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[email protected] www.anjaliventuresltd.com Tel.:- 091-261-2554153/54
“BRINGING YOU AND TECHNOLOGY TOGETHER”
AUTOCLAVED AERATED CONCRETE (AAC)
BLOCKS PLANT
(Capacity: 1,00,000 CBM)
REG. OFFICE:-
520-527, Poddar Arcade, Khand Bazaar,
Varachha Road, Surat - 395006 (Gujarat) India.
Ph. +91-261-2554153/54, Fax: - +91 261 2554155,
E-mail:- [email protected] Web: - www.anjaliventuresltd.com
[email protected] www.anjaliventuresltd.com Tel.:- 091-261-2554153/54
INTRODUCTION: AAC (Autoclaved Aerated Concrete) was invented in the mid-1920s by the Swedish architect
and inventor Johan Axel Eriksson. AAC is one of the major achievements of the 20th century in
the field of construction. It is a lightweight, precast building material that simultaneously
provides structure, insulation, and fire and mold resistance. AAC Blocks is a unique and
excellent type of building materials due to its superb heat, fire and sound resistance. AAC block
is lightweight and offers ultimate workability, flexibility and durability.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The
block hardness is being achieved by cement strength, and instant curing mechanism by
autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the
aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties,
completely different compared to other lightweight concrete materials. The finished product is
a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths.
The specific gravity stays around 0.6 to 0.65. This is one single most USP of the AAC blocks,
because by using these blocks in structural buildings, the builder saves around 30 to 35 % of
structural steel, and concrete, as these blocks reduce the dead load on the building
significantly.
AAC is a long proven material. AAC block is used in a wide range of commercial, industrial and
residential application and has been in use in EUROPE over 90 years, the Middle East for the
past 40 years and in America and Australia for 25 years. It's an estimate that AAC now account
for over 40% of all construction in UK and more than 60% of construction in Germany. In India
production of AAC block started in 1972.
This unit is proposed to manufacture AAC Blocks by consuming the Fly-Ash as one of the prime
raw material. Fly-Ash, a major raw material with 70% proportion in AAC Blocks, an
indispensable by-product of Thermal Power Plants, is an environmental threat across the globe.
Power plants are facing an ever increasing challenge of disposal of this polluting agent.
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ASSUMPTIONS: Fly ash is to be provided free of cost by power plants. Only transportation is to be arranged by
project. Average distance of 100 KM (price depend on state).
Carbon Credit estimates is for reference purpose. The Project owner must handle his part of
CDM project to get Carbon credits, through independent consultants. Carbon credit can be
transacted on registration. The PCN preparation & presentation, the PDD preparation &
presentation, host country approval and the UNFCCC Registration might take somewhat 6
months to 2 year. So it may be wise to start early.
Sale price at site is estimated at conservative Rs 3200/- per cubic meter. AAC Blocks of all sizes
will be manufactured according to the market requirement, though mainly stipulated sizes as
per the BIS standards. Production is estimated at 90% capacity.
ADVANTAGES: The advantages are as follows:
1. Consumes Fly ash, which is a big problem for thermal power plants to dispose. It is
environment friendly, because of no need of burning.
2. Higher strength, best thermal insulation & excellent sound absorption, vibration resistance
compared to red bricks. The AAC product’s lightweight and easy workability means that is
very quick to install on site and transportation with lesser breakage.
3. AAC blocks made walls can be left exposed (without Plaster) and gains strength over time. It
saves structural cost by 35% and recycling of breakage, rejects also.
4. AAC products are not affected by harsh climatic conditions and will not degrade under
normal atmospheric conditions.
5. AAC Block does not have any toxic substances nor does it emit odors. Its production,
management and disposal do not represent any health risks or damage to the environment.
Its production process develops non-toxic gases.
6. AAC blocks are bigger in size then conventional bricks, resulting in lesser number of joints.
Less joints result in lesser quantity of mortar required, resulting in saving of mortar.
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MARKET: Fly ash is available continuously and of satisfactory quality. Users are of the opinion that
strength, durability, finish, availability, price are the important qualities in blocks.
