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Aura Inc. “Process Control – Building the Core”
Aura Valves
ww.aurainc.com
AURA VALVES
CONTENTS SECTION I INTRODUCTION ABOUT US SECTION II OVERVIEW AND SPECIFIATIONS NEEDLE VALVES OVERVIEW HARD SEAT MINIATURE NEEDLE VALVES SOFT SEAT MINIATURE NEEDLE VALVES HARD SEAT NEEDLE VALVES SOFT SEAT NEEDLE VALVES PACKAGER STYLE NEEDLE VALVES BLOCK & BLEED TERMINAL VALVES BALL VALVES OVERVIEW SINGLE PIECE REDUCED PORT BALL VALVES TWO PIECE FULL PORT BALL VALVES THREE PIECE FULL PORT BALL VALVES MINIATURE INSTRUMENT BALL VALVES SECTION III QUALITY TOTAL QUALITY PROGRAM TYPICAL QUALITY PLAN SECTION 1V CERTIFICATIONS ISO CERTIFICATE ABSA CERTIFICATE TSSA CERTIFICATES
AI:SPEC:NV:CON:REV 1 01/04/06
SECTION I INTRODUCTION
ABOUT US
AI:SPEC:NV: ABU:REV 1 01/04/06
AURA ABOUT US Aura designs , manufactures and provides Fluid Connectors, Needle Valves, Instrument
Manifolds, RTD/Thermocouple sensors and it’s associated accessories. Aura was
founded in 1995 in India with a 100% owned subsidiary in the United States. Our
customers range in size and scope across the globe : from upstream to down stream oil
and gas refinery, Petrochemical complexes, Major Power and Utility companies, Biotech
and Food Processing, Fertilizer and Chemicals, HVAC, Temperature and Pressure
sensor OEM’s. Our 100% owned state of the art manufacturing facilities in New
Delhi – India spans 8000 square feet and uses CNC machines, Lathe, Traub and other
special purpose machines to produce high precision products and “custom built “ parts
and has been ISO 9001:2000 compliant since 2001 as certified by TUV Germany.
At Aura our mission is clear and unequivocal: to help our clients gain and sustain
competitive advantage. We accomplish this goal through a continuous process of
innovation and maintaining complete control of the entire supply chain: in house
manufacturing and our owned warehousing and distribution in the United States and
India. Complementing this we have our extensive network of distributors in Europe,
Africa and Asia which allows us to service clients on the ground.
Our products meet almost all global standards and conform to BS 4368 Part IV, Alberta
Boiler Safety Association (ABSA), Technical Safety and Standards Authority (TSSA )-
Canada to name a few.
We service more than 145 clients in the United States and Canada since 1997 and a
proud list of clients in India, Europe and Middle East. Major approvals include: EIL,
NTPC, BHEL, PDIL, Emerson, Yokogawa, ABB, Honeywell, Western Gauge, Gulf
Petroleum, Aramco - Al Khaliji Joint Venture, Bangladesh Gas, Siirtec Nigi, Pyromation,
to name a few.
AI: SPEC: NV: ABU: REV 1 01/04/06
AURA ABOUT US
Our Good Manufacturing Practices cover quality systems for design, manufacturing,
packaging, labeling, storage, installation and shipping. At Aura we follow a 100% QA
procedure in that no parts are shipped without inspection and that all raw material are
3rd party spectrographic tested for specification. With Material tracing, internal stage
wise documentation, web based order tracking systems, we have automated our supply
chain and the effort persists.
Our management team has built three successful enterprises. We have hundreds of
years of corporate experience at ABB, Yokogawa Electric Corporation, Emerson,
Jacobs, Foster Wheeler, Rockwell Automation. Internally, we respect our talented
personnel and their creative spirits and love them like our own family. We’ve learnt that
greatest successes are achieved when vision and execution work hand in hand and
that personal touch must always take priority over procedures when it comes to
customer service. These virtues allows us to compete and stand tall against much
larger global rivals and attain yet another year of stellar performance. Our dual
development approach : leveraging facilities across multiple locations and time zones
helps us achieve a 24x7 solution.
