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ATF EVOLUTION PLUS Cleaning and service device for automatic transmissions
ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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The equipment is for specialist or quali-fied technician use only.
Disclaimer- All information, illustrations, and
specifications contained in this manual are based on the latest information available at the time of publication.
- CTP GmbH reserves all the rights to make changes at any time without notice.
Safety PrecautionsRead all service procedures and precau-tions, installation instructions and equip-ment operating manuals thoroughly. Failure to observe these precautions, or the improper use of equipment, could re-sult in property damage, serious injury or death. Never allow improperly trained personnel to perform these procedures or operate equipment.
- Read and understand the User’s Manual before attempting to operate the ATF EVOLUTION PLUS
- Do not smoke in proximity to the ma-chine while it is in operation.
- Do not use the machine in proximity to sources of heat and fire.
- Do not expose to direct sunlight or rain, use in well-ventilated work area only.
- Turn off the power after the operation is completed.
- When it is in operation, keep the hoses away from rotating elements and hot parts such as cooling fans, radiators, etc.
- Vehicle exhaust includes various poisonous and harmful gases (such as carbon monoxide, hydrocarbon, nit-rogen oxygen complex, etc.). Keep the
unit in a well ventilated work area when performing operation and wear safety goggles, respirator and clothes.
- The operator should keep away from the heat parts such as exhaust hoses and radiator to avoid the personal injury.
- When disconnecting any connector of the pressurized fluid pipe, wrap the connector with towel to prevent the fluid from spurting out.
- The children and mental retardation personnel should keep away from the unit during operation.
- The operator should be quite familiar with the shift of automatic transmission to avoid transmission damage caused by improper operation.
- Always make the drive wheels hanging when cleaning the transmission or exchanging fluid.
- The unit should be placed vertically and should not be placed upside down.
- When changing fluid, the operati-on should be performed by properly trained personnel. The quality of the selected ATF must conform to the direction as specified in the manual of the auto to be operated. Otherwise, CTP GmbH shall not be liable for any direct or consequential damages.
Note: specifying operations that require attention when operating the equipment.
Warning: Specifying a possi-ble hazard that could result in damage to the machine or personal injury.
ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Specifications ___________________________________1
Function table __________________________________1
Part description _________________________________2
Operation preparations ___________________________3
Flush __________________________________________5
Exchange ______________________________________6
Adjust (Increase) ________________________________7
Adjust (Decrease) ________________________________8
Drain __________________________________________9
Setting ________________________________________10
Main troubleshooting ____________________________13
Adaptor list _____________________________________14
Guarantee ______________________________________16
Tabl
e of C
onte
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Spezifikationen- Automatic identification of out and return direction
- Power supply: AC 110V/60Hz or AC 220V/50Hz
- Output: 200W
- Length of out and return hose: 3 m
- Drainage hose: 1 m
- Capacity of old/new fluid drum: 25 L
- Load cell range: 40 kg
- Exchange accuracy: ±100ml
- Detergent bottle capacity: 500 ml
- TFT / LCD Color-Display: 105,5 x 67,2mm; 480 x 272 Dots; RGB
- Pressure gauge range: 0~150psi (1-10Bar)
- Dimensions: 635 mm x 585 mm x 1075 mm
Function table
Main function Flush Add detergent to A/T system.
Just with equipment connected to A/T, even turned off, can perform flush function.
Exchange Accurately take out used fluid from A/T system, mean-while charge new fluid to the system.
Adjust Increase or decrease ATF level of the A/T system.
Drain Empty the new fluid drum or used fluid drum of the equipment.
Setting Calibration Calibration of new and used fluid drum load cell.
Language Select different languages
Weight set Set weight of empty new and used drum.
Measure Select between the metric or the british measure (lb).