Very high willingness is observed among traditional manufacturers regarding use of fly ash in
their products. Technical assistance & increased product awareness among the public are
considered important for promoting the shift in the manufacturing practices.
High preference for fly ash products is observed among those customers contacting
manufacturers. Increased media coverage & favorable policies are considered key for increasing
utilization of fly ash bricks & blocks.
The current prices of fly ash blocks are in the same range of cement blocks & traditional bricks.
But comparatively fly ash blocks are having more strength, fire resistance, earthquake
resistance, light weight, lesser breakage and saves structural cost by 40%.
Since 60% of country’s electricity comes from coal based power station, the country has a huge
stock of fly ash amounting to 60 million tons annually. Despite the entire efforts present
scenario is not too encouraging as only 5% of country’s total ash has been consumed in
different sectors.
With the rise in population and increase in constructional activities considering the
improvement in the standard of living the demand for building bricks is increasing day by day.
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RAW MATERIALS, SOURCES AND AVAILABILITY: Fly-Ash:
A lot has been said about this raw material in this Project Profile itself. But this Raw material is
freely available in Thermal Power plants. There are no taxes on this item whatsoever.
Transportation charges are only to be attended by the entrepreneur.
Lime:
Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we
can aim to buy the active lime directly. In phase -2 we can think of having backward integration
and making a lime powering unit at site to have a more competitive advantage, we can also
think of a lime burning kiln inside the factory premises.
The project financials however have not considered the costs of powering unit, and the lime
kiln in this project.
Different qualities of lime are available, and depending on the raw materials, the mix design can
be chosen to get the optimal quality of production.
OPC:
This Project aims to utilize OPC cement as main binder material. It will give faster strength to
the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness
for the same. Using OPC will be a standardized practice. The other prime advantage of using
OPC (compared to other binders) is it’s easy availability locally through nationwide Retail
Network of Cement Companies.
Gypsum:
Gypsum is easily available industrial product. This is available as an industrial byproduct of
Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks.
Aluminum Powder:
Finely ground Aluminum powder is used in very limited quantity (less than 0.5%), so that it
reacts with active lime, and silica in base material to make the aeration, and swell the product,
making it very light weight product.
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PROJECT AT A GLANCE: Product Details : AAC light weight Blocks Type : Fly Ash Based or sand based Technology Area : Infrastructure & Green-Tech Capacity Utilization : 80%
CONSUMPTION OF RAW MATERIALS AND ENERGY NEEDED
FOR PRODUCTION OF BUILDING MATERIALS:
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BRIEF PRODUCTION PROCESS: 1. COAL FLY ASH:
The coal fly ash will be sent to the slurry preparing pond by wheel loader to be
prepared required concentration coal fly ash slurry by add rated water, which will be
pumped into slurry tank to be stored and ready to be used.
2. QUICK LIME:
The powder will be sent into the lime powder silo for storage and ready to be used by
bucket elevator, after coming into the factory.
3. GYPSUM:
The gypsum in the storage shed will be added into slurry pond according to the required
proportion, while preparing slurry.
4. CEMENT:
The cement will be transported into factory by tank truck and directly is pumped into
cement silo to be used.
5. ALUMINUM POWDER PAST:
The purchased aluminum powder past in the bucket or bag will be stored in its
storehouse, When being used, it will be lifted to second floor of the batching building, then
measured and added into aluminum mixer to prepare 5% suspending liquid to be used.
6. SCRAPE AND WASTE SLURRY:
The cleaning waste water under the casting machine will be pumped to ball mill to be
used as grinding water. The scrape from the cutting machine will be prepared to slurry and
pumped into waste slurry tank to be used.
7. BATCHING, MIXING, CASTING:
Coal fly ash will be sent to electronic scale in the batching building by pump at the
bottom slurry tank to be measured. When the slurry concentration arrives at batching
requirement, the control system will turn off the pump to stop pump slurry. The measured
the slurry will be directly discharged into casting mixer.
Lime and cement will be sent to electronic scale in the batching building by single
screw conveyer at the bottom of their silos. When measuring arrives at the required
quantity, they will be sent to casting mixer by screw conveyer.