AI: SPEC: NV: ABU: REV 1 01/04/06
SECTION II
OVERVIEW AND SPECIFICATIONS
NEEDLE VALVES
OVERVIEW HARD SEAT NEEDLE VALVES
SOFT SEAT MINIATURE NEEDLE VALVES HARD SEAT NEEDLE VALVES SOFT SEAT NEEDLE VALVES
PACKAGER STYLE NEEDLE VALVES BLOCK & BLEED TERMINAL VALVES
BALL VALVES
OVERVIEW SINGLE PIECE REDUCED PORT BALL VALVES
TWO PIECE FULL PORT BALL VALVES THREE PIECE FULL PORT BALL VALVES MINIATURE INSTRUMENT BALL VALVES
AI:SPEC:NV:OVS:REV 1 01/04/06
AURA NEEDLE VALVE OVERVIEW Aura’s Comprehensive Range of Needle valves is generally engineered for Instrumentation use, but are also suitable for and are widely used in process plants. Built up of precision machined components, assembled to strict quality standards and100% tested for leaks, Aura valves have achieved a proven record worldwide for quality, reliability and price performance. The valves are available in plated Carbon Steel and 316 SS as a standard. Other materials are available on request. Our standard range of valves incorporate the unique packing below thread design for trouble free services
• MINIATURE NEEDLES VALVES 1/8” and ¼” sizes available both in CS and 316 SS body materials as well as Soft and Hard Seats.
• Standard Needle valves
1/8” to 1” size available both in CS and 316 SS body materials as well as Soft and Hard Seats. Both Straight and angled pattern are available
• `Packager’ Needle Valves are low cost compact design Hard Seat Needle Valves available in both CS and 316 SS body materials.
• Block & bleed terminal valves available in CS and 316 SS body materials.
• Special purpose valves engineered and built to client specifications.
AI: SPEC: NV:OVW: REV 1 01/04/06
AURA HARD SEAT MINIATURE NEEDLE VALVE
SIZES : 1/8” & ¼”
BODY : Barstock, CS-ASTM A 108 Plated, ASTM A 479 316 SS Straight Pattern
END CONNECTIONS : Screwed / Compression ends. STEM : Close tolerance surface finish, cold rolled
threads, ASME SA-479 Type 316 SS
NEEDLE TIP : Hardened & Ground. GLAND BODY : SSL provided, CS, ASTM A 108 Plated or
ASME SA-479 Type 316 SS
GLAND PACKING : PTFE. SEAT : Delrin®
HANDLE : Aluminum Anodized Thumb Wheel
WASHER : ASME 479 Type 316 SS
PRESSURE/TEMPERATURE : TEMPERATURE PRESSURE Room Temp. 6,000 psi 500 oF 4,000 psi
TEST PRESSURES : Body : Hydrostatic at 6,000 psi Seat & Gland : 1,000 psi, With Nitrogen
OPTIONS : ‘T’ Bar Handle
DESIGN STANDARD : A) Pressure Piping/Vessel codes ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-MNV-001, AI-WGI-MNV-001 AI: SPEC: NV:MHS:REV 1 01/04/05
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AURA SOFT SEAT MINIATURE NEEDLE VALVE
SIZES : 1/ 8” & ¼”
BODY : Barstock single piece, CS, ASTM A 108 plated, ASTM A 479 316 SS Straight Pattern.
END CONNECTIONS : Screwed / Compression ends.
STEM : Close tolerance surface finish, cold rolled threads, ASME SA-479 Type 316 SS
NEEDLE TIP : Hardened & Ground.
