuous piece with an integrally molded, hollow-arched volute. 316 stainless steel retainer bands are used with adjustable screw seal type fasteners.DanFLEX is suitable for use in H2S-laden, corrosive environments, and is resistant to ultra violet rays.

Features Superior FlexibilityDanFLEX fl exible connectors provide superior absorption of lateral, torsional, angular, and axial movement experienced in rigid ducting/piping systems due to thermal expansion and contraction, installation misalignment, and vibration.

Eliminates High Stress PointsThe weakest point of a traditional fl exible connector design is located annularly – where the back of the integrally molded elastomer fl ange meets the tubular section. DanFLEX relieves this high stress area by overlapping the tubular elastomer onto the hubs of the FRP fl anges.

Infi nite Bolt Hole Alignment CapabilityDanFLEX fl exible connector is designed to allow for infi nite adjustment capability to accommodate any degree of axial misalignment of bolt holes.


SIZE(I.D.)

FLANGETHICKNESS

(MIN.)

FLANGEO.D.

BOLTCIRCLE

DIA.

BOLT HOLEDIA.

# OF BOLT HOLES

FLANGED FLEX CONNECTOR

LENGTH (NOM.)

4” ¾” 8 3/8” 7” 7/16” 4 12”6” ¾” 10 3/8” 9” 7/16” 8 12”8” ¾” 12 3/8” 11” 7/16” 8 12”10” ¾” 14 3/8” 13” 7/16” 12 12”12” ¾” 16 3/8” 15” 7/16” 12 12”14” ¾” 18 3/8” 17” 7/16” 12 12”16” ¾” 20 3/8” 19” 7/16” 16 12”18” ¾” 22 3/8” 21” 7/16” 16 12”20” ¾” 24 3/8” 23” 7/16” 20 12”24” ¾” 28 3/8” 27” 7/16” 20 12”30” ¾” 34 3/8” 33” 7/16” 28 12”36” ¾” 40 3/8” 39” 7/16” 32 18”42” ¾” 46 3/8” 45” 7/16” 36 18”48” ¾” 54 3/8” 52” 9/16” 44 18”54” ¾” 60 3/8” 58” 9/16” 44 18”60” ¾” 66 3/8” 64” 9/16” 52 18”72” ¾” 79” 76” 9/16” 64 18”

DanFLEX ROUND FLEXIBLE CONNECTOR DETAIL DRAWING

DanFLEX ROUND FLEXIBLE CONNECTOR DIMENSIONS

DETAIL C

TWO NUTS,ONE WASHERON EACH ENDOF ROD

TYP. OF 4

316 SST BAND1/2" WIDEWITH CLAMP

3.

2.

OPTIONAL.CONTROL RODS AND RELATED ACCESSORIES ARE DUCTWORK.TABLE II 3/4" THICK OR TO MATCH MATING FRP

NOTES:

ALL CONTROL RODS, NUTS, BOLTS & WASHERS ARE 1.MADE OF 316 SST.FLANGE BOLT-HOLE PATTERNS ARE PER NBS PS 15-69

3/16" THICKSINGLE ARCHELASTOMER

D

DUCT/PIPEFRP MATING

TYP. OF 3ALL-THREAD ROD

3/8"

TWO WASHERSNUT,

3/8" BOLT,

FRP MATINGDUCT/PIPE

C

DanFLEX MODEL 101 FLEXIBLE CONNECTORWITH CONTROL RODS

1/2" THICKFRP PLATE TYP. OF 3

GASKET

FRP STUB FLANGE3/4" MIN. THICKNESS

DETAIL D FRP MATINGDUCT/PIPE FLANGE


DanFLEX SUGGESTED SPECIFICATIONS FOR ROUND FLEXIBLE CONNECTORS

DANIEL COMPANYFiberglass Air Pollution Control Systems

Corporate Offi ce1939 West 11th Street, Ste E • Upland, CA 91786

Ph: (909) 982-1555 • Fax: (909) 982-1855

Manufacturing Facility9972 Rancho Road • Adelanto, CA 92301Ph: (760) 246-1100 • Fax: (760) 246-1161

Website: www.danielmechanical.comEmail: [email protected]

Flexible connectors shall be provided wherever indi-cated. To maintain overall system responsibility by a singular source, all fl exible connections shall be sup-plied by the MANUFACTURER of the FRP duct/pipe. Acceptable fl exible connector is DanFLEX Model 101 as manufactured by Daniel Company, or equal.