Aluminum powder will be measured by manual, and added into aluminum mixer to be
prepared suspending liquid one by one for each mould. The finished suspending liquid can
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be directly added into the casting mixer. The slurry temperature should be arrived at
required process temperature before casting. And mould will be moved to the bottom of the
casting mixer by ferry car.
8. CUTTING AND GROUPING:
After pre-curing, the green block arrive at the required strength, the crane will take it
to the cutting machine section. After removing the mould, the green block will be cut
according to the required size. The green block after cutting will be moved to the curing
trolley with the bottom plate by crane in front of autoclave for grouping. The seven trolley
for each autoclave with 14 pieces of green block.
9. AUTOCLAVED AND FINISHED PRODUCT:
The green block after grouping, will be moved into the autoclave by windlass for
curing. The whole curing period is approx. 12h, pressure approx.1.2Mpa, temperature
approx. 1850. After curing, the product will be pulled out of autoclave, and be sent to the
store yard.
10. THE BOTTOM PLATE RETURNING, COMBINING WITH MOULD AND
OILING:
After unloading, the side plate on the trolley will be lifted for returning rail by crane,
and be returned to the side of the cutting machine, which will be combined with the mould
and sent to mould returning line for cleaning and oiling to be reused.
PROCESS DETAILS:
1 mould includes 3.14 CBM,
1 autoclave includes 14 moulds,
1 process includes 4 autoclaves (process time = 10-12 hours)
Total power supply: 300 KW
Water requirement: 300 liters per CBM
PROCESS:
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PROCESS:
Initial Mixing = Water + Fly Ash Churning
Molding Final Mixing
Cutting Baking
Final Product
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EQUIPMENTS LIST:
No. Qty Equipment name Description Power (kw)
Remark Unit price TotalPrice
(USD)
1.Raw material preparation
A、Lime,Cement
101 1 Lime Silo Capacity:120m3 Site made 0.00 0.00
102 1 Cement silo Capacity:120m3 Site made 0.00 0.00
103 1 Gypsum silo Capacity:80m3 Site made 0.00 0.00
104 3 Hand screw 300×300 ANJALI 110.00 330.00
105 1 Lime screw conveyor
Φ280×6500 Capacity>30m3/h
4 ANJALI 2750.00 2750.00
106 1 Cement screw conveyor
Φ280×6500 Capacity>30m3/h
4 ANJALI 2750.00 2750.00
107 1 Gypsum screw conveyor
Φ280×6500 Capacity>30m3/h
4 ANJALI 2750.00 2750.00
108 9 Pneumatic knocker ANJALI 200.00 1800.00
109 3 Dust filter HYF-3;(Capacity:
1500~2000m3/h) 2 ANJALI 2500.00 7500.00
110 1 Bucket elevator TH315, H=24m 11 ANJALI 12000.00 12000.00
111 1 Three-way distributor
used together with bucket elevator to feed the powder to the silos
ANJALI 3600.00 3600.00
Subtotal 33480.00
B、Fly ash
112 1 Fly ash Silo Capacity:120m3 Site made 0.00 0.00
113 1 Fly Ash Screw Conveyor
Φ280×6500 Capacity>30m3/h
4 ANJALI 2750.00 2750.00
114 1 Agitator for slurry 20m3 11 ANJALI 4500.00 4500.00
115 1 Agitator for waste slurry
20m3 11 ANJALI 4500.00 4500.00
116 2
Agitator for slurry tank
Capacity:50m3 (Body
of tank will be made at site)
18.5 ANJALI 8000.00 16000.00
117 2 Agitator for transitional pool
6m3 5.5 ANJALI 2500.00 5000.00
118 4 Slag pump 80YS-80,pump head
H=18m 18.5 ANJALI 3000.00 12000.00
119 1 Pipe, Valves and etc.
