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Edition: August 2015 ELEVATOR STEEL WIRE ROPES for North America

August for North America - iphglobal.com · ABNT NBR and ISO 2408 product certification. Offshore containers lifting slings: ... 0,329 0,368 0,386 0,585 0,699 0,827 Minimum breaking

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  • Edition: Aug

    ust 2015

    ELEVATOR STEEL WIRE ROPES for North America

  • SUMMARYTRACTION DRIVE AND COMPENSATING ROPES FOR CONVENTIONAL ELEVATORSIPH 819E

    TRACTION DRIVE AND COMPENSATING ROPES FOR HIGH SPEED ELEVATORSIPH 819S IPH 819ECIPH 819SC

    OVERSPEED CONTROLLERS GOVERNOR ROPESIPH 825E

    IPH VALUE

    INSTITUTIONALLATIN AMERICA’S MOST LEADING EDGE INDUSTRIAL LOGISTICS SYSTEM

    4

    567

    8

    9

    10

    2

    IPH ROPE GRADE | EQUIVALENTS

    Rope grade designation

    Rope grade value [N/mm²]

    Wire tensile strength gradeOuter [N/mm²] Inner [N/mm²]

    1370

    1570

    1770

    1500

    1670

    1770

    1770

    1770

    1770

    210000

    234000

    248000

    TRACTION

    Rope grade value [psi]

    EHS

  • ELEVATORS STEEL WIRE ROPES for North AmericaThe elevator is the most used form of transportation worldwide. As buildings around the world are reaching greater heights, the needs for safety and comfort are becoming increasingly important every day.

    IPH manufacturers and certifies according to ISO 4344, assuring constructive features suitable for each operation and market. With more than 30 year of experience in producing steel wire ropes for elevators, IPH has the know-how and technology to develop products which meet the highest international standards. Such products are exported to the main markets in Latin America, Europe, U.S.A. and Asia.

    With our ability to manufacture the wires and sisal cores used in our elevator ropes, all rope combinations are possible.

    For special applications in particular operations, or for ropes not displayed in this brochure, please contact our Technical Sales Department.

    IPH QUALITYThe quality certificate issued by IPH guarantees the traceability and conformity with national and international standards that can be applied to the controls carried out throughout the entire manufacturing process, from the wire production to the final product.

    MANAGEMENT SYSTEM CERTIFICATIONS:

    American Petroleum Institute, API Monogram Spec Q1, Spec 9A.TÜV Rheinland, ISO 9001:2008.Fundaçao Vanzolini NBR, ISO 9001:2008.

    WIRE ROPES SPECIFIC CERTIFICATIONS:

    Marine use:Lloyd’s Register plant certification.

    Elevators:IRAM-INTI and IRAM 840 product certification.

    For further information regarding those certificates mentioned above, please visit our web-site.

    General purpose:ABNT NBR and ISO 2408 product certification.

    Offshore containers lifting slings:DNV 2.7-1 product certification.

    3

  • TRACTION DRIVE AND COMPENSATING ROPES FOR CONVENTIONAL ELEVATORS

    Advantages and features• Lubricated high density sisal fiber core withperfectdiameteruniformity.

    • Highresistancetobendingfatigue.• Diameteruniformityassuresasmoothrun,freefromvibrationandnoise.

    • Speciallubricantfittotractionsheaves.• Thetensilestrengthresistanceofthe“dual”wires,with innerwiresof1770N/mm2 rises theoverallresistancewhiletheouterwiresof1370N/mm2reducetoaminimumthewearonthesheaves.

    IPH 819E

    4

    Diametertolerance

    [No load]: +2/+5%[At 10% MBL]: 0/+3%

    For conventional elevators, the traction rope recommended is the 8x19 construction, with sisal fiber core manufactured in our facilities. Its excellent fatigue resistance complies with the highest international standards. This is a key factor regarding its life time and safety.

