11
2004 3011 2002 2005 5005 5004 3009 4006 6013 6013 6035 6035 6028 5007 6 0 2 6 6024 2008 5006 3033 3008 3007 4007 3005 3004 6027 6036 6013 2000 2001 3001 1004 1003 1000 3003 2006 3002 3000 1001 1002 1005 2003 1006 3004 3006 ATS 300 E Automatic Transmission Exchanger 1.2

ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

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Page 1: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

2004

30112002 2005

5005

5004

3009

40066013

60136035

60356028

5007

6026

6024

2008

5006

3033

3008

3007

4007

3005

3004

6027

6036

6013

2000

2001

30011004

1003

1000

3003

2006

3002

3000

1001

1002

1005

2003

1006

3004

3006

ATS 300 E Automatic Transmission Exchanger 1.2

Page 2: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

4000 4002 4001

6009

6009 601240074008

6000 6001 6002

6005

6004

6034

12”

2”

5”

4007 4008

4006

3006 Regulator Pocket Set Up

Revised Pocket

4019

1.3

Page 3: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

60316032

60316033

6013 6013

60136013

4009

White Dual Sight Tube Set Up

4011

4010

60296009

6011

Level Sight Tube Set Up

6012 for all crimps

6025

6034

4008 for all hose3002(Back Side)

1.4

White Dual Sight Tube Plumbing

Page 4: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

60236022

6025

6037

6002

6002

6020 6007

6007

6012

6012

40072”

6038

6021

60216023

6020

6007

6024

4003

4004

3005 Plumbing Pocket Set Up

4012

4013

40124013 1008

Black Pressure Line Reads Drain

Clear Pressure Line Reads Fill

1.5

Page 5: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

4005

6006

5001

6019

5000

6003

3014

3013

10221023 3015

1007

1010

1003

6004

7002 Complete Motor Assembly

5001

Bottom view of tanks

Top view of tanks

1.6

Page 6: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

Circuit Board

1. Fuse (5029) 2. Computer Chip (5028) 3. Optical sensor 3 pins (5001 4. Temperature Sensor 4 Pins (5002) 5. Wire Harness 6 Pins 6. Fill Pressure Sensor 7. Drain Pressure Sensor 8. Key Pad Pins 9. Beeper10. Display Screen

OpticalSensor

1.

2.

3.

4.

5.

6.7.

8.

9.10.

5024 R

el a

y

5002 Temp Sensor

5000

5022

5024 Wire Harness

5005

Optical Wire

Temp Wire

6 Pin Wire Harness

5007

3 waySolenoid

4 way Solenoid

4003

4004

5001

5016

5015

1.7ATS 300 E Electrical

Motor

18 Ga. white

22

Wh

i G

a.

te

30

86

87

85

5003 Circuit Board

Page 7: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

Air In6093

6093

1.8ATS 300 E Plumbing

3012 Metal Tanks

6093

Motor7002

Drain

Regulator Pockets

Plumbing Pocket

Gauge4000 4

01

9

Gauge4000

6093

4002Blow Off

4002

4001 Regulator

Old Style

New Style

Page 8: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

ATS Hoses

Part# 7019

3/8” Push on Hose – 10ft

Part# 7017

½” Grey Drain Hose - 7ft

Part# 7018 - Old

3/8” Push on Hose with

Clear Hose Extension – 10ft

Page 9: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

ATS 300 Automatic Transmission Exchanger 1.1a

Fasteners Metal Body Parts

1000 Quadrex Screws for body assembly 3000 Metal Body Panels

1001 Lock Nut with Nylon Insert 3001 Metal Base with Access Hole

1002 Base Bolt 3002 White Dual Sight Tube Metal Pocket

1003 Caster Nut 3003 Level Sight Tube Metal Pocket

1004 5/16 Caster Bolt 3004 Solid Metal Pockets

1005 Acorn Nut 3005 Plumbing Metal Pocket

1006 Handle Screw 3006 Regulator Metal Pocket

1007 Square Head Set Screw - 3/4" Long 3007 Access Panel Plate

1008 Phillips Circuit Board Screw 3008 Metal Hose Hanger

1009 Phillips Keypad Plate Screw 3009 Drain Hose Hanger

1010 1 Inch Hex Head Bolt 3011 Metal Neck Ring

1022 Nylon Nut for Optical Sensor 3012 New Used Welded Tanks with Studs

1023 1/2" Machine Screw for Optical Sensor 3013 Motor Plate w/studs and gear clamp bracket