Flexible connectors are intended to be used in rigid duct/pipe systems for lateral, torsional, angular and axial movement due to expansion, contraction, and vibration. Product may be utilized to compensate for minimal misalignment.

Construction shall be of multiple layers (2 minimum) of vulcanized polyester tire-cord fabric reinforcement, sandwiched between 60 to 70 durometer elastomer inner liner and exterior cover. Use of reprocessed/reclaimed rubber is not acceptable. Tire-cord fabric will be layered at an optimal bias angle with Resorci-nol Formaldehyde Latex for superior rubber-to-fabric bonding.

Seamless construction, built as one continuous piece with integral molded hollow arched volutes, shall permit up to a total of 4” of axial contraction and expansion.

Flexible connectors shall be designed to allow for a minimum of 1” of offset movement in any direction. No wrap, seamed or spliced type fl exible connectors will be allowed

Flanges shall be of FRP construction per NBS PS 15-69-3.4.7. Bolt-hole pattern shall fi t that of mating duct/pipe or equipment.

316 SST retainer bands shall be used with adjustable screw seal type fasteners. All hardware and materials of construction shall be suitable for H2S laden corrosive environment and able to resist UV rays.

Approved manufacturer of fl exible connectors shall be:

1. Daniel Company – DanFLEX Model 101


DANIEL COMPANY Fiberglass Air Pollution Control Systems

(Rev. 1) REFERENCE LIST

Biological Odor Control Systems: The following is a partial list of BioTrickling Filter odor control systems manufactured and system-integrated by Daniel Company with associated references. All of these systems are currently in operation with the exception of the P2-66 project, which should be in operation by Fall 2011. More references are available upon request. 1. Owner City of Los Angeles, CA Project Name La Cienega and Jefferson Air Treatment Facility (Installed ~ 2009) Contact Tim Haug

Wastewater Conveyance Construction Division Bureau of Engineering – Department of Public Works Phone: (213) 485-4906

System Description a. 20,000 CFM air flow rate b. Inlet H2S Loading: 150 ppm

2. Owner City of Los Angeles, CA Project Name North Central Outfall Sewer Air Treatment Facility (Installed ~

2009) Contact Tim Haug

Wastewater Conveyance Construction Division Bureau of Engineering – Department of Public Works Phone: (213) 485-4906

System Description c. 10,000 CFM air flow rate d. Inlet H2S Loading: 150 ppm

3. Owner City of Los Angeles, CA Project Name Hyperion Treatment Plant Study (Installed ~ 2009) Contact Cyrous Gilani

Environmental Engineering Division City of Los Angeles, CA Phone: (310) 648-6124

System Description System A: City of Los Angeles Hyperion Treatment Plant Experimental Biological Scrubber at Battery B

a. Media Type – Zander Cube b. Pressure drop is less then 3 inches, even at 2 second retention

time. c. 2 second to 15 seconds retention time. d. 500 CFM air flow rate

System B: City of Los Angeles Hyperion Treatment Plant Experimental Biological Scrubber at Battery B

a. Media Type – Lava Rock

b. Pressure drop is less then 3 inches, even at 2 second retention time. c. 2 second to 15 seconds retention time. d. 500 CFM air flow rate

System C City of Los Angeles Hyperion Treatment Plant Experimental Biological Scrubber at Battery B a. Media Type – Matella SM360 b. Pressure drop is less then 3 inches, even at 2 second retention time. c. 2 seconds to 15 seconds retention time. d. 500 CFM air flow rate

System D City of Los Angeles Hyperion Treatment Plant Experimental Biological

Scrubber at Battery B a. Media Type – Lignite Activated Carbon b. Pressure drop is about 6 inches at 4 second retention time c. 4 seconds to 15 seconds retention time d. 500 CFM air flow rate

4. Owner Orange County Sanitation District Project Name P2-66 – Plant 2 Headworks Replacement 2010 Contact Khalil Kairouz Carollo Engineers Phone: (714) 540-4300

System Description System #1: Headworks System a. 188,300 CFM air flow rate (max.) b. Pressure drop: 6-8 inches water column c. 2 seconds retention time d. Bed depth: 9 feet e. Media material: Juergen Loy’s foam f. Biotower is humidified through a recirculation pump with makeup water

System #2: Trunkline System a. 40,000 CFM air flow rate (max.) b. Pressure drop: 6-8 inches water column c. 2 seconds retention time d. Bed depth: 9 feet e. Media material: Juergen Loy’s foam f. Biotower is humidified through a recirculation pump with makeup water