Diagnose By activating/des-activating pump or solenoids, diagnose work status of the equipment.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Part description
No. Name No. Name
1 Upper cover 12 Solenoid
2 Back cover 13 Oil pump
3 Hose holder 14 Filter
4 Used fluid drum 15 Filter base
5 New fluid drum 16 Detergent bottle
6 Load cell 17 Detergent bottle support
7 Rear wheel 18 Power 1
8 Front wheel 19 Printer
9 Front cover (plastic) 20 Pressure gauge
10 Manifold assembly 2 21 Accessory holder
11 Manifold assembly 1 22 Power 2
Pic. 1
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Operation preparations
1. Park the car well, lift the car with drive wheels hang in the air.(Pic.2)
2. Connect the hoses with reference to the following picture (Pic.3)
DRIVE WHEELS MUST BE HUNG IN THE AIR WITHOUT TOUCHING ANYTHING.
Pic. 2
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Connection diagram
1 Service device 3 Radiator
2 Hoses to transmission 4 Automatic transmission
Pic. 3
1. Fill the equipment new fluid drum with certain amount of ATF (It is recommended to add 1-2L more than the automotive standard ATF volume, refer to the automotive manual for standard volume)
2. If need to run flush function, fill detergent bottle with detergent.
3. Before run exchange function, check if there is old fluid in the old fluid drum. Need to drain the old fluid drum in case the balanced capacity is not enough for the old fluid to be exchanged.
THE INFORMATION OF THE VEHICLE MANUFACTURER AND THE DISPOSAL CONSUMERS MUST BE CARRIED OUT IMPORTANT!
IT IS RECOMMENDED TO ADD THE DOUBLE + 1-2 LITER AUTOMATIC TRANSMISSION OIL, THAN THE VEHICLE MANUFACTURER REFERRED. e.g.: THE RECOMMENDED AMOUNT OF OIL IS 9 LITER, THEN YOU NEED 9 LITER NEW OIL TO REMOVE ALL CONTAMINATIONS AND REFRIGERANTS IN THE TRANSMISSION SYSTEM AND 9 LITER NEW OIL FOR THE AUTOMA-TIC TRANSMISSION EXCHANGE, AFTER CHANGING THE OIL FILTER.
THE OIL LEVEL MUST BE TESTED AFTER THE EXCHANGE TO THE VEHICLE MANUFACTURERS!
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Flush
6
ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Exchange
BEFORE EXCHANGE, IF USED FLUID TANK IS FULL, OR NEW FLUID TANK IS EMPTY, THE MACHINE WILL AUTOMATICALLY MAKE ALARM AND REMIND TO DRAIN USED FLUID TANK, OR FILL NEW FLUID TANK.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Adjust (Increase)
WHEN NEW FLUID DOES NOT CONTAIN ENOUGH FLUID, MACHINE WILL AUTOMATICALLY MAKE ALARM AND REMIND TO FILL NEW FLUID TANK.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Adjust (Decrease)
WHEN USED FLUID TANK IS FULL, THE MACHINE AUTOMATICALLY MAKES ALARM AND REMIND TO DRAIN USED FLUID TANK.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Drain
10
ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Setting
Calibration of new or old fluid drum load cell.
s
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Calibration of detergent adding speed
Language setting
Empty container weight set
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Component
KEY FOR TURNING ON THE COMPONENT, KEY FOR TURNING OFF THE COMPONENT.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manualEN
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Main troubleshooting
Malfunction Reasons Solution
LCD no display, Don’t turn on the machine
• Power supply cable is not well connected.
• Fused
• LCD does not work
• Fasten the connection of power cable
• Change the fuse
• Change the LCD
Volume of new or used fluid is not correct
• Load cell is not well calibrated
• PCA or load cell does not work well, or not well connected
• Calibrate the load cells.
• Fasten the connection, change the PCA or load cell
Vibration or big noise • Pump does not work well, not tightened, or pipline near the pump twisted
• Check the pump, connection and installation of the pump.
Any function takes excessively long time
• Pipeline abnormal • Check leakage, connection and component (solenoid, non-return valves, block in hoses) etc.
