LED Lighting fixtures for highly explosion-hazardous facilities

AtomSvet® Plant ExAtomSvet® Plant Ex LV

AtomSvet® X-proof

www.atomsvet.com

AtomSvet® Plant Ex LV AtomSvet® Plant Ex

X-proof

Some of our projects:

lighting of mining facilities at Norilsk Nickel MMC JSC, Norilsk;

lighting of facilities at RN Yuganskneftegaz LLC, Nefteyugansk;

lighting of electrolysis facilities, autotransformer substation, chlorine drying facilities, etc., of produc-tion facilities at Skoropuskovsky Sintez LLC, Mos-cow region, Sergiev Posad district, Skoropuskovsky township;

lighting of wagon paint room at Metrovagonmash LLC, Moscow region, Mytishchi; at Bryansk Engi-neering Plant, Bryansk;

lighting of turbine building’s main generator house and of the chemical water treatment room at Ufa Thermal power Plant No. 4.

The Quality Management System of AtomSvet Company

(including its lighting system production) is certified under

ISO 9001:2008 Standard by the certification agency TÜV

SÜD Management Service GmbH.

LED Lighting Fixtures for highly explosion-hazardous facilities AtomSvet® X-proof

Effectiveness of the АtomSvet® X-proof lighting systems

is proven by their use by such companies as RN Yugansk-

neftegaz LLC, Metrovagonmash LLC, Bashkirenergo JSC

(Ufa Cogeneration Plant 4), Bryansk Engineering Plant,

Norilsk Nickel MMC JSC, the international chemical

company Chemicals.

Аtomsvet® X-proof lighting fixtures are effective solution

for facilities with the most extreme operating conditions,

including the extreme north where the major oil-and-gas

fields are situated.

intended to be used in explosion hazard, dust areas and

areas with high humidity. They may be used in explosion

hazard zones 1 and 2 for both interior and outdoor light-

ing, providing high degree of dust and moisture protec-

tion and a wide range of operating temperatures;

reliable, long-life and do not require special disposal or

maintenance due to electronic components of Industrial

class, special design of the lens system and power sup-

ply unit, built-in over-voltage and overheating protection;

switch on immediately after renewal of supply of power

and provide no flickering reducing visual fatigue and let

illuminate rotary machine workplaces;

provide lower power costs — lower power consumption

up to 90 % compared with traditional light sources. Pow-

er supply block provide no start-up current and is sup-

plied with high-frequency clutter-removing systems and

systems of reactive power compensation.

International certification

AtomSvet is the only Russian manufacturer of industrial LED

lighting fixtures whose products meet the requirements of СЕ

(Conformité Européenne), GS (Geprüfte Sicherheit) standards,

ENEC (European Norms Electrical Certification) marking.

The АtomSvet® X-proof lighting systems:

The lighting systems use three methods of ex-plosion isolation: they are sealed with a sealing compound and elimination of excessive tem-perature (the lighting system), a blast-proof enclosure, or enhanced explosion protection (junction box for connection to customer’s power grid).

The lighting system housing is made of extrud-ed heat-dissipating aluminum profile protected by an oxide coating.

The type of LIDC, the mechanical protection of LEDs, and protection from dust are ensured us-ing a one-piece optical system – a dome with integrated lenses.

The dome is made of special polycarbonate produced by the German chemical company Bayer – Makrolon® LED with a minimum light transmission coefficient of 87 %.

All critical components of the lighting systems are separated from the environment by a heat-con-ductive silicon compound.

The lighting system has Class I protection against electric shock.

The electric circuit of the lighting system is equipped with protective measures necessary for use in explosion hazardous environments.

General advantages of low voltage АtomSvet® Plant Ex LED lighting system;

extended operation voltage range: from 12 V to 42 V;

AtomSvet® Plant Ex

LED Lighting Fixtures for highly explosion-hazardous facilities AtomSvet® X-proof

The AtomSvet® X-proof explosion-proof low voltage LED lighting systems are specially

designed for operation in enterprises, facilities, and zones with explosive environ-

ments and particular operating conditions, marked by increased levels of moisture

and dust. The АtomSvet® X-proof LED lighting systems may be used for lighting of

facilities of oil and gas, metallurgy and wood industry facilities, nuclear power stations,

thermal power plants, filling stations, chemical production facilities and refineries,

engineering plants, etc.

