1

Automatic Double sided

Labeling Machine Model： IMC-650G

Operating instruction

2

Catalogue 1. Operating interface 3

2. Installation and Commissioning 7

3. Methods to adjusting photoelectric switch 13

4. Fault Solution 14

5. Routine maintenance and announcements 15

6. Dynamic power operating requirement 16

7. Label circle direction diagram 16

8. Circuit diagram 17

9. Sensor settings 18

3

1. Operating interface

Connect the power, turn on the mail power switch, enter into Startup Screen as follow

Chart 1

In chart 1,there are our company name and contact information. If the machine goes

wrong, you can contact in time through this and remove the problem to ensure production

smoothly. In this screen, press ENGLISH into the English interface. In this screen, press

button“ " to select double sides labeling system, the system will enter into the

main screen shown in Chart 2: (Chinese interface)

4

Chart 2 Illustration of each button as follows

1.Press" LOAD" button ,the system will enter into the following interface, as chart 3:

Chart 3

Enter the application number which need open, press "ok" can call out the parameters

which be stored in the machine to avoid duplication of input parameters. And Improve

production efficiency. six groups of applications can be called, if no need call the

parameters, press the button "Exit" to exit the interface, the system will not load this

group parameters; 2.Press"save"button ,the system will enter into the following interface, as chart 4

5

chart 4

Enter into save application number witch need save and application name. press "ok" It

can save the parameters in the machine, to facility the same production after calling out to

avoid duplication of input parameters, improve production efficiency. It can save six

groups of application program, if no need save the parameters, please press "Exit" button

and exit the interface, the system will not save this group parameters; Note: if after press

"OK" button save ,parameters of previously stored application number will be covered.

3."JOG" press this button ,the machine will run according to the set up parameters,

loosen the button, the machine will stop, The button is fairly practical when debugging the

machine, by means of press and loosen the button's time to make the machine stop where

you need to stop, It is convenient to check the commissioning effect of the machine.

4． ： This line for option of machine speed, the selected color become red. It can

select the best speed according to different products.

5."RUN" button for run/stop, press it ,machine will run according to setting parameters;

6

Meanwhile, the button change to "STOP". When running ,press it ,the machine will stop

running immediately, at the same time the button will become "RUN".

6."Exit":press the button machine will return to the starting up menu as Chart 1

7. "stopping" the position is called information display. In this column shows the status of the machine. According to the information in the column to process the equipment

problem, machine fault handing details（4、Fault solution）

8．"Parameters set up ": press the button , the machine enter into parameters set up menu

as chart 5

chart 5

In this screen, the define of each parameter as following;(Remarks: left part for front label

parameter, right part for back label parameter)

A、 Label speed: Label inlet speed. Input by touching parameter area. Number

range:0-30m/min;

B、 Label offset : position of label stop. Input by touching parameter area. Number

range:0-200m/min

C、 Label delay: Starting to delivery the label After electric eye of checking object

detect objects, delay setting time to ensure that the label is posted to the specified

place. input through parameter area , numerical range :0-1000ms

7

D、 Press "TEST" button, label sending device will feed one label, accordingly, it can

set up the feed label parameters. When "label head open "show "label head close",

the label sending device will stop feed the label, when "label head open" show

"label head open", press "test", the label sending device will feed one

label, accordingly adjust the feed label parameters;

E、 "RUN JOG": The function same as chart 2

F、 "EXIT" press this button will exit the menu, return to main screen(chart2)

G、 "set up:099999 output:000000" "set up" for product amount set up this time,"

output" for this actual production amount, input by touching parameter

area, range : 0-999999,when the project output value exceeds the actual

production settings, the system will stop run, while prompt "product counter

overflow" ,at this time need to re-set the count;

2．Installation and Commissioning Place the machine stable on the floor , adjust the feet, make sure the machine is in a

horizontal position, start to adjust each part of machine

1、 Conveyor adjust( normally it have been adjusted before out of factory, no need to adjust if without demolition )

Adjustable nut 1 can adjust the intensity of conveyor, both sides of conveyor need

balancing

Lock nut1

8

Place the machine stable on the floor , start to adjust the machine according to steps as

following:

Press belt part construction as diagram

setting nut

。

Adjustment to Press belt tightness : the above setting nut can adjust to tightness level

of press belt ,it has been adjusted before out of factory, it need not to

adjust without take apart ,When using for a while, the length of belt has

change or need to change, it need adjust "setting nut" to adjust the

tightness of belt.