GLAND BODY : SS locking pin provided. CS, ASTM A108 plated or ASME SA-479 Type 316 SS
GLAND PACKING : SS Locking Pin provided, CS, ASTM A108 plated or ASME SA-479 Type SS
GLAND PACKING : PTFE
HANDLE : Aluminum Anodized Thumb wheel
WASHER : ASME-SA-479 Type 316 SS
PRESSURE / TEMPERATURE : TEMPERATURE PRESSURE 200 oF 6,000 psi 500 oF 4,000 psi
TEST PRESSURES : Body: Hydrostatic at 6,000 psi Seat & Gland –1,000 psi with nitrogen
OPTIONS : � ‘T’ Bar handle DESIGN STANDARD : A) Pressure Piping/Vessel codes
ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-MSSNV-001, AI-WGI-MSSNV-001 AI:SPEC:NV :MSS:REV 1 01/04/06
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AURA HARD SEAT NEEDLE VALVE
SIZES : 1/8” to 1”
BODY : Forged single piece CS, ASTM A 105 plated or ASTM A182 F 316SS Angled Angled / Straight pattern
END CONNECTIONS : Screwed NPT STEM : Close tolerance surface finish, cold rolled threads,
ASME SA-479 Type 316 SS
NEEDLE TIP : Hardened & Ground. Self Centering , non rotating
GLAND PACKING : Adjustable, below stem thread design (PBT), prevent process fluid contact with stem threads. PTFE for Temp. below 400oF/Graphite for Temp above 400oF.
SEAT : Integral Metal To Metal
HANDLE : ‘T’ bar handle. CS, ASTM A108 plated or ASME-SA-479 Type 316 SS
WASHER : ASME-SA-479 Type 316 SS
PRESSURE/TEMPERATURE : TEMPERATURE PRESSURE 200 oF 10,000 psi 500 oF 4,000 psi
TEST PRESSURES : Body : Hydrostatic at 10,000 Seat & Gland : 1,000 psi with Nitrogen
OPTIONS : � Material of construction confirming to NACE MR-01-75
� Other Materials available on request � Socket weld Ends � Compression Ends up to ½” size � Screwed Ends with BSP/ BSPT/ ISO/ Special
Threads DESIGN STANDARD : A) Pressure Piping/Vessel codes
ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-HSNV-001, AI-WGI-HSNV-001 AI:SPEC:NV :HNV-REV 1 01/04/06
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AURA SOFT SEAT NEEDLE VALVE
SIZES : 1/8” to 1”
BODY : Forged single piece, CS, ASTMA A 105 Plated, ASTM A182 F - 316 SS. Angled or Straight Pattern
END CONNECTIONS : Screwed NPT STEM : Close tolerance surface finish, cold rolled threads, ASME
SA-479 Type 316 SS NEEDLE TIP : Hardened & Ground, Self centering non -rotating.
GLAND PACKING : Adjustable, below stem thread design (PBT), prevent process fluid contact with stem threads. PTFE for Temp below 400oF/Graphite for Temp above 400oF.
SEAT : Delrin ® Soft Seat
HANDLE : ‘T’ bar handle. CS, ASTM A108 plated or ASME-SA-479 Type 316 SS
WASHER : ASME-SA-479 Type 316 SS
PRESSURE/TEMPERATURE : TEMPERATURE PRESSURE 200 oF 6,000 psi 500 oF 4,000 psi
TEST PRESSURES : Body : Hydrostatic at 6,000 psi Seat & Gland : 1,000 psi with Nitrogen
OPTIONS : � Material of construction confirming to NACE MR-01-75
� Other materials available on request � Compression Ends up to ½” Size � Screwed ends With BSP/ BSPT/ ISO/ Special Threads.