5. Owner Los Angeles County Sanitation District Project Name Valencia Water Reclamation Plant

(Installed ~ 2002) Contact Robert Morton

Page 2 of 3

Page 3 of 3

Sr. Engineer 24501 S. Figueroa Carson, CA 90745 Phone: (310) 830-2400

System Description a. 12,000 CFM air flow rate b. Average inlet H2S concentration: 20 ppm c. Over 5 years in operation

6. Owner Los Angeles County Sanitation District Project Name Saugus Water Reclamation Plant (Installed ~ 2003) Contact Robert Morton



7. Owner Los Angeles County Sanitation District Project Name L.A. County Joint Water Pollution Control Plant (Installed ~ 1995) Contact Robert Morton


System Description Test unit. 1,500 CFM full scale system 8. Owner Delta Diablo Sanitation District Project Description Headworks, Antioch Pump Station, & Pittsburg Pump Station

(Installed ~ 2006) Contact Scott Cowden

CH2M HILL Engineering Corvallis, OR Phone: (541) 758-0235 x3456

System Description 16,000 CFM total air flow rate 9. Owner City of Livermore, CA Project Name Livermore Water Reclamation Plant (Installed ~ 2000) Contact Ralph Olson and Kevin Kepler

Sr. Engineer and Sr. Operation Manager 101 W. Jack London Blvd Livermore, CA 94559 Phone: (925) 960-8100


Additional references are available upon request.

1"DRAWING IS ONLY TO SCALE ONLYIF THIS LINE MEASURES 1" LONG

SIZE: B

FILE DIR: 1588

DRAWN BY: MDL 9972 RANCHO ROADADELANTO, CA 92301TEL: (760) 246-1100FAX: (760) 246-1161

DANIEL COMPANYFIBERGLASS AIR POLUTION CONTROL SYSTEMS

RICHMONDODOR CONTROL FACILITY

BIOTRICKLING FILTERTOP VIEW - BTF-1DATE: 12/22/09

DWG. NO. BTF-1

SCALE: 1/2" = 1'

4' 0"0°

45°

90°

110°

135°

180°

202.5°

225°

247.5°270°

315°

190°

MH-1

N-1

N-2

N-3

N-4

N-5

MH-2MH-2

L-1

L-2

L-1

L-1 L-2

L-1

L-1

L-2

L-2

L-1

L-1

L-1

NO. QTY. SIZE PROJECTION SERVICE ELEVATION FLANGE

N-1 1 42" x 24" 6"FOUL AIR

INLET

NBS PS 15-69

N-2 1 30" 6"FOUL AIR

OUTLET

NBS PS 15-69

N-3 2 8" 6"SPRAY WATER INLET

ANSI 150 POUND

N-4 1 4" 6" DRAIN OUTLET

ANSI 150 POUND

N-5 6 1/2" 2" DPI TAP NPT FEMALE

MH-1 1 30" 6"TOP

ACCESS PORT

NBS PS 15-69

MH-2 2 24" 6"SIDE

ACCESS PORT

NBS PS 15-69

L-1 8 IIA 4" ANCHOR LUG N/A

L-2 4 PER CALCS

PER CALCS

GUIDE LUG N/A

ELEVATION

1"

3' - 0"

1' - 0"

A: N-5 SHALL BE AT ELEVATIONS OF: 5' - 0", 16' - 3", 19' - 9", 31' - 0", 34' - 6", 36' - 0"

A

38' - 0"

18' - 4"33' - 2"

37' - 10"

18' - 4"33' - 2"

33' - 5"


SIZE: B

FILE DIR: 1588




BIOTRICKLING FILTERTOP VIEW - BTF-2DATE: 12/22/09

DWG. NO. BTF-2

SCALE: 1/2" = 1'

4' 0"0°

45°

90°

70°

135°

180°

337.5°

225°

297.5°270°

315°

350°

MH-1

N-1

N-2

N-3

N-4

N-5

MH-2

MH-2

L-1

L-2

L-1

L-1L-2

L-1

L-1 L-2

L-2

L-1

L-1

L-1


N-1 1 42" x 24" 6"FOUL AIR

INLET

NBS PS 15-69


OUTLET

NBS PS 15-69


ANSI 150 POUND


ANSI 150 POUND


MH-1 1 30" 6"TOP

ACCESS PORT

NBS PS 15-69

MH-2 2 24" 6"SIDE

ACCESS PORT

NBS PS 15-69


L-2 4 PER CALCS

PER CALCS

GUIDE LUG N/A

ELEVATION

1"