Local supply 0.00
Subtotal 44750.00
2. Dosage mixer and casting
201 1 Slurry scale Φ1.6m Capacity: 3000
ANJALI 7500.00 7500.00
202 1 Lime & cement scale Φ1.4m Capacity: 1000
ANJALI 7400.00 7400.00
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203 1 Screw conveyor Φ280×1400 Capacity>45m3/h
3 ANJALI 2300.00 2300.00
204 1 Aluminum scale Capacity: 5kg ANJALI 127.00 127.00
205 1 Aluminum slurry mixer
V=0.052m3 0.18 ANJALI 780.00 780.00
206 1 Main mixer V=3.6m3 45 ANJALI 13500.00 13500.00
207 1 Mould transfer platform
6 ANJALI 8500.00 8500.00
208 1 electric hoist CD-2t 3 ANJALI 793.65 793.65
Subtotal 40900.65
3. Pre-curing room
301 16 Moulds Length: 4.2m; Width: 1.2m; Height: 0.6m
ANJALI 3200.00 51200.00
302 100 Side plates Length: 4.2m; Width: 0.6m;
ANJALI 750.00 75000.00
303 6 Mould winches Capacity: 2t 3 ANJALI 3500.00 21000.00
Subtotal 147200.00
4. Tilting and cutting section
401 1 Tilting crane Capacity: 10t 19 ANJALI 20000.00 20000.00
402 1 Tilting frame To be placed on the titling crane
7.5 ANJALI 14000.00 14000.00
403 1 Cutting line Consisting of: Pre-cutter, longitudinal saw and Vertical saw
22.5 ANJALI 68000.00 68000.00
404 1 Agitator for waste slurry
20m3 11 ANJALI 4000.00 4000.00
405 1 Slag pump 80YS-80,pump head
H=18m 18.5 ANJALI 3000.00 3000.00
406 12 Roll transport system
For returning of the side plate
0.37 ANJALI 851.67 10220.04
Subtotal 119220.04
5. Organize into groups before autoclave
501 1 Loading crane Capacity: 5t 14.6 ANJALI 16000.00 16000.00
502 1 Loading hanger To be placed on the loading crane
ANJALI 5000.00 5000.00
503 42 Hardening cars Length 4.2m ANJALI 700.00 29400.00
504 4 Hardening car winches
Capacity: 3t 7.5 ANJALI 3800.00 15200.00
505 1 Bridge before autoclaves
Connecting the autoclaves and the rails
Site made 0.00
506 4 Autoclaves Φ2000×31.0m Work pressure: 1.2Mpa
ANJALI 46000.00 184000.00
Subtotal 249600.00
6. Outlet of autoclave ,sorting and packing
601 1 Bridge before autoclaves
Connecting the autoclaves and the rails
Site made 0.00
602 1 Mobile windlass Capacity: 3t 1 ANJALI 3500.00 3500.00
603 1 Ferry carriage 6 ANJALI 10500.00 10500.00
604 1500 Rails 16# /meter Local supply 0.00 0.00
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Subtotal 14000.00
7.Labouratory Equipment
701 1 Pressure Test Machine
WAY-300KN;±1% ANJALI
702 2 Constant Temperature Dryer 101-1A 10~300℃ ANJALI
703 1 Analytical Balance TG328A ANJALI
704 2 200 kg,100kg Bench Scale
200 kg,100kg ANJALI
705 1 Oven sx2-4-10 ANJALI
706 1 Cement Density Meter
SNB-1 ANJALI
707 1 Water Component Meter
SH10A ANJALI
708 2 Standard Screen %%C200 ANJALI
709 3 electrical Stove 1000w ANJALI
710 2 argyro-crucible 30g ANJALI
711 2 crucible-lifter ANJALI
712 1 scale 1000kg ANJALI
713 1 table scale 10kg ANJALI
714 1 Kinds of Instrument ANJALI
Subtotal 15000.00
8. Steam boiler system, Compressed air system
801 1 4t Stem boiler Capacity: 4ton/h 43 Local supply 0.00
802 1 Steam distribute system
ANJALI 4000.00 4000.00
803 500 Steam pipes 133(meter) Local supply 0.00
804 160 Set of valves and meters
1.3Mpa Local supply 0.00
805 27 flue for waiting section
Site made 0.00
806 500 Set of mineral wool for pipes
thickness: 100mm (meter) Local supply 0.00
807 6 Set of mineral wool for autoclaves
thickness: 100mm Local supply
808 1 Air Compressor LGGD1.5/10
capacity: 1.5m3/min pressure: 7bar
15 ANJALI 6500.00 6500.00
809 1 Compressed air tank capacity:2m3 ANJALI
810 1 Felting and Wet deducting device for air
Local supply 0.00
811 100 Set of compressed air pipes
/meter Local supply 0.00
812 20 Set of valves Local supply 0.00
813 1 Vacuum pump SK-6 11 ANJALI 3300.00 3300.00
Subtotal 13800.00
9.Electrical control section
901 1 Set of distribution cabinet
ANJALI
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902 1 Set of control system
ANJALI
Subtotal 80000.00
10.Engineering, Design and Service
1001 1 Engineering and
design ANJALI
1002 1 Supervision of
installation ANJALI
1003 1 Pre-production ANJALI
Subtotal 30000.00
Total 787950.69
EXCLUSIONS:
No. Equipments Details Quantity
1. Boiler and Accessories Boiler, Chimney, Scrubber, Ducting, Water Storage Tank, R.O. Plant, Civil Work, other accessories.