DESIGN STANDARD : A) Pressure Piping/Vessel codes ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-SSNV-001 AI-WGI-SSNV-001
AI: SPEC: NV : SNV: REV 1 01/04/06
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AURA PACKAGER SERIES HARD SEAT NEEDLE VALVES
SIZES : 1/4”, 1/2” and 3/4 x 1/2”
BODY : Forged single piece CS, ASTM A-105 plated or ASTM A182 F 316 SS Brass Straight Pattern
END CONNECTIONS : Screwed STEM : Close tolerance surface finish, cold rolled threads,
ASME SA-479 Type 316 SS
NEEDLE TIP : Hardened & Ground.
UPPER/LOWER GLAND BODY : SS locking pin provided. CS, ASTM A108 plated or ASME SA-479 Type 316 SS
GLAND PACKING : PTFE
HANDLE : ‘T’ bar handle. CS, ASTM A108 plated or ASME-SA-479 Type 316 SS
WASHER : ASME-SA-479 Type 316 SS
PRESSURE/TEMPERATURE : TEMPERATURE PRESSURE 200 oF 6,000 psi 500 oF 4,000 psi
TEST PRESSURES : Body: Hydrostatic at 6,000 psi Seat – 1,000 psi with Nitrogen
DESIGN STANDARD : A) Pressure Piping/Vessel codes ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-PNV-001, AI-WGI-PNV-001 AI:SPEC:NV:PNV:REV 1 01/04/06
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AI: SPEC: NV :BBT: REV 1 01/04/06
AURA BLOCK & BLEED TERMINAL VALVES
SIZES : ½”& ¾”x ½” BODY : Forged Single piece, CS, ASTM A 105 Plated,
ASTM A 182 F 316 SS Straight Pattern
END CONNECTIONS : Screwed STEM : Close tolerance surface finish, cold rolled threads
ASME-SA-479 Type 316 SS NEEDLE TIP : Hardened & Ground, Self Centering, non –
rotating GLAND PACKAGING : Adjustable below stem thread design (PBT),
prevents process fluid contact with stem threads, PTFE for temp, below 400 F/ Graphite for temp, above 400 F.
HANDLE : ‘T’ bar handle CS, ASTM A 108 Plated or ASME-
SA-479 Type 316 SS WASHER : ASME-SA-479 Type 316 SS PRESSURE / TEMPERATURE RATING
: TEMPERATURE PRESSURE
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ANSI B31.1.0 – Power Piping ANSI B11.20 – Fuel Gas Piping ANSI B31.3 – Chemical Plant petroleum refinery piping ASME Section VII-DIV1-Boiler & Pressure vessel code
B) Threads & Dimensional Codes ANSI B2.1 – Pipe Threads ANSI B1.1 – Straight Threads ASME – B16.10 F To F Dimension of Valve.
REFERENCE DRAWING : AI-BBTV-01, AI-WGI-BBTV-01
AI-HSNV-BPT-001, AI-WGI-ASNV-BPT-001 AI-HSNV-LL-01, AI-WGI-HSNV-LL-01
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AURA BALL VALVE OVERVIEW Aura ball valves have a proven track record in various industries worldwide. Manufactured in our state of the art ISO 9001: 2000 certified manufacturing unit under stringent QA standards, these valves have proved to be a high quality reasonably priced product. Standard valves are in either 316L or Brass bodies and 316 SS Ball and trim.. Aura offers a wide range of optional materials including Hastalloy, Monel, Duplex 2205 etc. Current range of valves cover sizes of 1/4” to 1” with threaded, butt weld, socket weld and compression tube end connections. SINGLE PIECE REDUCED PORT BALL VALVES Machined from bar stock, the body is a single piece. Standard sizes are 1/4”, 3/8” and 1/2” . End connections are threaded NPT (F). Available in 316L and Brass bodies. Pressure rated for 800 Psi TWO PIECE FULL PORT BALL VALVES Body consists of two sections screwed together. Standard sizes are 1/4”, 3/8”, 1/2”, 3/4” and 1". End connections are threaded NPT (F). Pressure rating is 2,000 Psi. Available with 316L and Brass bodies THREE PIECE FULL PORT BALL VALVES. The unit consists of a central body block with end flanges bolted to the main body. The end connections could be either threaded NPT (F), Socket Weld or Butt Weld. Available in 1/2” 3/4” and 1” sizes . Standard body material is 316L. Pressure rating is 2,000 Psi. MINIATURE INSTRUMENT BALL VALVES Compact design with a molded nylon handle. Body material 316 SS. End connections are double ferrule compression tube ends. Standard sizes are 1/4”, 3/8” and 1/2” OD AI: SPEC: BV:OVW:REV 0 07/10/05
AURA SINGLE PIECE REDUCED PORT BALL VALVES DESCRIPTION : Medium pressure rating single piece body, reduced
port ball valve.