Adjustment to the height of belt: Place the product on the conveyor, rotate belt setting

handle, make white belt press to the product 3mm more or less (it

depends), as following picture

setting handle

9

Centering unit construction as picture

Handle1 Nut1 Handle2

Tightness adjustment: adjust reshaping belt nut 1, to make tightness suitable;

Adjustment steps:

1、Place the product to the right underneath of the white belt ( if the width of shaping belt is

not enough ,turn the horizontal setting handle 1,make the withe chain not touch th

product);

2、Rotating vertical setting handle 2 of shaping belt, so that the height of the white chain

under middle of the product, height of shaping belt need be consistent;

3、Rotating horizontal setting handle 1, so that the white chain clip the product at the same

time, also make the product appear little variant ( Provided that the products can

smoothly enter the plastic zone

Adjustment to checking optical head detect the distance angle

Choose one slowest conveyor speed in the human computer interface ,let product run

to near optical head, Makes the fiber head perpendicular to product posted veneer,

and keep the maximum distance 2-3mm

Adjustment to the distance between labeling head peeling board and product

Press "Jog conveyor line," the product stopped in the vicinity of Peel board, through

the adjustment of the labeling head 8-dimensional space, making the peel plate edge

10

parallel with the product and have a distance about 2mm (angle adjustment

according to the radian size of the bottle to adjust)

Step 5:Adjust the width of guard bar and bottle separation wheel

Both of front and back of the conveyor belt, there are guard bars that can be adjusted

according to bottle size. Adjustment methods : first, loosen the top locked nut. Guard

bar can move front and back, adjusting the distance of both sides of guard bar to same

width of bottle; loosen the locked nut 2,move guard bar up and down. It's the right

height for the bottle in the conveyor line that will not run dump. after adjusting the

position, then lock the locking nut.

Lock nut1 Lock nut2

Bottle separation wheels as picture

Handle Turn the double sides of handle, make the sponge wheel press bottle tightly, turn on

bottle separation wheel switch ,launch conveyor, observe the running state of bottle

on the conveyor ,through governor adjust bottle separation wheel rotate speed, let the

11

distance between two bottles is Moderate

Step 6 :accurately wind the label well , press the front and back rollers, then start to adjust

the each part of labeling head .

label outlet adjustment

a、Adjustment to label detect the place of photoelectric switch.

Lock nut 1 Loose lock nut 1 as above picture, adjust the place of label photoelectric switch, make the label pass the detection area of label photoelectric switch a. Label delivery tension adjustment

Nut1 Nut2

12

Press "label sending device" on the control panel, and observe whether the label edge is parallel with the edge of the label board, if the distance between upper edge and the edge of label board is bigger than the distance between down edge and label board, then press nut 1 tightly more or loose nut 2 more; on the contrary, the opposite adjustment can be used, also by watching whether the height of both sides of base paper between delivery paper and return paper is parallel to judge if delivery label is parallel.

b. Offset adjustment

Label plate

Label1

Press "label sending device test" button, feed one label ,see the length of label

offset, according to the length ,increase or decrease the offset size on the

operation board, till the label just offset the label board( In generally, the length of

label offset peeling board is about 2mm more or less, different material label have

different offset length)

13

c. Adjustment to tilt angle of label offset

Slider bar2 Slider bar1

In order to make label edge be parallel with attaching veneer, adjust the tilt angle of

vertical and horizontal of offset board. Turn the slider 1 can increase or decrease the

vertical tilt angle of the board to ensure that when the label offset ,it is parallel to the

posted surface; rotate slider 2, To adjust horizontal tilt angle of board, to ensure that

the label edges parallel to the bottle edge .

d. Adjustment to up and down of labeling head

Handle1

Press "RUN", try to post one bottle ,observe if the up and down place of bottle is

suitable ,if move up or down, turn the handle 1, make the whole label sending

device go up or go down, to ensure the distance of label up and down suitable,

then lock fixed nut.

h． Scraper accommodation

After the label posted to the bottle ,it is not tightly completely posted to the bottle,

need use the scrapper to scrap smoothly. scrapper institution as picture

14

Nut3

Axle2 Handle screw1

Loosen the adjustable handle screw1, scraper can turn around the axis 2,It can

adjust the compression level of the scraper by adjusting the angle ; loosen the nut

3, the scraper can be elastic . After the label is slick by the scraper , in order to

improve the quality of labeling, the need to compress twice by the sponge,

non-powered compressed sponge institution as picture

handle1

Turning handle 1, Put the bottle clip in the middle of conveyor belt, after finishing the

labeling, ensuring the label goes through sponge again, Labeling effect is better.