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • Accessories
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No. Picture Dimensions Car model
VZAPL-A01 Ø5,
Ø8,
Ø10
Toyota, Honda, Nissan, Mitsubishi
Space, Wagon GLXI, Lexus Es300
VZAPL-hose8 Ø8 hose Toyota, Honda, Nissan, Mitsubishi
Space, Wagon GLXI, Lexus Es300VZAPL-hose10 Ø10 hose
VZAPL-hose12 Ø12 hose
VZAPL-A03A M16×1.5
(outside)
Cadillac, BMW ZF 4HP-6HP,
Mitsubishi V6, 3000
VZAPL-A03B M16×1.5
(inside)
Cadillac, BMW ZF 4HP-6HP
VZAPL-A05A M18×1.5
(outside)
European Opel Vectra
VW Passat
VZAPL-A05B M18×1.5
(inside)
VZAPL-A06A G1/4“
(outside)
Chrysler C 300,
Chrysler Grand Voyager
VZAPL-A06B G1/4“
VZAPL-A10A UNF 1/2-20 Ford,
Mercedes,
Volvo,
ChryslerVZAPL-A10B UNF 1/2-20
VZAPL-A11A Z1/4 Ford, Lincoln, Volvo
ATF EVOLUTION PLUS
Accessories
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • AccessoriesEN
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No. Picture Dimensions Car model
VZAPL-A11B Z1/4 Ford, Lincoln, Volvo
VZAPL-A13A UNF 5/8-18 GM,
Chrysler
VZAPL-A13B UNF 5/8-18
VZAPL-A14A UNF 5/8-18 Ford,
Volvo
VZAPL-A14B UNF 5/8-18
VZAPL-A20A UNF 1/2-20 Ford
VZAPL-A20B UNF 1/2-20
VZAPL-A43x2 M12x1.5 General
VZAPL-A44 M12 General
VZAPL-A51 Ø = 8mm (H) Ford Lincoln, Mazda, Volvo
VZAPL-A53 Ø = 12mm
(H)
Chrysler, Dodge, Ford Focus
Additional Adaptor in our optional Adaptor Kits I-III (Art.No. 34081).
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ATF EVOLUTION PLUS - Cleaning and service device for Automatic Transmissions • • • User‘s manual
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Ordering informationSpare parts may only be ordered via a delivery man, that has been authorized by CTP GmbH. Your order should include the following information:
1. Amount
2. Part number
3. Part name
Customer ServiceIf you are in doubt about using the ATF EVOLUTION PLUS, please contact us via our hotline: 080022777634.
If a repair is necessary for your device, ask at [email protected] for the complaint form and return it to this e-mail address. If this happens within the scope of the warranty, the repair is free of charge for you. After the warranty, repair costs will be incurred.
Warranty
THIS WARANTY IS EXPLICITELY FOR INDIVIDUALS AND SALESSTAFF, WHICH PURCHASE THE ORIGINAL CTP GMBH PRODUCTS VIA BY CTP GMBH APPROVED SALES STRATEGIES.
CTP GmbH guarantees, that this electronic product is free from material and manu-facturing faults. This warranty applies from the date of delivery to the customer, for 12 months. This warranty expiries as the equipment as a whole or parts of the equipment are being changed or being alienated for any other purposes, for which they were not designed or if they are being used in a way, which is not consistent with the instruc-tion manual. Already existing damages/deficiencies cannot be cured applying the ATF EVOLUTION PLUS. Such damages/deficiencies can only be fixed by repair or exchange. ATF EVOLUTION PLUS only serves as a measure of cleaning, care and maintenance. CTP GmbH is not liable for damages or deficiencies which result from incorrect application and for already existing damages/ deficiencies. The cause of damages/deficiencies can only be approved in agreement with methods established by CTP GmbH, for example via an independent expert. No salesman, employer or representative of CTP GmbH is entitled to bind CTP GmbH to confirm, to account or guarantee on parts, except those listed here.
Statement THE ABOVE MENTIONED WARRANTY REPLACES ALL OTHER WARRANTIES.
CTP GmbHSaalfelder Straße 35 h 07338 Leutenberg / Germany Phone: +49 (0)36734 230-0FAX: +49 (0)36734 230-22www.bluechemgroup.com 3408
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EN |
01-2
017
Order hotline:+49 800 22777634
Order via e-mail: [email protected]
Technical hotline: +49 700 77683201
Service e-mail: [email protected]