The AtomSvet® Plant Ex LV explosion-proof low voltage LED lighting systems are

specially designed for operation in enterprises, facilities, and zones with explosive

environments and particular operating conditions, marked by increased levels of

moisture and dust. The АtomSvet® Plant Ex LV LED lighting systems may be used

for lighting of facilities of oil and gas, metallurgy and wood industry facilities, nuclear

power stations, thermal power plants, filling stations, chemical production facilities

and refineries, engineering plants, etc.

AtomSvet® Plant Ex LV

Notes1) Depending on the type of LED lighting system.

extended service life, wide range of light intensity curves, contamination protection of lenses;

class III protection against electric shock (Protective Extra Low Voltage). The lighting systems have internal earthing and are provided with terminals for connection of external earthing.

Class of explosion protection1)

1Ex mb d IIB T5 Gb/Ex tb IIIC Db;1Ex mb d IIB T4 Gb/Ex tb IIIC Db;1Ex mb e IIB T5 Gb/Ex tb IIIC Db;1Ex mb e IIB T4 Gb/Ex tb IIIC Db

Supply voltage, V 150–265 V / 40–60 Hz

Power consumption, W 22–1401)

Power factor At least 0.98

Performance index, % At least 91

IP code according to GOST 14254-96 IP67

Mechanical implementation class according to GOST 17516

М2

Alteration angle of LED-planefrom the horizontal:horizontal plane installationvertical plane installation

–84° to +28°–62° to +174°

Light distribution class accordingto GOST 17677

P

LIDC type according to GOST 17677 30°, 120°, 140°/110°1)

Angle of shade At least 15°

Luminous flux, lm 2,000–13,6001)

Color temperature accordingto GOST Р 54350, К

4,500–5,500

LED Lighting Fixtures for highly explosion-hazardous facilities AtomSvet

X-proof explosion-proof low voltage LED lighting systems are specially

designed for operation in enterprises, facilities, and zones with explosive environ-

ments and particular operating conditions, marked by increased levels of moisture

X-proof LED lighting systems may be used for lighting of

facilities of oil and gas, metallurgy and wood industry facilities, nuclear power stations,

thermal power plants, filling stations, chemical production facilities and refineries,

1Ex mb d IIB T5 Gb/Ex tb IIIC Db;

extended service life, wide range of light intensity curves,

123317, Russia, Moscow, Presnenskaya emb., bldg. 8, entr. 1, floor 17, Moscow City Moscow International Business Center,

North Tower of the Gorod Stolits;tel.: +7 (495) 989-18-18.

AtomSvet LLCwww.atomsvet.com

Advantages of AtomSvet LED luminaires

Lower power consumption compared with traditional light sources, providing lower power costs.

Operational costs saving, since the AtomSvet lighting systems do not require servicing.

Long service life of the light source (over 50,000 hours of illumination).

Can be dimmed.

Operation in a wide range of temperatures –60 °С to +60 °С, overheating protection.

Reliable operation under the conditions of overvolt-age and undervoltage characteristic of unstable power supply networks.

Corrosion-resistant anodized aluminum housing.

Lens system made of shock-proof optical grade poly-carbonate.

Explosion proof versions.

No flicker (stroboscope effect).

IP – a standard for protection against moisture, dust and mechanical damage to the equipment.

High resistance to mechanical stress and vibration.

No starting currents needed, instantaneous opera-tion (instant ignition), including in cases of short-term power cuts.

Absence of mercury and other harmful substances: the facility will have one fewer Class 1 hazardous waste items to worry about; negative impact on the environment is reduced together with the accompa-nying disposal costs.

Products are made in Russia.

The Quality Management System is certified in ac-cordance with ISO 9001:2008.

GS (Tested Safety) mark is a German quality mark that certifies, on a statutory basis, reliability of prod-ucts and their suitability for commercial sale.

Products are certified in accordance with СЕ require-ments.

RoHS certificate confirms the limited use of hazard-ous materials, and guarantees protection of consumer health and conservation of the environment.

ENEC marking (European Norms Electrical Certifi-cation) is a pan-European testing and certification mark assignable to lighting fixtures, projectors and their electrical and electronic components (control equipment, transformers, etc.).