15

3、Adjustable methods of Photoelectric switch

（1） (Keyence FS-V11) Electric eye of checking object

D.ON L.ON

MODE

SET

数值显示器黄色指示灯红色指示灯

光纤锁

Electric eye of checking object diagram

a、When using single optic, it should use fall delay ,the switch dial to "D.on"

b、 Press “!” or “"”number of display will coruscate, this number called

median(the number is between watching product and non-watching

product),repress “!” or “"” that can increase or decrease the value, the value is

larger ,the sensitivity of electric eye is weaker ,the value is smaller ,the sensitivity

of electric eye is stronger;

c、When the product color is transparent, red, black etc. The value is small as you

can ,when using correlation optic, it should be used "rise delay" that switch to "L.

ON" side, the median transferred to a row of yellow lights are just not bright;

16

（2 )（Leuze GK14/24） Electric eye of Label

Label electric eye diagram

a. In the absence of labels or body paper, rotate the standard adjusting knob, that make the luminance of standard adjusting indicator lights accordance;

b. In label area, rotate sensitivity adjusting knob that make the luminance of

standard adjusting indicator lights accordance

c. Label outlet test to observe whether there are exceptions, if a label finishing need several times, it indicates that sensitivity is strong, Turn counterclockwise sensitivity adjustment knob , until the test one time one label , if test once, the label will be a few , then the sensitivity is weak, turn the sensitivity adjustment knob clockwise until the time just out of one label

Benchmarkcontrol indicator

sensitivity control indicator

Benchmark control Knob

sensitivity controlKnob

17

4、Fault solutions The status bar in the main interface will display the system state

To display the current state of the system or the occurred fault information, the

common faults as follows

Label delivery device without label: No label through label detection photoelectric

switch or photoelectric switch cant detect label.

Solutions：

1) If there are no label pass the photoelectric switch, let the label which on the part of

base paper pass photoelectric switch.

2) If the photoelectric switch cant detect the label, please press three.2 to adjust its

place, till it can detect the label;

3) If you still can not detect the position after adjusting the position, you need press

four(second) to adjust the sensitivity according to the photoelectric switch ;

4） If it still can not solve the problem after going through the above steps , maybe the

label has the following problem: a. . label without gap or the gap is too small; b.

Irregular shape or varied thickness . Please change another photoelectric switch

LRD6100, can solve the problem.

2. Production counter spill: action of production counter, actual output already

bigger than scheduled production. Solution: reset up the counter.

3. Servo motor alarm: Servo drive failure. (Turn off the power to re-start, or change

the driver)

18

5、Routine maintenance and precautions 1、Check the tightness of chain board of conveyor belt , adjust the rating nut of

transmission line to adjust the tightness of chain board

2、Check the brake spring of labeling head if it damage or break off per week, if

so ,please change the spring in time.

3、The Fiber cant be bent and touch the pasted objects

4、Prohibit using hard objects such as screwdrivers, wrenches etc. to touch the touch

screen to prevent scratching it.

5、Photoelectric switch can only be responsible for the equipment by the regulation to

prohibit non-responsible staff adjustment, adjustment disorder to prevent optical

switch.

6、After installing the label ,please pay attention to the directions of collection paper

roll, to prevent label clamp.