4 tph
2. Electrification All Cables and wiring
3. Piping Steam pipe 300 meters
4. Valves and meters Set of valves and meters 160
5. Set of mineral wool for pipes
Thickness: 100 mm (meter) 150 meter
6. Set of mineral wool for autoclaves
Thickness: 100 mm 4 Nos.
7. Silo Raw material silo 3 nos.
8. Rail Rail tracks 1350meter
9. Forklifts 2 Nos.
10. Way Bridge 60 tons 1 Nos.
11. Civil Work Including shade and foundation
12. Slurry Tank 50 m3 2 Nos.
13. Bridges Bridge before and after connecting autoclaves
2
14. Cable Tray Cable Lay outing 120 meter
15. D. G. Set 400 kva 1 set
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TECHNICAL SPECIFICATIONS OF AAC BRICKS:
Brick Size (mm) Approximate Weight/Brick (Kg) No. of Bricks/Cu.Mtr.
625 x 240 x 100 8.95 67
625 x 240 x 150 13.65 44
625 x 240 x 200 18.1 33
CONSUMPTION OF RAW MATERIALS AND ENERGY NEEDED
Size (in Inches) Size (in mm) No of bricks / m3 Weight (Kg’s) Market Price
25 * 9.6 * 4 625 x 240 x 100 67 8 – 9.5 47 – 50
25 * 9.6 * 6 625 x 240 x 150 44 13 – 14.5 71 – 76
25 * 9.6 * 8 625 x 240 x 200 33 17 – 18.5 95 – 100
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PROCESS FLOW CHART:
Fly Ash
Gypsum OPC Lime
Main Raw
Materials
Water Fly
Ash
Slurry
Batched
Weight
Batched Weight Batched
Quantity
Pouring Mixture To Mix Ingredients
Aluminum
Blocks Casting on Mould
De-molding and Wire Cutting
High Pressure Steam Curing for 12 Hours
Eco-Blocks Ready for Sale
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PHOTOGRAPHS:
Just for technical clarity some of the photos of the real working are provided here.
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MANPOWER:
1. Management People:
Position Number
General Manager 1 Person
Production Director 1 Person
Managing Director 1 Person
Marketing 3 Person
Accountant 1 Person
Store Manager 1 Person
Quality and Consigner 2 Person
2. Operating Worker:
Every shift needs 10 – 12 people; 2 – 3 shift needs 20 -24 person.
Position Number
Operator 12 Person
Supervisor 4 Person
Electrician 3 Person
Logistic 4 Person
Security 5 Person
Oil paint 1 Person
Maintenance Engineer 2 Person
Welder, Helper, Fitter 8 Person
Labour 20 Person
PLANT CONSTRUCTION AREA:
Cover of Raw Material :50×30m=1500㎡
Cover of Completed Product :50×50m=2500㎡
Cover of Autoclave :46×17.5=728㎡
Room of Steam-boiler :9×7×5=63㎡
Workshop of Cutting :56m× 13m× 9m=784㎡
Workshop of Resting :21m× 18m× 2m = 378㎡
Workshop of Matching : 14m× 7m× 7m=98㎡
Total Area of Plant :8000-10000m2
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RAW MATERIAL SUITABILITY:
Almost 95% of the raw materials can be made suitable for AAC line through proper mix design. Also we can have many different mix designs for the same density…same strength of Blocks. We will help you to get the Best quality blocks at optimal cost by means of designing proper Mix as per your input raw materials. The following are basic guidelines (certainly not the final call) on the suitability of basic raw materials for AAC.