    [kN] [lb]

    33,246,851,962,874,783,687,6133159187

    7500105001170014100168001880019700299003570042000

    [kN] [lb]

    29,441,546,055,766,274,277,7118141166

    66009300

    1030012500149001670017500265003170037300

    [kg/m] [lb/ft]

    0,2180,3070,3400,4110,4900,5480,5750,8701,0401,230

    0,1460,2060,2280,2760,3290,3680,3860,5850,6990,827

    Minimum breaking load

    Construction: 8x19 Class + NFC (natural fiber core) Seale or Warrington may vary according to diameter. TS (1370/1770 N/mm² - dual tensile) or EHS (1770 N/mm² - single tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344/ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter 1370|1770N/mm²Weightfactor 1770N/mm²

    8,009,5010,0011,0012,0012,7013,0016,0017,5019,00

    5/16 3/8

    -7/16

    -1/2

    -5/8

    11/16 3/4

    [mm] [inch]

    TotalstretchConstructionalstretch Elasticstretch

    Max. 0,6% Max. 0,2%Constructional

    + Elastic

  • TRACTION DRIVE AND COMPENSATING ROPES FOR HIGH SPEED ELEVATORS

    Advantages and features•Highflexibilitysteelcorewithspecialconfiguration.•Highresistancetobendingfatigueandabrasion.•Highbreakingload.•Excellentdiameterstability,whichminimizesvibrationsandnoiseinelevatorsworkinginhighriseelevators.•Speciallubricant,fittotractiondrivesheaves.IPH 819S IPH 819S

    Fullsteelcore Steelreinforcedfibercore

    5

    Unlike the conventional traction drive ropes, high speed elevators ropes are manufactured with an independent wire rope core (IWRC) which has high flexibility due to its special construction. Also are designed in high tensile strength resistance, from grade 1770 N/mm2 to 2160 N/mm2, including a combination of them called “DUAL”.

    [kN] [lb]

    26,945,463,970,985,8102112118180215225252

    60001020014400159001930022900252002640040400484005050056700

    [kN] [lb]

    -43,260,967,581,797,2107112171205214240

    -9700

    13700152001830020400241002520038400460004810054000

    [kg/m] [lb/ft]

    0,1500,2600,3670,4070,4920,5860,6560,6881,0401,2441,3201,470

    0,1010,1750,2470,2740,3310,3940,4410,4620,6990,8360,8870,988

    Minimum breaking load

    Diameter

    DiametertoleranceCoretype Constructionalstretch Elasticstretch Totalstretch

    1570|1770N/mm²Weightfactor 1770N/mm²

    6,008,009,5010,0011,0012,0012,7013,0016,0017,5018,0019,00

    Constructional+ Elastic

    -5/16 3/8

    -7/16

    -1/2

    -5/8

    11/16 -

    3/4

    [mm] [inch]

    Construction: 8x19 Class + IWRC (independent wire rope core) Seale or Warrington may vary according to diameter.Coating: bright lubricated (galvanized on demand).Rope grade: 1570/1770 N/mm² (dual tensile) or 1770 N/mm2 (single tensile).Spec ref.: ISO 4344/ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Steel reinforcedfiber core [No load]: 0/+3%

    At 10% MBL]: -1% min.

    Max. 0,3% Max. 0,2%

    Max. 0,12% Max. 0,18%Full steel core

  • HIGH PERFORMANCE WIRE ROPESWire ropes with compacted strands are specially designed for facilities with extremeoperation conditions. Due to its compacted strands, the contact surface on sheavesincreases,minimizingvibration,wearandnoisewhileworking.

    Thisistheresultofthereducedsuperficialpressureonthesheaves;whichalsoincreasestherope’sservicelifeandreduceswearonthesheaves. Theincreaseofthemetallicareaduetothecompactedstrandsreducestheelongationpropertiesandincreasesthebreakingloadoftherope.

    IPH 819EC

    Advantages and features•Lubricatedhighdensitysisalfibercorewithperfectdiameteruniformity.•Increaseofmetallicareaduetothecompactedstrands.Increaseofbreakingloadandlowerelongation.•Higherresistancetobendingfatiguewhichincreasesitsservicelife.•Greaterabrasionresistance.Thisminimizesvibrationsandnoisewhileoperating.

    6

    Construction: 8x19 SCO + NFC (compacted strands + natural fiber core)Rope grade: EHS 1570/1770 N/mm² (dual tensile) or 1770 N/mm² (single tensile).Coating: bright lubricated (galvanized on request).Spec ref.: ISO 4344.For other rope diameters or grades not specified in the catalog, please contact IPH.