7、All the motor plug and plug connectors which are in charge can not pull out , you

must operate in case of power failure

6. Power using requirements and power parameters

Voltage using requirement: Single phase 220V 50Hz AC voltage

Switch control requirement: Single phase 20A Leakage switch

Leakage current 30mA-100mA

Power of the machine： 3000W

19

7、Label circle drawing Left labeling head(Red line is label)

Right labeling head(Red line is label)

20

8、circuit diagram

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"!%&%%&"%&'%&('!%&)%&*%&+%&,!#$

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PORT0

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SOR1

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DC24V

SOR2

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bottle

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electric eye

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DC

27293318

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DC24V0V

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"!%&%%&"%&'%&('!%&)%&*%&+%&,!#$

PORT0

Q0

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DC

SOR5:Right label

electric eye

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SOR1

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EMG:Emergency stop switch

FUSE1

FUSE2 3A

FUSE6

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SW

SW:Universal selector

M1:Left servo motor

M2:Right servo motor

M3:Main conveyor motor

To PLC

10To PLC

11To PLC

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FUSE3

FUSE4

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M4:Shapping belt motor

M6:Separate bottle wheel motor

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Speed governor

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456789:

INDUSTRIAL SENSORS CATALOG www.sickusa.com 7028071 - © 2008 SICK, Inc. 936

IR

0.08…4.7 in (2…120 mm)

sensing range/fork width

Highlights

Dimensional drawing

Order information

Adjustments

dimensions in mm

Fork Sensors

WF Next

Fork depth 40 mm

WF Next, Manual

• Simple and accurate adjustment via“+” and “-” buttons

• PNP and NPN switching output

• Selectable light/dark switching

• Rugged aluminum housing

510

9

7

B

811

6

10

A

19

C

3

2

2

1

– 3s

– 6s

+–

43

5

A (mm) B (mm) C (mm)Fork width Fork depth

WF2 2 42/59/95 14WF5 5 42/59/95 14WF15 15 42/59/95 27WF30 30 42/59/95 42WF50 50 42/59/95 40WF80 80 42/59/95 70WF120 120 42/59/95 110

3

5

4

All types

Optical axisMounting holes, Ø 4.2 mm Function indicator (red)Function indicator (yellow), switching output“+”/”-” buttons and function button5

4321

Type Part no.WF2-40B410 6028428WF5-40B410WF15-40B410WF30-40B410WF50-40B410WF80-40B410

60284306028431602843260284336028435WF120-40B410

6028429

1

2

2

Order information

Order informationFork depth 60 mmType Part no.WF2-60B410 6028436WF5-60B410WF15-60B410WF30-60B410WF50-60B410WF80-60B410

60284386028439602844060284416028442WF120-60B410

6028437

Order informationFork depth 95 mmType Part no.WF2-95B410 6028443WF5-95B410WF15-95B410WF30-95B410WF50-95B410WF80-95B410

60284456 028 4456028446602844760284486028449WF120-95B410

6028444

Dimensions

Accessories pageCables and connectors 1180

7028071 - © 2008 SICK, Inc. www.sickusa.com INDUSTRIAL SENSORS CATALOG 937

DC 12...30VQN - NPN outputQP - PNP outputblack

whitebrown

wire colors refer to standard cable, not included

12

0Vblue34

loadload

Technical data

Connection diagram

Technical data WF-

1) XX = Fork depth(e.g. 40 = fork depth equivalent to 40 mm)

2) Limit values, reverse polarity protected3) Without load

4) May not exceed or fall short of VS tolerances

5) Signal transit time with resistive load 6) With light/dark ratio 1:1; no time delay

7) Reference voltage 50 V DC8) A = VS connections reverse-polarity

protectedB = Outputs short-circuit protectedC = Interference pulse suppression

9) Do not bend when temperature isbelow -32° F (0° C)

10) Depending on fork width

Sensing range/fork width 0.1 in (2 mm)0.2 in (5 mm)0.6 in (15 mm)1.2 in (30 mm)2.0 in (50 mm)3.2 in (80 mm)4.7 in (120 mm)

Fork depth 40, 60, or 95 mmLight source LED, infrared light, pulsedMinimum detectable object size 0.008 in (0.2 mm)Supply voltage VS 10. . .30 V DC

2)

Current consumption3) 40 mAResidual ripple4) < 10%Switching output PNP/NPN

Light/dark adjustable via buttonSignal voltage

PNP HIGH = VS – (< 2 V)/LOW = 0 VNPN HIGH = VS/LOW = < 2 V

Output current IA 100 mAStability of response time5) ± 20 µsResponse time5), switching frequency6) Max. 100 µs; 10,000/sInitialization time 100 msAmbient light safety