3' - 0"

1' - 0"


A

38' - 0"

18' - 4"33' - 2"

37' - 10"

18' - 4"33' - 2"

33' - 5"


SIZE: B

FILE DIR: 1588



2" INTERNAL CPVCSPRAY HEADER

2"

4' 8"

1' 0"

5' 0"

1' 2"

4' 0"

3' 5 7/8"4' 8"

6' 3"7' 2"

1' 10"


BIOTRICKLING FILTERBTF-1 FRONT VIEWDATE: 12/22/09

DWG. NO. BTF-1 FRONT

SCALE: 3/16" = 1'

1' 0"

3' 0"4' 6"

5' 6"

10" x 10" BOX BEAMS

4' 0"

1' 2"

5' 2"

ELEVATION VIEW

TYP, SEE TOP VIEWS FOR ACTUAL ORIENTATION


SIZE: B

FILE DIR: 1588




BIOTRICKLING FILTERFRONT VIEW - BTF-2DATE: 12/22/09

DWG. NO. BTF-2 ELEV

SCALE: 3/16" = 1'


N-1 1 42" x 24" 6"FOUL AIR

INLET

NBS PS 15-69


OUTLET

NBS PS 15-69


ANSI 150 POUND


ANSI 150 POUND


MH-1 1 30" 6"TOP

ACCESS PORT

NBS PS 15-69

MH-2 2 24" 6"SIDE

ACCESS PORT

NBS PS 15-69


L-2 4 PER CALCS

PER CALCS

GUIDE LUG N/A

1"

3' - 0"

1' - 0"


A

38' - 0"

18' - 4"33' - 2"

37' - 10"

18' - 4"33' - 2"

35' - 5"

N-2MH-1

L-2

L-1

L-1

N-4

N-3

N-3

N-5

N-5

N-5

N-5

N-5

MH-2

MH-2

0'-1"0'-0"

1'-0"

0'-0"

3'-0" N-1

N-55'-0"

18'-4"

16'-3"

19'-9"

31'-0"

34'-6"

36'-3"

33'-2"

35'-5"L-2

33'-2"

18'-4"

BTF - 2 FRONT VIEW 3/16" = 1'

BTF - 2 BACK VIEW3/16" = 1'

BTF - 1 IS MIRROR IMAGESEE TOP VIEW FOR ACTUAL ORIENTATIONELEVATIONS ARE THE SAME FOR BTF - 1


SIZE: B

FILE DIR: 1588




BTF SYSTEMOVERALL VIEWDATE: 12/22/09

DWG. NO. OVERALL

SCALE: 3/4" = 1'

BTF - 1 BTF - 2

WATER PANEL(COVER REMOVEDFOR CLARITY)

WATER PANEL

RECIRC PUMP

SPRAY PIPING

RECIRC TANK

P - TRAP

SAFETY DRAIN


SIZE: B

FILE DIR: 1588

DRAWN BY: BH 9972 RANCHO ROADADELANTO, CA 92301TEL: (760) 246-1100FAX: (760) 246-1161


CITY OF RICHMOND, VASCUM CONTROL UPGRADES

NEW CONCENTRATOR BUILDINGFIRST FLOOR PLANDATE: 09/10/09

DWG. NO. BM1

SCALE: 3/16"=1'-0"

18"Ø OBD

30"Ø DAMPER(TYP)

30"Ø FLEXCON (TYP)

BTF-2

BTF-1CF-1

CF-2

127

127

123

123

116

116

115

114

113

112

113

114

115

103

102126

104

N

FJ

FJ

FJFJ

FJ

FJ

NOTES:1. CONTRACTOR TO VERIFY ALLDIMENSIONS AND TIE-IN CONNECTIONSAND EQUIPMENT CONNECTIONS.2. CONTRACTOR TO VERIFY TYPE OFCONNECTION TO EQUIPMENT.