    [kN] [lb]

    95,299,7151180212

    2140022400339004050047700

    [kN] [lb]

    91,495,8145173204

    2050021500326003890045900

    [kg/m] [lb/ft]

    0,6000,6300,9501,1401,340

    0,4030,4230,6380,7660,900

    Minimum breaking load

    Diameter 1570|1770N/mm²Weightfactor 1770N/mm²

    12,7013,0016,0017,5019,00

    1/2-

    5/8 11/16 3/4

    [mm] [inch]

    Diametertolerance Constructionalstretch Elasticstretch Totalstretch

    Max. 0,6% Max. 0,2%[No load]: 2/+5%

    [At 10% MBL]: 0/+3%Constructional

    + Elastic

  • HIGH PERFORMANCE WIRE ROPES

    Construction: 8x19 SCO (compacted strands + IWRC). EHS 1570/1770 N/mm² (dual tensile) and 1770 N/mm2 (single tensile).Coating: bright lubricated (galvanized on demand). Spec ref.: ISO 4344.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Advantages and features•Highflexibilitysteelcorewithspecialconfiguration.•Increaseofmetallicareaduetothecompactedstrands.Increaseofbreakingloadandlowerelongation.•Higherbendingfatigueresistanceimprovingservicelife.•Greaterresistancetoabrasion.Thisminimizesvibrationsandnoisewhileoperating.IPH 819SC

    7

    [No load]: 0/+3%[At 10% MBL]: -1% min.

    [kN] [lb]

    117123186223262

    2630027600419005010059000

    [kN] [lb]

    113118179214252

    2540026500402004810056700

    [kg/m] [lb/ft]

    0,7200,7501,1401,3601,600

    0,4840,5040,7660,9141,075

    Minimum breaking load

    Diameter 1570|1770N/mm²Weightfactor 1770N/mm²

    12,7013,0016,0017,5019,00

    1/2-

    5/8 11/16 3/4

    [mm] [inch]

    Max. 0,12% Max. 0,18%Constructional

    + Elastic

    Diametertolerance Constructionalstretch Elasticstretch Totalstretch

  • OVERSPEED CONTROLLERS GOVERNOR ROPES

    IPH 825E

    Advantages and features•Higherflexibilityduetoitsconstructionwithgreateramountofwires.•Lubricatedhighdensitysisalfibercorewithperfectdiameteruniformity.•Highresistancetobendingfatigueduetoitsflexibledesign.•Uniformityindiameter,whichassuresasmoothtravel,freefromvibrationsandnoises.

    8

    Max. 0,6% Max. 0,2%[No load]: +2/+5%

    [At 10% MBL]: 0/+3%[No load]: +2/+5%

    [At 10% MBL]: 0/+3%Constructional

    + Elastic

    [kN] [lb]

    18,725,446,883,687,6133141166

    42005700

    105001880019700299003170037300

    [kN] [lb]

    15,821,541,574,277,7118141166

    360048009300

    1670017500265003170037300

    [kg/m] [lb/ft]

    0,1230,1670,3070,5480,5750,8701,0401,230

    0,0830,1120,2060,3680,3860,5850,6990,827

    Minimum breaking load

    Diameter 1370|1770N/mm²Weightfactor 1770N/mm²

    6,007,009,5012,7013,0016,0017,5019,00

    --

    3/8 1/2

    -5/8

    11/16 3/4

    [mm] [inch]

    Diametertolerance Constructionalstretch Elasticstretch Totalstretch

    Construction: 8x25 Filler + NFC (natural fiber core) TS (1370/1770 N/mm² - dual tensile) EHS (1770 N/mm² - single tensile)Coating: bright lubricated (galvanized on demand). Spec ref.: ISO 4344 and ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

  • IPH VALUE

    1.Detailedandstrictprocesscontrolthatincludes:

    2.Traceabilityandcertification.3.Customizedengineeringdesign.4.Skillstaff.5.Customerorientation.