CONNECTIONS : Threaded NPT conforming to ASME B1.20.1
BODY : Machined from 316L Bar Stock
BALL : Machined to close tolerances from 316 L material
RETAINER : 316 SS
BALL SEAT : PTFE
BODY SEAL : PTFE
STEM : 316 SS
HANDLE : 304 SS With PVC sleeve
PRESSURE RATING : 800 PSI
TEMPERATURE LIMIT : 2500 F SIZES : 1/4”, 3/8”, 1/2”
TEST PRESSURES : Body : 1,500 Psi Seat and gland : 800psi
OPTIONS : Material of construction conforming to NACE MR-01-75
Brass body BSP Threads AURA DRAWING REF. : ABV-1P-STD-001 AI: SPEC: BV:SP:REV 0 07/10/05
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AURA TWO PIECE FULL PORT BALL VALVES
DESCRIPTION : High pressure rating two piece body full port ball valve
CONNECTIONS : Threaded NPT conforming to ASME B1.20.1
BODY : Machined from 316L Bar Stock
BALL : Machined to close tolerances from 316 L material
RETAINER : 316 SS
BALL SEAT : PTFE
BODY SEAL : PTFE
STEM : 316 SS
HANDLE : 304 SS With PVC sleeve
PRESSURE RATING : 2,000 Psi
TEMPERATURE LIMIT : 2500 F SIZES : 1/4” , 3/8”, 1/2”, 3/4", 1"
TEST PRESSURES : Body : 2,500psi Seat and gland : 2,000psi
OPTIONS : Material of construction conforming to NACE MR-01-75
Brass Body BSP Threads AURA DRAWING REF. : ABV-2P-STD-001 AI: SPEC: BV:TwP:REV 0 07/10/05
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DESCRIPTION : High pressure rating three piece body full port ball valve
CONNECTIONS : Threaded NPT conforming to ASME B1.20.1
BODY & END FLANGES : Machined from 316L Bar Stock
BALL : Machined to close tolerances from 316 SS material
RETAINER : 316 SS
BALL SEAT : PTFE
BODY SEAL : PTFE
STEM : 316 SS
HANDLE : 304 SS With PVC sleeve
PRESSURE RATING : 2,000 Psi
TEMPERATURE LIMIT : 2500 F SIZES : 1/2”, 3/4”, 1”
TEST PRESSURES : Body : 2,500psi Seat and gland : 2,000psi
OPTIONS : Material of construction conforming to NACE MR-01-75
Brass Body BSP Threads Socket weld and Butt weld ends AURA DRAWING REF. : ABV-3P-STD-001 AI: SPEC: BV:ThP:REV 0 07/10/05
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AURA MINIATURE INSTRUMENT BALL VALVE DESCRIPTION
: High pressure rated miniature tube end ball valves in straight and angle patterns.
CONNECTIONS : Double ferrule compression tube ends.