3014 Optical Sensor Bracket

3015 Optical Sensor Wheel

3033 Power Cord Hanger

Hardware Plumbing

2000 Solid Caster 4000 2 1/2" 30 psi Gauge

2001 Swivel Caster 4001 0-25 psi Regulator

2002 Fill Cap Plastic (Must drill 1/8 hole top edge of cap) 4002 10 lb Pressure Release Valve

2003 Pull Handle Plastic 4003 3 Way Solenoid

2004 Plastic Top Only 4004 4 Way Solenoid

2005 Plastic Keypad Plate 4005 Gear Pump

2006 Decal Package 4006 1/2" Grey Drain Hose

2008 Power Cord Strain Relief 4007 3/8" push on hose Black

4008 1/4" hose black Dayco

4009 1/2" id kuri tech polyurethane tubing

4010 3/8" id kuri tech polyurethane tubing

4011 3/8” id Poly Spring Hose

4012 Clear 1/8" Pressure Line per line

4013 Black 1/8" Pressure Line per line

Page 10: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

Electrical Fittings Continued 1.1b

5000 Electric Motor 6008 One Sided Crimp

5001 Optical Sensor wire and plugs 6009 1/4" One Sided Crimp

5002 Temperature Sensor wire and plugs 6010 One Sided Crimp

5003 Circuit Board 6011 One Sided Crimp

5004 Keypad Membrane 6012 3/8" One Sided Crimp

5005 Round Rocker Switch 6013 1/2" One Sided Crimp

5006 Battery Clamps 6014 1/2" One Sided Crimp

5007 Power Cord 14 Gauge 6015 One Sided Crimp

5010 4 Strand Wire 6016 Gear Clamps

5011 3 Position Nylon Plug 6017 Gear Clamps

5012 4 Position Nylon Plug 6018 Gear Clamps

5013 6 Position Nylon Plug 6019 Gear Clamps

5014 Small Metal Pins 6020 1/8 Compression Brass Fitting

5015 Large Metal Pins 6021 1/4" Brass Street Tee

5016 Female Spade Electrical Connections 6022 3/8" Brass Reducer to 1/4" Male Pipe Thread

5017 1/8" Heat Shrink Tube 6023 1/4" Brass Pipe Hex Nipple

5018 Blue Marretts 6024 1/4" Bulkhead Coupler

5019 Grey Marretts 6025 Flow Direction Spring Loaded Check Valve

5020 30 AMP Round Fuse 6026 Female Quick Connect w/3/8 hose barb

5021 30 AMP Flat Fuse 6027 1/2" Hose Barb 3/8" Pipe Thread in a 90°

5022 Fuse Holder Inline 6028 3/8" Ball Valve w/ Red Handle

5024 5 pin Relay 30 AMP 6029 3/8 Brass Hose Mender w/ Collar

5025 5 Pin Wire Harness 24" 6030 Hex Head Plug - Drilled out w/1/4" bit (not completely through)

5026 Blue Spade Connector 6031 Nylon 1/2 x 3/8 90° Hose Mender

5027 Red 22 Gauge 6032 Nylon 1/2 x 1/4 90° Hose Mender

5028 Circuit Board Computer Chip 6033 Nylon 1/2 x 3/8 Hose Mender

5029 Circuit Board Fuse 6034 3/8" Male Tee Nylon

5055 Square Plastic Switch On/Off 6035 1/2" Hose Barb 3/8" Male Pipe Thread

(no longer a feature in current model) 6036 1/2" Bulk Head

6037 1/4" Brass Reducing Pipe Tee to 1/8"

6038 3/8" Hose Barb to 1/4" Male Pipe Thread

Fittings

6000 1/4" Hose Barb 1/4" Female Thread Assembled Parts

6001 3/8" Hose Barb 1/4" Female Thread 5001 Optical Sensor wire and plugs

6002 3/8" Hose Barb 1/4" Pipe Thread in a 90° 5002 Temperature Sensor wire and plugs

6003 3/8" Hose Barb 3/8" Pipe Thread in a 90° 5003 Circuit Board

6004 1/4" Hose Barb 1/8" Pipe Thread in a 90° 7000 Complete ATS regular fittings package

6005 1/4" Hose Barb 1/4" Pipe Thread in a 90° 7001 Complete ATS optional fittings package