Incandescent lamp 5,000 LuxSunlight 10,000 Lux

VDE protection class7) IIIEnclosure rating IP 65Circuit protection8) A, B, CAmbient temperature9) Operation -4…140° F (-20…60° C)

Storage -22…176° F (-30…80° C)Housing AluminumWeight Approx. 1.26…5.6 oz (36…160 g)10)

2-XX1)B410

5-XX1)B410

15-XX1)B410

30-XX1)B410

50-XX1)B410

80-XX1)B410

120-XX1)B410

Switching type: Light switching ( Q) Dark switching (Q–)Light path free Yes No Yes NoPNP/NPN output HIGH LOW LOW HIGHFunction indicator (yellow) On Off Off On

Output function

M8 Connector

3 1

4 2

INDUSTRIAL SENSORS CATALOG www.sickusa.com 7028071 - © 2008 SICK, Inc. 938

HighlightsFork Sensors

WF Next Dimensional drawing

WF Next, Teach-In

0.08…4.7 in (2…120 mm)

sensing range

• Simple setup using two-point teach-in

• PNP and NPN switching output

• Selectable light/dark switching

• Rugged aluminum housing

dimensions in mm

Order informationFork depth 40 mmType Part no.WF2-40B416 6028450WF5-40B416WF15-40B416WF30-40B416WF50-40B416WF80-40B416

60284526028453602845460284556028456WF120-40B416

6028451

Order information

Order informationFork depth 60 mmType Part no.WF2-60B416 6028457WF5-60B416WF15-60B416WF30-60B416WF50-60B416WF80-60B416

6028459

6028460602846160284626028463WF120-60B416

6028458

Order informationFork depth 95 mmType Part no.WF2-95B416 6028464WF5-95B416WF15-95B416WF30-95B416WF50-95B416WF80-95B416

60284666 028 4456028467602846860284696028470WF120-95B416

6028465

Adjustments

510

9

7

B

811

6

10

A

19

C

3

2

2

1

– 1s TII1s TI–

– 3s

– 6s

+–

43

5

A (mm) B (mm) C (mm)Fork width Fork depth

WF2 2 42/59/95 14WF5 5 42/59/95 14WF15 15 42/59/95 27WF30 30 42/59/95 42WF50 50 42/59/95 40WF80 80 42/59/95 70WF120 120 42/59/95 110

3

5

4

All types

Optical axisMounting holes, Ø 4.2 mm Function indicator (red)Function indicator (yellow), switching output“+”/”-” buttons and function button5

4321

IR

1

2

2

Dimensions

Accessories pageCables and connectors 1180

7028071 - © 2008 SICK, Inc. www.sickusa.com INDUSTRIAL SENSORS CATALOG 939

Technical dataTechnical data WF-

1) XX = Fork depth(e.g. 40 = fork depth equivalent to 40 mm)

2) Limit values, reverse polarity protected3) Without load

4) May not exceed or fall short of VS tolerances

5) Signal transit time with resistive load 6) With light/dark ratio 1:1; no time delay

7) Reference voltage 50 V DC8) A = VS connections reverse-polarity

protectedB = Outputs short-circuit protectedC = Interference pulse suppression

9) Do not bend when temperature isbelow -32° F (0° C)

10) Depending on fork width

Sensing range/fork width 0.1 in (2 mm)0.2 in (5 mm)0.6 in (15 mm)1.2 in (30 mm)2.0 in (50 mm)3.2 in (80 mm)4.7 in (120 mm)

Fork depth 40, 60, or 95 mmLight source LED, infrared modulatedMinimum detectable object size 0.008 in (0.2 mm)Supply voltage VS 10. . .30 V DC

2)

Current consumption3) 40 mAResidual ripple4) < 10%Switching output PNP/NPN

Light/dark adjustable via buttonSignal voltage

PNP HIGH = VS – (< 2 V)/LOW = 0 VNPN HIGH = VS/LOW = < 2 V

Output current 100 mAStability of response time5) ± 20 µsResponse time5), switching frequency6) Max. 100 µs; 10,000/sTeach-in via buttonInitialization time 100 msAmbient light safety

Incandescent lamp 5,000 LuxSunlight 10,000 Lux

VDE protection class7) IIIEnclosure rating IP 65Circuit protection8) A, B, CAmbient temperature9) Operation -4…140° F (-20…60° C)