BODY : 316 SS
BALL : Machined to close tolerances from 316 material
RETAINER : 316 SS
BALL SEAT : PTFE
BODY SEAL : PTFE
STEM : 316 SS
HANDLE : Nylon
PRESSURE RATING : 2000 Psi
TEMPERATURE LIMIT : 2500 F SIZES : 1/4”, 3/8”, 1/2”
TEST PRESSURES : Body : 3,000 Psi Seat and gland : 2,000psi
OPTIONS : Material of construction conforming to NACE MR-01-75
Brass body AURA DRAWING REF. : ABV-1PI-STD-001 AI: SPEC: BV:In:REV 0 07/10/05
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AI:SPEC:NV:QA:REV 1 01/04/06
SECTION III QUALITY
TOTAL QUALITY PROGRAM TYPICAL QUALITY PLAN
AURA TOTAL QUALITY PROGRAM
The Total Quality Management System employed by Aura Inc. covers all aspects of Engineering, Documentation, Production Planning, Incoming Inspection, Stage Inspection, Final Product Inspection, Packing & Dispatch. The system ensures appropriate action in our Customer Service, Engineering and Manufacturing divisions, to produce and maintain adequate documentation and inspection systems capable of producing evidence that material or services conform to the specified requirements, through all stages of the company’s operations. Total Quality Management at Aura Inc. is an on-going process that is constantly upgraded and monitored to keep pace with the company’s growth rate and diversification plans. The Quality Program includes, but is not limited to, the following areas: § Standard Operating Procedures and standard formats to ensure high degree of
accuracy in interpreting and responding to client requirements for technical information and quotations.
§ Order entry and production planning systems ensure that client orders are entered
and processed with a clear understanding of client requirements so that the final product conforms to the Purchase Order requirements by way of product specifications and delivery.
§ Documentation control and conformance to international standards & practices
ensures a high degree of accuracy and quality of Engineering. § Supervision of quality procedures at sub vendor’s works to ensure that incoming
materials are processed and manufactured to Aura’s purchase specifications, thus ensuring that final production plans are on schedule.
§ Quality plans for individual products covering all aspects of incoming, stage & final
inspection including parameters to be checked, reference documents, methods of checking, instruments used, frequency of checking, format of recording and person responsible.
§ Standard & procedures for packing and standard dispatch documentation ensure
that products are adequately packed for the mode of shipment and documentation is accurate and meet requirements of client purchase orders, airlines/ shipping line & customs at the ports of dispatch and entry.
AI: SPEC:NV:TQM:REV 1 01/04/06
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SECTION IV
CERTIFICATIONS
ISO CERTIFICATE
ABSA CERTIFICATE
TSSA CERTIFICATES
AI:SPEC:NV:CER:REV 1 01/04/06
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~.,::-~'i!~'~.:"::';'has established and appliesaqucHitysystem for- i., ,<-< '
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are'fulfilled, The certificate is valid until 30 October2007
Ce'ttificateRegistrationNo. 0410020011698-E3
The companyhas been certifiedsince 2001
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IND,R
NORTH AMERICA
US Corporate Head Quarters Aura Inc.
3000 Bridge Parkway, Suite 101 Redwood Shores, CA 94065, USA
Voice: (650) 575 9672 Email : [email protected]
Sales & Distribution – North America
Aura Inc. 1146, Oakengate Road
San Dimas, CA 91773-3856, USA Voice: (909) 592 1102 Fax: (909) 394 1915
Toll Free: 1-877-AURAINC Email: [email protected]
ASIA
Corporate Head Quarters
Aura Inc. W-167 (A), Greater Kailash -II New Delhi - 110 048, INDIA
Voice: +91-11-41639515 / 16 Fax: +91-11-29210761
Email: [email protected]
Engineering, Manufacturing & International Sales Aura Inc.
D-11/3, Okhla Industrial Area, Phase-II, New Delhi – 110020 Voice: +91-11-55606848 / 49
Email: [email protected]
EUROPE
Aura Inc. Via Vertoiba 4
20137 Milano, Italy Telefax: +39 02 550 14360 Mobile : +39 335 664 7752
Email: [email protected]
www.aurainc.com