    •Metallographicproperties(grainsize,metallographicstructure,inclusions,segregation).•Mechanicalproperties(tensilestrength,hardness,ductility,bendingfatigue,stretch,torsion).•Chemicalproperties(chemicalcomposition,coatingcontrol,lubricantcontent).•Dimensionalproperties(diameter,ovalization,density,length,mass,helixpreforming).On:•Rawmaterial•Patentedwire•Drawnwire•Strand•Sisalcore•Rope

    DIMENSIONALDimensionalcontrolsarecarriedoutonthefinishedproductswhichassurediameterregularity.

    FATIGUE TESTSFatiguetestssimulaterealworkingconditions,whichallowmonitoringthequalityofourropesatalltimes.

    TENSILE STRENGTH / ELONGATION TESTSIntensilestrengthtestbenches,breakingload,diameterreductionunderloadandelongationismonitored.

    Tension Setpoint (t):Hold Time (s):

    Initial Lenght (mm): Ramp Time (s):

    Load Rate (t/min):

    Max Tension (t):Max Elongation (mm):

    Max Elongation (%): Max Torque (Nm):Min Torque (Nm):

    10120006010

    7804--------

    0.0

    0.00

    17.3

    0.81

    34.5

    1.61

    51.8

    2.42

    69.1

    3.23

    86.3

    4.030

    4

    8

    2

    6

    10

    Tens

    ion

    (t)

    Elongation (%)

    Elongation (mm)CERTIFICATING OF TESTING

    9

  • Foundedin1949inBuenosAires,Argentina,IPHhasbecameoneofthemajorplayersinthemanufacturingofwireropesinLatinAmerica,placingitselfinapositionofleadershipthroughthespecializationinachievingsolutionsforthehighestdemandsinthemarket.

    Since itsbeginnings, IPHdevelopedabusinessmodelbased in innovationandhightechinvestment.Itshighqualityandcustomerservicestandardsallowedthecompanytoplaceitselfamongthemostcompetitivemarketsinthefivecontinents.

    LocatedinthecityofSanMiguel,BuenosAires,its45.000coveredsquaremeterswiththecapacitytoproduceupto1500Tonspermonth,combinescuttingedgetechnology,highlycapablemanpowerandaQualitySystemcertifiedbytheleadinginternationalstandards.

    Theplanningoftheverticallyintegratedproductiveprocessinvolveseverycomponentofthesteelwirerope,fromthemanufacturingofitsownwiresandsteelorfibercores,untilthewoodenorsteelreels,andpackaging,accordingtocustomersspecifications.Thisintegrationmodelisthekeytotheoptimizationofthedesigns,productiveversatilityandsustainabilityandqualityassuranceofitsfinalproducts.

    Initstwostate-of-the-artsalesandservicecenters,locatedinBuenosAiresandSanPablo,IPHkeepsthewideststockoffinishedproducts;alongwithfacilitiestomanufactureslingsforvariouspurposes,cuttolength,finalconditioningofproducts,certificationsandlabtesting;offeringthemostcomprehensiveresponseinsolutionsforliftingandhosting.

    Thefactory,combinedwiththetwosalesandservicecenters,givestoIPHahighlyefficientoperation,shapingthemostmodernindustrialandlogisticcomplexinLatinAmerica.

    LatinAmerica’smostleadingedgeindustriallogisticssystem

    10

  • Service and Sales CenterItapevi, Brazil

    San Miguel PlantBuenos Aires, Argentina

    Service and Sales CenterBella Vista, Argentina

    11

  • HEADQUARTERS Av. Arturo Illia 4001B1663HRI – San MiguelBuenos Aires – ArgentinaT. (54.11) 4469-8100F. (54.11) [email protected]@iphglobal.com

    BRASILIAN BRANCHRua Nova São Paulo 110Refugio Dos Pinheiros CEP 06696-100 – Itapevi – SP – BrasilTel/Fax: (55.11) [email protected]@iphglobal.com

    www.iphglobal.com

    IPH.EVOLUTIONASANATTITUDE

    The information displayed in this brochure is updated at the moment of being released. IPH and the manufacturers depicted have the right to modify and adapt its content and specifications as they please without this having any liability. The entire content of this publication is exclusive property of IPH.

    © Copyright IPH SAICF, 2015.