6006 1/2" Hose Barb 1/2" Pipe Thread in a 90° 7002 ATS Pump Motor Assembly

6007 3/8" Hose Barb 1/4" Pipe Thread in a 45° 7003 Battery Clamps (5006) and Cable (5007) Set

7004 ATS Drain Hose Assembly

7005 ATS 3/8 black (4007) w/Quick Connect (6026) attached

Page 11: ATS 300 E - Kenvo Technology 300 E.pdf · 2020. 8. 11. · 6023 6022 6025 6037 6002 6002 6020 6007 6007 6012 6012 2” 4007 6038 6021 6021 6023 6020 6007 6024 4003 4004 3005 Plumbing

ATS 300/330 E Fittings 1.1c

UM14 Universal ¼” male UCF38 3/8” Standard Female Flare 5/8”-20 GMC

UM516 Universal 5/16” male FFN516 #5 SAE Female Flare GMC

UM38 Universal 3/8” male GMA38 3/8” New Style GM push to Connect

UF14 Universal 1/4” FSQC58 Male 5/8 Push to Connect GMC Duramax Hose

UF516 Universal 5/16” CP20-34 Duramax Diesel Open End Hose

UF38 Universal 3/8” 7000 Fittings Shown on 1.9 – 1.11

060-0450 Hose gear Clamps

FP14 Universal ¼” female NPT (Use with MP14) Optional Fittings

MP14 Universal ¼” male NPT (Use with FP14) Volvo 082 -2062 Female

MP38 Universal 3/8” female NPT Volvo 082-2601 Male and Flange

CFM Chrysler Female Metric V-DO14F Volvo Double O-Ring 14mm Female

CMM Chrysler male Metric V-DO14M and Male For Volvo S60/70/80

FJIC38 3/8” female JIC Chrysler BL07F Cummins Diesel Lincoln/Excursion Female ½”

MJIC38 3/8” Male JIC 90 Chrysler BL07M Cummins Diesel Lincoln/Excursion Male ½”

FFN38 #6 SAE Female Flare Chrysler Use MA-38-516 4208 GM 3/8 Female Quick Connect Use with GMA 3/8

5 x 6 SAEU #5 X #6 SAEU Male Union Chrysler 4216 3/8 Quick Connect Releasing Tool - Blue

UMQD38 Universal 3/8” Male push to connect GMA12 Yukon GM ½ Male Push to Connect

UF12 Universal ½” Female Chrysler V-10 Diesel 4207 Yukon GM ½ Female Quick Connect Use with GMA 12

UM12 Universal ½” Male Chrysler V-10 Diesel 4217 ½ Quick Connect Releasing Tool Red - Use with 4207

DFM516 5/16” Male Deep Flare Ford Use with DFF516 4206 5/8 Push to Connect GMC Duramax Diesel Female

DFF516 5/16” Female Deep Flare Ford Use with DFM516 F150QC-SET F150 Push to Connect with and Without Clip

DFM38 3/8” Male Deep Flare Ford Use with DFF38 GMA38L Cadillac 3/8 Male Push to Connect Long

DFF38 3/8” Female Deep Flare Ford Use with DFM38 LR12 Land Rover ½ O-Ring Female Thread

FSF Ford/Saturn Female ATS-FI ATS Fluid Injector

FSM Ford/Saturn Male for Cleaner or Conditioner Use on Sealed Transmissions

FM3178 Ford Male for an F150 FVUE Saturn Vue – Ion Female

Hook up to bottom line on the temp valve on the transmission side. MVUE Saturn Vue – Ion Male with O-ring

New fluid line toward transmission. BMW 062-2000 12 mm Male

UMQD516 Universal 5/16” Male push to connect BMW 062-2005 12 mm Female w/Flange

FBS38 3/8” Female Ball Seat Ford BMW 062-2010 10 mm Male w/Nut

IB14 14mm x 1.5 Banjo Fitting Ford - set of 2 BMW 062-2050 10 mm Female w/Flange

IBB14 14 mm Double Banjo Bolt Ford

IBW14 14 mm Banjo Washers Ford - set of 3

IBN14 14 mm Banjo Bolt Nut Ford

UC516 5/16” Standard Flare, 7/16”-24 GMC

UCF516 5/16” Standard Female Flare 7/16”-20 GMC

UC38 3/8” Standard Flare, 5/8”-24 GMC