7' 3"

22.5°

8' 10"

42"ØSLIP ON STYLE FLEXCON

14' 1

0"

6' 2"

18' 1"

6' 10"

3' 6"

4' 4"

30"Ø FLEXCON (TYP)

124

124

6' 7"

FJFJ

203203

1

1

1

1

1

1


SIZE: B

FILE DIR: 1588



135 BEHIND

125


NEW CONCENTRATOR BUILDINGSECTIONDATE: 09/09/09

DWG. NO. BM4

SCALE: 3/16"=1'-0"

BTF-2

CF-2

30"Ø FLEX CON(TYP)

30"Ø DAMPER(TYP)

OCF-2

42"Ø DAMPER

42"Ø SLIP ON FLEX CON

30"Ø BYPASSSTACK

2-24"Ø EXHAUSTSTACKS

FJ

FJ

FJ

FJFJ

FJ

FJ

FJ

FJ

125

124

122

123127

121

111

110

109

129

134

120

108

119

128

117

131

130

105A

102112114115116


107

30"Ø SLIP ON STYLE FLEXIBLE CONNECTOR (TYP 3 WALL PENETRATIONS)

WALL SLEVE BY GC(NOT SHOWN FOR CLARITY)(TYP ALL WALL PENETRATIONS)

126

137

TO 138 (SEE BM6)

30x30 BACKDRAFT DAMPERWITH TRANSITIONS (SEE DETAIL)

3' 6"

4' 4"

4' 4"

4' 0"

3' 6"

10' 6"

19' 10"

4' 10"

FJ105

17' 1"

7' 6"

21' 6"

28' 3"

3' 8"

9' 3"

38"Ø x 42"ØOBD (SEE DETAIL)

130A

136

FJFJ

FJ

FJ

FJFJ

203

202

201

204

1

1

1

1

1

1


SIZE: B

FILE DIR: 1588




NEW CONCENTRATOR BUILDINGSECTIONDATE: 09/09/09

DWG. NO. BM6

SCALE: 3/16"=1'-0"

OCF-1 OCF-2 OCF-3

30"Ø DAMPER(TYP)

42"Ø DAMPER

42"Ø x 30"ØCON RED

(TYP)

30"Ø FLEX CON(TYP)


110

FJ

109

FJ

110

109

FJ

118

119

120

FJ

134

106 106

132 133

FJ

FJ

119

120

FJFJ

102

103104 114113

105

134

42"Ø BLINDFLANGE

3' 6"18' 1"

14' 10"

16' 6"

10' 0"10' 0" 7' 3"9' 11"

7' 11"

TO 7SEE BH1 FORCONTINUATION

18x18 OBDSEE DETAIL

126

137 138

FJ

TO 139SEE SECTION VIEW ABOVE

FOR CONTINUATION

18"Ø SLIP ONSTYLE FLEX

CONNECTOR

6' 3"

8' 6"

70' 0"

139 138

BELOW GRADE RUN1" = 20'

BG1

18"Ø SLIP ON STYLE FLEX CONNECTOR OUTSIDE

CONCRETE WALL

FJ

FJ

201

202

1 1

1 1 1

1

1 1

1

1


SIZE: B

FILE DIR: 1588

DRAWN BY: MSD 9972 RANCHO ROADADELANTO, CA 92301TEL: (760) 246-1100FAX: (760) 246-1161


40' 6"

40' 6"

9' 8"

7' 7"

2' 0"

1

1

1

1

3


NEW CONCENTRATOR BUILDINGFIRST AND SECOND FLOORSDATE: 09/18/09

DWG. NO. BH1

SCALE: 1/4"=1'-0"


26"Ø 90°LR ELL










14"Ø END CAP

14"Ø END CAP

18" x 10"REGISTER

(TYP)

18" x 12"REGISTER

(TYP)

TO 38"Ø x 42"Ø OBDSEE DWG. BM6FOR CONTINUATION

FJ

1

FJ FJ FJ2 4

FJ

5

FJ

6

FJFJFJFJFJFJ

7

8

910111213


SIZE: B

FILE DIR: 1588

DRAWN BY: MSD 9972 RANCHO ROADADELANTO, CA 92301TEL: (760) 246-1100FAX: (760) 246-1161


8' 11"

4' 9"

40' 6"

27' 2" 9' 2"

1' 3"

1

1

1

1


NEW CONCENTRATOR BUILDINGFIRST AND SECOND FLOORSDATE: 09/18/09

DWG. NO. BH2

SCALE: 1/4"=1'-0"

30"Ø 90°LR ELL

32"Ø x 30"CON RED








14"Ø END CAP

18" x 12"REGISTER(TYP)

18" x 12"REGISTER(TYP)

36"Ø x 16ØCON RED

16"Ø END CAPFJ

FJ FJ

FJ

FJFJFJ

FJFJFJFJ

14

FJ

FJ FJ

FJ

1516

17

18192021

22

23

24 2526 27 28 29

30"Ø 90°LR ELL

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