Storage -22…176° F (-30…80° C)Housing AluminumWeight Approx. 1.26…5.6 oz (36…160 g)10)

2-XX1)B416

5-XX1)B416

15-XX1)B416

30-XX1)B416

50-XX1)B416

80-XX1)B416

120-XX1)B416

Switching type: Light switching ( Q) Dark switching (Q–)Light path free Yes No Yes NoPNP/NPN output HIGH LOW LOW HIGHFunction indicator (yellow) On Off Off On

Output function

Connection diagram

DC 12...30VQN - NPN outputQP - PNP outputblack

whitebrown

wire colors refer to standard cable, not included

12

0Vblue34

loadload

M8 Connector

3 1

4 2

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. +49 (0) 7021 573-0info@leuze.de • www.leuze.com

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Forked sensor for reliable detection of transparent and opaque labelsPNP and NPN transistor output for optimum adaptation to the controllerRobust metal housing with beveled inlet edgesInverting input for easy adaptation of the output signal level

1mm

10 - 30 VDC

Accessories:(available separately)

M12 connectors (KD …)Ready-made M12 cables (K-D...)

IP 65

Dimensioned drawing

!

"

A SensorB Mouth depthC Display switching outputD Display base adjustmentE Base adjustmentF Sensitivity adjustment:

Clockwise rotation = increase sensitivity

! + " Direction of label-tape movement

Electrical connection

GK 14 Capacitive forked sensor

GK 14/24 L - 07

Specifications and descriptionEN

07-

2009

/08

5011

0462

GK 14/24 L - 07 2009/08

SpecificationsOptical dataMouth width 0.9mm ± 0.1mmMouth depth 85mm

TimingSwitching frequency 1)

1) Max. label speed 10m/s, min. label gap 2mm

5000HzResponse time 0.1msDelay before start-up ≤ 100ms

Electrical dataOperating voltage UB 10 … 30VDC (incl. residual ripple)Residual ripple ≤ 15% of UBOpen-circuit current ≤ 35mASwitching output 1 PNP transistor output

1 NPN transistor outputFunction characteristics direction dependent, reversible Signal voltage high/low ≥ (UB-2V)/≤ 2VOutput current 200mASensitivity adjustable with multiturn potentiometerBase adjustment adjustable with multiturn potentiometer

IndicatorsYellow LED label/gap LED yellow (2x) base adjustment

Mechanical data Housing aluminum, anodizedWeight 175g Connection type M12 connector, 5-pin

Environmental dataAmbient temp. (operation/storage) 0°C … +60°CProtective circuit 2)

2) 1=polarity reversal protection, 2=short-circuit protection for all outputs

1, 2 VDE safety class IIIProtection class IP 65

OptionsInverting input high/low ≥ 8V/≤ 2VInput resistance 10kΩ

RemarksSwitching behavior dependent on the infeed directionDepending on the direction of movement of the label tape through the sensor, the following switching behavior occurs at the outputs:

MountingFor optimum function of the capacitive forked sensor, the sensor should be mounted on a metallic ma-chine part. A lock washer (e.g DIN 6797) should be placed under the screw head to secure the sensor.Approved purpose:The GK 14 forked sensors are sensors for the capacitive detection of labels on a carrier tape. This prod-uct is only to be commissioned and used for the approved purpose by qualified personnel. This sensor is not a protective sensor and is not to be used for personnel protection.

Order guide

Direction of movementSwitching outputs pin 2 + pin 4

Pin 5 not connected or 0V Operating voltage UB at pin 5

! Signal in the gap Signal on the label" Signal on the label Signal in the gap

Designation Part No.

Rear connector GK 14/24 L 500 26371Top connector GK 14/24 L.2 500 31714

Tables

Diagrams

RemarksBase setting- Set sensitivity to max. (turn

potentiometer to the right), then turn back 1/2 turn to the left.

- Base adjustment without la-bel tape such that both LEDs are equally bright.

- If necessary, reduce the sensitivity setting (in steps of 1/4 turn to the left).

Base adjustmentPerform after new mounting, cleaning, sensitivity increase.Switching behaviorA signal change at the switching output occurs when a label enters at the minimum speed. The output signal remains constant until the next edge of an exiting or entering label is detected.

GK 14