1. Fly Ash (65-70%)
Index Item Grade (%)
Gr - I Gr - II
Degree of fineness
(0.045 square hole sieve left amount) ≤ 30 45
(0.080 square hole sieve left amount) ≤ 15 25
Ignition loss ≤ 5.0 10.0
SiO2 ≥ 45-55 40
SO3 ≤ 1 2
Reference: The fineness can be 0.045 or 0.080 square sieve left amount.
2. Lime (8-25%)
Item Grade
Super Gr. 1st Gr. 2nd Gr
A(CaO+MgO) Quality Fraction % ≥ 90 75 65
MgO Quality Fraction % ≤ 2 5 8
SiO2 Quality Fraction % ≤ 2 5 8
CO2 Quality Fraction % ≤ 2 5 7
Digestion speed ,min ≤ 5-15
Digestion temperature , ℃ ≥ 60-90
Undigested residue quality fraction ,% ≤ 5 10 15
Fineness (0.080 square hole sieve left amount) %
≤ 10 15 20
3. Cement (6-15%)
SiO2 Al2O3 Fe2O3 CaO MgO C3S C2S C3A C4AF
21-23 5-7 3-5 64-48 4-5 44-59 18-30 5-12 10-18
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4. Gypsum/Plaster (3-5%)
CaSO4 > 70%
MgO < 2%
Chloride < 0.05%
Preferably ground residue 90μm < 10-15%
5. Aluminum Power (about 0.08%)
Type and recommendation for supply depend on raw materials and mix formula
Metal Content Approx. >=65% Powder
NOTE:
Use of Cement is depend on moisture, if moisture is high cement requirement becomes high.
Soluble Oil usage per process is 1 liter.
TECHNICAL COMPARISON:
PARTICULARS CONVENTIONAL RED BRICKS AAC BLOCKS
Strength 30-40 Kg/cm2 35-40 Kg/cm2
Shape & Size Non Uniform & Irregular Uniform & Regular
Water Absorption 40 – 45 % 15 – 20 %
Breakage / Wastage 8 – 10 % Nil – 0.5 %
Mortar Consumption High Less
Density 1500 – 1700 Kg/m3 550 – 650 Kg/m3
Nos. of Bricks for per Cubic Meter 565 Nos [9x4x3inch] 67 Nos.[25x9.6x4inch]
Mortar Joint Thickness 15 – 18 mm 8 – 10 mm
Plaster Thickness 15 – 20 mm 10 – 12 mm
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WORKING CAPITAL CALCULATION:
Yearly Capacity 1,00,000 CM
Costing Per Month At 80% production
80000 CM
No. Particulars Quantity (kg)
Rate/Ton Amount
1 Raw Materials/CM In Rs. Per Month In Rs. per CM
A Fly Ash 410 500 Rs. 205
B Lime 90 5500 Rs. 495
C OPC Cement (Tanker Load)
70 6000 Rs. 420
D Aluminum Power 400 gram 230 kg Rs. 92
F RM/CM Rs. 1212.00
G H I J
Power (KWH) Coal (kg) Other Consumables Total Add Wastage @ 1%
9.00 50.00
6 5
Rs. 54.00 Rs. 250.00 Rs. 50.00 Rs. 1566.00 Rs. 15.66
K Raw material per CM Rs. 1581.66 Rs. 1581.66
L Total Raw material (per month)
6667 Cu.Mtr.
Rs. 1581.66 Rs. 1,05,44,927.00
2 Manpower/Month Nos. Lab/Month
A B C D E
Managers & Accountant Other Staff Skilled Labour Semi Skilled Labour Unskilled Labour
4 X 10,000 3 X 6,000 25 X 12,000 15 X 8,000 30 X 6,000
Rs. 40,000.00 Rs. 18,000.00 Rs.3,00,000.00 Rs.1,20,000.00 Rs.1,80,000.00
F Total Labour/Month Rs. 6,58,000.00 Rs. 6,58,000.00 Rs. 98.70
3 Insurance per month (at 0.25%) Rs. 8,938.00 Rs. 1.34
4 Maintenance per month (at 1%) Rs. 35,750.00 Rs. 5.36
5 Office Overheads (Post+phone+net+travel+stationary) @ Rs. 25/CM
Rs. 1,66,667.00 Rs. 25.00
6 10% Depreciation on plant Rs. 3,57,500.00 Rs. 53.62
7 13% Interest Rs. 4,64,750.00 Rs. 69.71
8 Total Expenses per Month Rs. 1,22,36,532.00 Rs. 1835.39
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PROJECT COST:
Particular Investment
Building and Land ( 3 Acre with 40,000 Sqr. feet Shade)
Depend on the area
Price of the AAC Blocks Plant 7,87,950 USD
Custom Duty, Freight, Container Clearing Charges, Local Transportation Extra.
This does not include the rate of interest on capital investment.
PROFITABILITY CALCULATION:
Total Earnings: (Yearly)
Sr. No Product Output (%) Output (CM) Price Per CM Total Income
1 AAC Fly Ash
Blocks 80% 80,000 Rs. 3,200 Rs. 25,60,00,000
Total (A) Rs. 25,60,00,000
Total Expenses: (Yearly)
Sr. No Product Output (%) Output (CM) Cost Per CM Total Cost
1 AAC Fly Ash
Blocks 80% 80,000 Rs. 1,835.39 Rs. 14,68,31,200
Total (B) Rs. 14,68,31,200
Net Profit (Earning – Expense) (A-B) Rs. 10,91,68,800
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REMARKS:
1. Above listed configuration is standard reference, if any modification during equipment
manufacture, or adjustment during installation causing equipment list change, our side will state explanation details in written format within 3 days, whole set producing line equipment list follows one complete line configuration, final reference as per acceptance qualified practical configuration.
2. Terms of payment: 30% down payment, 70% before container loading.
3. Lead time: 4 months
4. Container: about 16pcs 40’containers
5. Package uses large goods bulk packing, small goods and electric control parts have wooden box packing.
6. After-sales service: One year free service after successful installation. 7. During equipment installation: Buyer provide local labour, welder, fitter and fulfill other
local requirements and also accommodation and food for our engineers.
8. Warranty time: One year warranty from the time of equipment clearance from the custom port.
9. In any case order cannot be cancelled.
[email protected] www.anjaliventuresltd.com Tel.:- 091-261-2554153/54
DISCLAIMER:
1. This is for guiding prospective client, and helping them to understand the project well.
2. This can also serve a basis for Clients Chartered Account for making a DPR for them.
3. This template with a little variation can be used to get the Pollution control NOC, and other
Docs.
4. The AAC project being Modular, there can be client specific needs, which may not be
mentioned herein.
5. As the raw materials vary widely, so also does the mix designs we suggest. So final costing
may vary.
6. The civil costs can vary depending upon the location and the client’s rapport and grasp on
the field.
7. The fabrication costs depend a lot on client’s ability to handle the things on his own, and
Steel Prices.
8. The speed of execution of project totally depends on Clients skills to coordinate with the
suppliers.
ASSUMPTIONS FOR SAMPLE PROJECT PROFILE:
1. As land costs vary widely, this has been excluded.
2. Customs duties considered as per rates applicable during 2013-2014.
3. 10% depreciations of Land & Buildings considered & 10% on machinery.
4. Sea Fare, Truck charges, C/F charges as per the prevailing charges is not considered.
5. The shed area and office area for guidelines only. Clients can have their own luxury as per
the needs.
6. The work shed and office space and fabrication charges considered as CPWD averages.
7. The raw material rates pertain to a specific place and may vary from place to place.
8. Block sale price indicated in this Project is ex factory. All taxes and transport extra as
applicable.
[email protected] www.anjaliventuresltd.com Tel.:- 091-261-2554153/54
520-527, Poddar Arcade, Khand Bazaar, Varachha Road, Surat - 395006, Gujarat (INDIA).
Tel:- +91261 – 2554153/54
Fax: - +91 261 – 2554155
E-mail:- [email protected] Web: - www.anjaliventuresltd.com
Thank You . . . !!!